BALMORAL A24655E for use with SELWOOD 1.2 METRE FORT A23835E INSTALLATION AND OPERATING INSTRUCTIONS WARNING. For Outdoor Family Domestic Use Only

Transcription

1 7.15m 3.15m BALMORAL A24655E for use with SELWOOD 1.2 METRE FORT A23835E INSTALLATION AND OPERATING INSTRUCTIONS 5.22m 1.22m WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. OBSTACLE FREE SAFETY ZONE x 7.15 m area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT m CAPACITY - 4 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child. RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks 5-7 Hrs Two person assembly For Outdoor Family Domestic Use Only E Solowave Design 375 Sligo Rd. West, PO Box 10 Mount Forest, ON Canada N0G 2L1 Toll Free: support@solowavedesign.com United Kingdom Toll Free: info@selwoodproducts.co.uk Other Countries: Please refer to label affixed to outside of carton. The number on the Owners Manual & Safety Instructions is for North America only. Table of Contents Warnings and Safe Play Instructions... pg. 2 Protective Surfacing Guidelines... pg. 3 Instructions for Proper Maintenance... pg. 4 About Our Wood Limited Warranty... pg. 5 Keys to Assembly Success... pg. 6 Part ID...pg. 7 Installation of I.D./Warning Plaque... Final Step Rev 02/08 /2011

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7 Part Identification (Reduced Part Size) F1 - F18 (2) CE Access Board 1 x 6 x 19-3/4" F Box 1 (8) Cedar Floor Board 1 x 5 x 35¼" F Box 1 (3) CE Rock Board 1 x 6 x 19-3/4" F3 F Box 1 (2) CE Rock Board 1 x 6 x 19-3/4" Box 1 (3) Cedar Wall 1 x 4 x 23½" F Box 1 (2) Cedar Gap Board 1 x 5 x 35-1/4" F Box 1 (22) Wall Board 1/2 x 4 x 20" F Box 1 (1) SL Ground 1 x 5 x 38-1/4" F Box 1 (2) Front Back 1 x 5 x 46-5/8" F Box 1 (1) Top Front Back 1 x 4 x 46½" F Box 1 Nominal Size 2" x 6" 2" x 4" 2" x 3" 2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6" 1" x 6" 1" x 5" 1" x 4" 1/2" x 4" Actual Size 1½" x 5⅜" 1⅜" x 3⅜" 1⅜" x 2½" 1½" x 1½" 1" x 3½" 1" x 4½" 1" x 5½" ⅝" x 5⅜" ⅝" x 4½" ⅝" x 3⅜" 7/16" x 3¼" (1) Lower Diagonal 2 x 3 x 37" F Box 1 (1) Floor Front 2 x 3 x 46-1/4" F Box 1 (4) Post 2 x 4 x 83" F15 F Box 1 (2) Wall Support 1 x 4 x 38-1/4" F Box 1 (1) Front Top 1 x 5 x 46-1/2" Box 1 (1) SW Ground 1 x 5 x 77" Box 1 F17 (2) End Floor 1 x 5 x 38-1/4" Box 1 (1) Lower Back Wall 1 x 4 x 31-1/2" F Box 1

8 Part Identification (Reduced Part Size) BR1 -BR16 (2) Rock Rail 2 x 3 x 51" BR1 (2) Floor Gusset 2 x 3 x 11" BR Box Box 1 BR12 (2) Gable Block 2 x 2 x 15" Box 1 (1) Gusset 5/4 x 4 x 18-1/2" BR Box 1 (1) Panel Frame 1 x 2 x 25-1/2" BR Box 1 (1) Floor Joist 5/4 x 4 x 46-1/2" BR Box 1 (1) Side Joist 2 x 2 x 43" Box 1 BR6 BR13 (1) Back Roof Support 1 x 4 x 60-3/4" Box 1 (1) SW Mount 2 x 4 x 40-3/4" Box 1 BR14 (2) Gable Front 5/4 x 3 x 35-3/8" BR Box 1 (1) Floor Back 5/4 x 4 x 46-3/4" BR Box 1 (1) Roof Upright 2 x 2 x 60-1/2" BR Box 1 (2) Roof Side 1 x 4 x 45" BR9 (2) Roof Support 2 x 2 x 33" BR Box Box 1 (3) Ground Stake 1-1/4 x 1-1/2 x 14" BR Box 1 (1) Roof Ridge 2 x 2 x 45-1/4" BR Box 1 1X Westchester Gable Canopy -Yellow 1X (9pk) Hole Plug 1X Pineview Chalk Wall Green 1X Rocks (5pk) Green c/w hardware 1X Westchester Canopy - Green

9 Identification (Actual Size) H1 PB1 (1) Hex Bolt 1/4 x 1 1/2" /4" Lock - 1/4" Flat - 1/4" T-Nut (7) Pan Bolt 1/4 x 3/4" 1/4" Lock 1/4" Flat 1/4" T-Nut H2 PB2 H3 H5 H6 (22) Hex Bolt 1/4 x 2" /4" Lock - 1/4" Flat - 1/4" T-Nut (2) Hex Bolt 1/4 x 2 1/2" /4" Lock - 1/4" Flat - 1/4" T-Nut (2) Hex Bolt 1/4 x 4 1/2" /4" Lock - 1/4" Flat - 1/4" T-Nut (2) Hex Bolt 1/4 x 4 3/ /4" Lock - 1/4" Flat - 1/4" T-Nut (1) Pan Bolt 1/4 x 1 1/4" 1/4" Lock 1/4" Flat 1/4" T-Nut G4 (3) Hex Bolt 5/16 x 4" /16" Lock - 5/16" Flat - 5/16" T-Nut H12 (1) Hex Bolt 1/4 x 3" /4" Lock - 1/4" Flat - 1/4" T-Nut LS (4) Lag Screw 1/4 x 1 1/2" 1/4" Flat LS (9) Lag Screw 1/4 x 3" -1/4" Flat S1 S2 (10) Flat Head Screw #8 x 1 1/8" ( ) (103) Flat Head Screw #8 x 1 1/2" ( ) (51) 1/4" Flat ( ) (3) 5/16" Lock ( ) S3 S4 S5 (15) Flat Head Screw #8 x 2 1/2" ( ) (4) Flat Head Screw #8 x 3" ( ) (36) Pan Screw #8 x 1/2" ( ) (36) #8 Flat ( ) (3) 5/16" Flat ( ) (38) 1/4" T-Nut ( ) S7 S0 (17) Pan Screw #12 x 2" ( ) (88) Truss Screw #8 x 7/8" ( ) (14) 3/16" Flat ( ) (38) 1/4" Lock ( ) (3) 5/16" T-Nut ( )

10 PRODUCT NUMBER: A23835E & A24655E CARTON I.D. STAMP: (Box 1) CARTON I.D. STAMP: (Box 2) CARTON I.D. STAMP: (Box 3) CARTON I.D. STAMP: (Box 4) CARTON I.D. STAMP: (Box 5) CARTON I.D. STAMP: (Box 6)

11 Step 1: Rock Wall Assembly Fig. 1.1 S2 x 4 per board F1 F3 F4 F3 F4 F3 BR1 Note: The holes in the rock boards must orient to the top of the boards. Bottom Note: Gaps between boards 2-1/8, not to exceed 2-3/8 A: Lay 2 (BR1) Rock Rails down, side by side with angled edges facing down. (fig. 1.1) 8-1/8 approx. B: Place (F1) CE Access Board on the bottom of each (BR1) Rock Rail as shown in fig Make sure (F1) CE Access Board is square and flush to the outside and bottom edges of each (BR1). Attach using 4 (S2) #8 x 1-1/2 Wood Screws. C: 8-1/8 down from the top of both (BR1) Rock Rails place 1 (F3) CE Rock Board, making sure the sides are flush to the outside edges of each (BR1) Rock Rail. Attach using 4 (S2) #8 x 1-1/2 Wood Screws. (fig. 1.1) D: In between the (F1) CE Access Board and (F3) CE Rock Board stagger 2 (F4) and 2 (F3) CE Rock Boards using 4 (S2) #8 x 1-1/2 Wood Screws per board. Placing them as shown in (fig. 1.1), this will prevent rocks from forming a straight line. Make sure the gap between boards are spaced 2-1/8 and does not exceed 2-3/8. Pan Screw Pan Bolt Lock Fig. 1.2 E: Place 1 rock on each (F3) and (F4) CE Rock Board (fig. 1.2) and attach using included hardware. The screw must be in the hole directly under the Pan Bolt, it will stop the rock from spinning. (fig. 1.3) Rock Flat Fig. 1.3 Barrel Nut 1 x F1 CE Access Board 1 x 6 x 19-3/4 3 x F3 CE Rock Board 1 x 6 x 19-3/4 2 x F4 CE Rock Board 1 x 6 x 19-3/4 2 x BR1 Rock Rail 2 x 3 x x S2 #8 x 1-1/2 Wood Screw 11 Other Parts 5 x Rocks (with hardware)

12 Step 2: Wall Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Flat He x Bolt T- Nut A: To 2 () Posts attach 1 (F8) SL Ground with 4 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut) and in 1 (F17) End Floor in the bottom holes with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 2.1) B: Make sure assembly is square and then in the top holes of the (F17) End Floor fasten to () Posts using 2 (LS1) 1/4 x 1-1/2 Lag Screws (with flat washer). (fig. 2.2) C: Tighten all bolts. H2 Fig. 2.1 H2 F17 H2 Notice hole positioning H2 F8 LS1 F17 Fig x F17 End Floor 1 x 5 x 38-1/4 1x F8 SL Ground 1 x 5 x 38-1/4 2x Post 2 x 4 x 83 6 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x LS1 1/4 x 1-1/2 Lag Screw (1/4 flat washer) 12

13 Step 3: Swing Wall Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Flat He x Bolt T- Nut A: To 2 () Posts attach 1 (F16) SW Ground with 4 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut); 1 (F17) End Floor in the bottom holes and 1 (F14) Wall Support with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut) in each board. (fig. 3.1) H2 Fig. 3.1 H2 F14 F17 H2 Notice hole positioning H2 F16 B: Make sure assembly is square and then fasten (F17) End Floor to () Posts in the top holes using 2 (LS1) 1/4 x 1-1/2 Lag Screws (with flat washer). (fig. 3.2) C: Attach (F11) Lower Diagonal to (F16) SW Ground with 1 (H2) 1/4 x 2 Hex Bolt (with lock washer, flat washer and t-nut) and to () Post using 1 (LS3) 1/4 x 3 Lag Screw (with flat washer). (fig. 3.2) D: Tighten all bolts. LS1 LS1 Fig. 3.2 F16 F16 H2 H2 F11 LS3 F11 LS3 1 x F17 End Floor 1 x 5 x 38-1/4 1 x F16 SW Ground 1 x 5 x 77 1 x F11 Lower Diagonal 2 x 3 x 37 2 x Post 2 x 4 x 83 1 x F14 Wall Support 1 x 4 x 38-1/4 9 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 1 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 2 x LS1 1/4 x 1-1/2 Lag Screw (1/4 flat washer) 13

14 Step 4: Front Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Flat He x Bolt T- Nut A: Attach (F12) Floor Front to both () Posts using 2 (H6) 1/4 x 4-3/4 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 4.1) B: Square and attach 1 (F9) Front Back to the bottom of () Posts with 2 (LS3) 1/4 x 3 Lag Screws (with flat washer) in the top (pre-drilled) hole and 2 (S7) #12 x 2 Pan Screws (with 3/16 flat washer) in the bottom holes as shown in (fig. 4.1). C: Tighten all bolts. F12 Fig. 4.1 H6 Notice hole positioning towards bottom H6 F9 LS3 S7 S7 LS3 Note: Some boards removed for clarity 1 x F9 Front Back 1 x 5 x 46-5/8 1 x F12 Floor Front 2 x 3 x 46-1/4 2 x H6 1/4 x 4-3/4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 2 x S7 #12 x 2 Pan Screw (with 3/16 flat washer) 14

15 Step 5: Back Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Flat He x Bolt T- Nut A: Attach (BR7) Floor Back to (BR6) Side Joist with 2 (H3) 1/4 x 2-1/2 Hex Bolts (with flat washer, lock washer and t-nut) and 2 (S7) 12 x 2 Pan Screws (with flat washers) as shown in fig Fig. 5.1 BR6 H3 BR7 S7 H3 B: Attach Floor Back Assembly from Step A to both () Posts with 2 (H5) 1/4 x 4-1/2 Hex Bolts (with lock washer, flat washer and t-nut) through (BR7) Floor Back. Notice the hole orientation towards bottom of board. (fig. 5.2 & 5.3) C: Square and attach (F9) Front Back flush to the bottom and outside edge of () Posts with 2 (LS3) 1/4 x 3 Lag Screws (with flat washer) in the top, pre-drilled holes and 2 (S7) 12 x 2 Pan Screws (with 3/16 flat washer) in the bottom holes as shown in fig. 5.2 & 5.3. D: Tighten all bolts. H5 BR7 Fig. 5.2 Fig. 5.3 H5 Notice hole positioning towards bottom LS3 F9 SW Ground removed for clarity Back Side S7 1 x F9 Front Back 1 x 5 x 46-5/8 1 x BR6 Side Joist 2 x 2 x 43 1 x BR7 Floor Back 5/4 x 4 x 46-3/4 4 x S7 #12 x 2 Pan Screw (with 3/16 flat washer) 2 x H3 1/4 x 2-1/2 Hex Bolt 2 x H5 (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 1/4 x 4-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 15

16 Step 6: Floor Frame Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. A: From inside of assembly, measure 2-1/8 down from the tops of each (F17) End Floor (fig. 6.2 & 6.3) then attach (BR5) Floor Joist using 2 (S4) #8 x 3 Wood Screws per end. (fig. 6.1) Fig. 6.1 F17 S4 BR5 F17 S4 S4 Fig. 6.2 Fig. 6.3 S4 2-1/8" F17 F17 2-1/8" 1 x BR5 Floor Joist 5/4 x 4 x 46-1/2 4 x S4 #8x 3 Wood Screw 16

17 Step 7: Attach Floor Boards A: Install 1 (F6) Cedar Gap Board tight to each end of the assembly attaching to (BR6) Side Joist, (BR5) Floor Joist and (F12) Front Floor using 5 (S2) #8 x 1-1/2 Wood Screws per board. (fig. 7.1) S2 x 5 per board Fig. 7.1 BR6 F6 F6 BR5 F12 B: In between both (F6) Cedar Gap Boards place 8 (F2) Cedar Floor Boards making sure all boards are evenly spaced. Attach to (BR6) Side Joist, (BR5) Floor Joist and (F12) Front Floor using 5 (S2) #8 x 1-1/2 Wood Screws per board. (fig. 7.2) Fig. 7.2 S2 x 5 per board BR6 Under floor boards F6 F6 BR5 Under floor boards F2 F2 F2 F2 F2 F2 F2 F2 8 x F2 Cedar Floor Board 1 x 5 x 35-1/4 2 x F6 Cedar Gap Board 1 x 5 x 35-1/4 50 x S2 #8 x 1-1/2 Wood Screw 17

18 Step 8: Attach Gussets Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Predrill Pilot Holes for Lag Screw Predrill 1/8 pilot hole Use factory drilled hole as a guide A: On the Swing Wall side place 1 (BR2) Floor Gusset tight to the bottom of the (F6) Cedar Gap Board make sure assembly is square, then attach to each () Post with 1 (LS3) 1/4 x 3 Lag Screw (with flat washer) per gusset in the pre-drilled holes as shown in fig. 8.1, 8.2 and 8.3. B: Attach each (BR2) Floor Gusset to (F17) End Floor using 2 (S2) #8 x 1-1/2 Wood Screws per gusset. (fig. 8.2) C: Place 1 (BR3) Gusset tight to the bottom of (F12) Floor Front so there is a 1 overhang from the outside edge of () Post. (fig. 8.1 & 8.4) D: Attach (BR3) Gusset to () Post with 1 (LS3) 1/4 x 3 Lag Screw (with flat washer) from inside the assembly and then to (F12) Floor Front with 1 (LS3) 1/4 x 3 Lag Screw (with flat washer) as shown in fig Fig. 8.1 Fig. 8.2 F17 S2 BR2 Cedar Gap board Fig. 8.3 LS3 BR2 BR2 Fig. 8.4 F12 LS3 BR3 LS3 1 1 x BR3 Gusset 5/4 x 4 x 18-1/2 2 x BR2 Floor Gusset 2 x 3 x 11 4 x S2 #8 x 1-1/2 Wood Screw 4 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 18

19 Step 9: Attach Rock Wall to Fort A: Place Rock Wall Assembly from Step 1 on (BR7) Floor Back, flush to the edge and 1/2 down from the top as shown in 9.1, 9.2 & 9.3. Attach (BR1) Rock Rails to (BR7) Floor Back using 3 (S2) #8 x 1-1/2 Wood Screws and 1 (S3) #8 x 2-1/2 Wood Screw as shown in fig. 9.2 & 9.3. B: Make sure the assembly is square then attach (F16) SW Ground to (BR1) Rock Rail using 2 (S3) #8 x 2-1/2 Wood Screws. (fig. 9.4) Fig. 9.1 BR7 Fig. 9.2 S3 S2 BR1 Fig. 9.4 BR1 F16 1/2" BR7 F1 Fig. 9.3 S3 BR1 3 x S2 #8 x 1-1/2 Wood Screw 3 x S3 #8 x 2-1/2 Wood Screw 19

20 Step 9: Attach Rock Wall to Fort cont. C: Attach (F1) CE Access Board to top of Rock Wall Assembly, flush to top of (BR1) Rock Rails using 4 (S2) #8 x 1-1/2 Wood Screws. (fig. 9.5) Fig. 9.5 S2 F1 S2 BR1 1 x F1 CE Access Board 1 x 6 x 19-3/4 4 x S2 #8 x 1-1/2 Wood Screw 20

21 Step 10: Attach SW Mount and Roof Side A: On the Swing Wall side of the assembly attach (BR9) Roof Side to both () Posts with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut). Make sure to keep the bolts loose. (fig & 10.2) B: Attach (BR14) SW Mount to (F17) End Floor, (F14) Wall Support and (BR9) Roof Side with 3 (G4) 5/16 x 4 Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig C: Tighten both bolts in (BR9) Roof Side. Fig Lock Hex Bolt Assembly T- Nut Flat He x Bolt Fig BR14 Swing wall side H2 BR9 Hole orientation to the top H2 Note: You may have to loosen bolts in F14 and F17 prior to attaching BR14 SW Mount. G4 F14 F17 1 x BR14 SW Mount 2 x 4 x 40-3/4 1 x BR9 Roof Side 1 x 4 x 45 2 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 3 x G4 5/16 x 4 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 21

22 Step 10: Attach SW Mount and Roof Side cont. D: On (BR9) Roof Side and (F17) End Floor in the holes next to (BR14) SW Mount install 1 (PB1) 1/4 x 3/4 Pan Bolts (with lock washer, flat washer and t-nut) in each board as shown in fig BR9 PB1 Fig BR14 F17 PB1 2 x PB1 1/4 x 3/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 22

23 Step 11: Swing Side Wall Assembly A: In between both () Posts on Swing Wall side attach 7 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8 Truss Screws per board. The first and last board should be tight against each () Post. The remaining boards are to be evenly spaced at 1-1/2, but not to exceed 1-3/4 gap. All boards are to be tight against (F6) Cedar Gap Board and bevelled edges are facing out and are at the top of the boards. (fig &11.2) Fig Fig Gap 1-1/2, Not to Exceed 1-3/4 S0 x 4 per board F14 Bevelled edge faces out F7 Tight to Post F6 Tight to Post F17 7 x F7 Wall Board 1/2 x 4 x x S0 #8 x 7/8 Truss Screw 23

24 Step 12: Chalk Wall Frame A: Attach (BR13) Back Roof Support to (BR7) Floor Back with 1 (H1) 1/4 x 1-1/2 Hex Bolt (with lock washer, flat washer and t-nut) and to (F10) Top Front Back using 1 (PB2) 1/4 x 1-1/4 Pan Bolt (with lock washer, flat washer and t-nut). Make sure (BR13) Back Roof Support is flush to the bottom of (BR7) Floor Back. (fig. 12.1) Keep bolts loose. B: Level (F10) Top Front Back and then attach to both () Posts using 4 (S7) #12 x 2 Pan Screws (with 3/16 flat washers). (fig. 12.2) Fig BR13 F10 S7 S7 PB2 Keep loose for chalk wall Fig Under deck view BR7 H1 1 x BR13 Back Roof Support 1 x 4 x 60-3/4 1 x F10 Top Front Back 1 x 4 x 46-1/2 1 x H1 1/4 x 1-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x S7 #12 x 2 Pan Screw (3/16 flat washer) 1 x PB2 1/4 x 1-1/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 24

25 Step 13: Chalk Wall Assembly A: On the back of the assembly, attach (BR4) Panel Frame to () Post using 2 (S2) #8 x 1-1/2 Wood Screws. The top of (BR4) Panel Frame is tight to the bottom of (F10) Top Front Back. (fig & 13.2) B: Place (F5) Cedar Wall tight to the bottom of (BR4) Panel Frame and attach to () Post using 2 (S2) #8 x 1-1/2 Wood Screws. (fig. 13.2) Fig F10 Fig S2 BR4 S2 Tight S2 F5 1 x BR4 Panel Frame 1 x 2 x 25-1/2 1 x F5 Cedar Wall 1 x 4 x 23-1/2 4 x S2 #8 x 1-1/2 Wood Screw 25

26 Step 13: Chalk Wall Assembly cont. C: Place the Chalk Wall Tarp in between (BR13) Back Roof Support and (F10) Top Front Back and (F5) Cedar Wall. (fig. 13.3) D: Attach Chalk Wall Tarp to (F10) Top Front Back, (BR4) Panel Frame, (F5) Cedar Wall and (BR13) Back Roof Support using 12 (S5) #8 x 1/2 Pan Screws (with #8 flat washer) as shown in fig and The 2 screws on (BR13) Back Roof Support are attached from the inside of the assembly. E: Tighten the bolts in (BR13) Back Roof Support. F: Make sure (F5) Cedar Wall is square and then attach to (BR13) Back Roof Support from the inside of the assembly with 2 (S1) #8 x 1-1/8 Wood Screws. (fig. 13.4) G: From the outside of the assembly and 8 from the inside edge of (BR13) Back Roof Support attach 1 (F18) Lower Back Wall to (F10) Top Front Back and (F5) Cedar Wall with 4 (S1) #8 x 1-1/8 Wood Screws. (fig & 13.4) Fig Tighten bolt Fig Flush F18 8 F10 S1 F10 BR13 BR13 F18 S5 x 10 S5 BR4 F5 S1 Outside view S1 Inside view F5 1 x F18 Lower Back Wall 1 x 4 x 31-1/2 12 x S5 #8 x 1/2 Pan Screw (with #8 flat washer) 6 x S1 #8 x 1-1/8 Wood Screw Other Parts 1 x Chalk Wall 26

27 Step 14: Front Frame Assembly Hex Bolt Assembly Lock T- Nut Flat He x Bolt A: Attach (BR8) Roof Upright to (F12) Floor Front with 1 (H12) 1/4 x 3 Hex Bolt (with lock washer, flat washer and t-nut) and to (F15) Front Top using 1 (H2) 1/4 x 2 Hex Bolt (with lock washer, flat washer and t-nut). Make sure (BR8) Roof Upright is flush to the bottom of (F12) Floor Front. (fig & 14.2) Keep bolts loose. B: Make sure (F15) Front Top is square and then attach to both () Posts using 4 (S7) #12 x 2 Pan Screws (with 3/16 flat washers). (fig. 14.1) C: Tighten all bolts. Fig S7 H2 F15 S7 BR8 Fig H12 F12 1 x BR8 Roof Upright 2 x 2 x 60-1/2 1 x F15 Front Top 1 x 5 x 46-1/2 1 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x S7 #12 x 2 Pan Screw (with 3/16 flat washer) 1 x H12 1/4 x 3 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 27

28 Step 15: Front Wall Assembly If you purchased a Selwood Spiral Wave Slide refer to that manual. A: Attach 1 (F5) Cedar Wall to () Post using 2 (S2) #8 x 1-1/2 Wood Screws and to (BR8) Roof Upright with 2 (S1) #8 x 1-1/8 Wood Screws. Make sure (F5) Cedar Wall is tight to the floor boards and flush to the edge of the () Post. (fig. 15.1) B: 21-1/2 above the floor boards attach 1 (F5) Cedar Wall to () Post with 2 (S2) #8 x 1-1/2 Wood Screws, make sure (F5) is square and then attach to (BR8) Roof Upright with 2 (S1) #8 x 1-1/8 Wood Screws. (fig. 15.1) C: Starting at () Post, flush to outside edge of (F5) Cedar Wall and working towards (BR8) Roof Upright, attach 7 (F7) Wall Boards to both (F5) Cedar Walls using 4 (S0) #8 x 7/8 Truss Screws per board. Make sure the bottom of the boards are tight against the floor boards and the bevelled edges to the top, facing out and there are no gaps between boards. (fig. 15.2) Bevelled edge Fig F5 BR8 S1 x /2 S2 x 4 F5 F17 Bevelled edge faces out Fig S0 x 28 F7 x 7 Keep boards tight to floor 2 x F5 Cedar Wall 1 x 4 x 23-1/2 7 x F7 Wall Board 1/2 x 4 x x S0 # 8 x 7/8 Truss Screw 4 x S2 # 8 x 1-1/2 Wood Screw 4 x S1 # 8 x 1-1/8 Wood Screw 28

29 Step 16: Wall Assembly If you purchased a Selwood Spiral Wave Slide or Selwood Monkey Ladder refer to that manual. Lock Hex Bolt Assembly T- Nut Flat He x Bolt A: Attach (BR9) Roof Side to each () Post with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig & B: Below (BR9) Roof Side attach (F14) Wall Support to each () Post with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig & C: On (BR9) Roof Side and (F17) End Floor in the holes shown in fig install 2 (PB1) 1/4 x 3/4 Pan Bolts (with lock washer, flat washer and t-nut) in each board and 1 (PB1) 1/4 x 3/4 Pan Bolt (with lock washer, flat washer and t-nut) in (F14) Wall Support. Fig BR9 H2 Notice hole location towards top F14 H2 F17 PB1 Fig x BR9 Roof Side 1 x 4 x 45 1 x F14 Wall Support 1 x 4 x 38-1/4 4 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 5 x PB1 1/4 x 3/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 29

30 Step 16: Wall Assembly cont. D: In between () Post and (F5) Cedar Wall on Wall side attach 8 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8 Truss Screws per board. The first should be tight against () Post and the last board tight to (F5) Cedar Wall on Front Wall.. The remaining boards are to be evenly spaced at 5/8, but not to exceed 1 gap. All boards are to be tight against (F6) Cedar Gap Board and bevelled edges are facing out and are at the top of the boards. (fig. 16.3) Fig Gap 5/8 Not to Exceed 1 Tight together F14 Keep board tight to post Bevelled edge faces out F5 F17 F7 x 8 S0 x 4 per board F6 8 x F7 Wall Board 1/2 x 4 x x S0 # 8 x 7/8 Truss Screw 30

31 Step 17: Roof Frame Assembly A: Attach (BR11) Roof Ridge to (BR13) Back Roof Support and (BR8) Roof Upright using 2 (S3) #8 x 2-1/2 Wood Screws as shown in fig & B: Attach 1 (BR15) Gable Front to each (BR9) Roof Side with 2 (S2) #8 x 1-1/2 Wood Screws per board. Make sure the Gable Front is flush to the bottom of the Roof Side. (fig. 17.3) C: Attach each (BR15) Gable Front to the end of (BR11) Roof Ridge using 1 (S3) #8 x 2-1/2 Wood Screw per board. (fig. 17.3) S3 Fig Fig BR13 BR11 BR11 BR8 BR9 BR15 Fig S3 BR15 S2 BR9 Notice bottoms of boards are flush S2 1 x BR11 Roof Ridge 2 x 2 x 45-1/4 2 x Gable Front 5/4 x 3 x 35-3/8 BR15 4 x S2 #8 x 1-1/2 Wood Screw 4 x S3 #8 x 2-1/2 Wood Screw 31

32 Step 17: Roof Frame Assembly cont. D: The side of (BR10) Roof Support that measures 15-1/2 from the end to middle of centre hole attaches to (BR8) Roof Upright with 1 (S2) #8 x 1-1/2 Wood Screw as shown in fig The other end attaches to () Post using 1 (S2) #8 x 1-1/2 Wood Screw. Tops of the Roof Supports should rest on (BR11) Roof Ridge. Attach both (BR10) Roof Supports. (fig & 17.5) E: Place 1 (BR12) Gable Block between (BR8) Roof Upright and (BR10) Roof Support on each side. Be sure the Gable Blocks fit tight against the other 2 boards then attach (BR12) Gable Blocks to (BR10) Roof Supports with 1 (S3) #8 x 2-1/2 Wood Screw per Gable Block and to (BR8) Roof Upright with 1 (S2) #8 x 1-1/2 Wood Screws per Gable Block. (fig. 17.5) Fig Fig S2 BR11 BR /2 S3 S3 BR10 BR12 S2 S2 S2 BR8 2 x BR12 Gable Block 2 x 2 x 15 2 x Roof Support 2 x 2 x 33 BR10 6 x S2 #8 x 1-1/2 Wood Screw 2 x S3 #8 x 2-1/2 Wood Screw 32

33 Step 18: Attach Gable and Roof Tarps A: From inside the fort attach the Gable Tarp to both (BR10) Roof Supports and (F15) Front Top using 10 (S5) #8 x 1/2 Pan Screw (with #8 flat washer). (fig. 18.1) B: Place Roof Tarp over (BR11) Roof Ridge making sure bottom edges of tarp are even on both sides of assembly. Edge of tarp should be flush to front of (BR15) Gable Front (fig. 18.2) C: Secure one side by attaching tarp to 1 (BR9) Roof Side using 4 (S5) #8 x 1/2 Pan Screws (with #8 flat washer). (fig. 18.2) D: Make sure the tarp is taut and then secure opposite end of tarp to (BR9) Roof Side using 4 (S5) #8 x 1/2 Pan Screws (with #8 flat washer). (fig. 18.2) E: Attach tarp to each end of (BR11) Roof Ridge and to each (BR15) Gable Front using 2 (S5) #8 x 1/2 Pan Screws (with #8 flat washer) per board. (fig. 18.2) Fig S5 x 10 BR10 BR10 Gable Tarp Inside view F15 S5 x 14 Fig BR11 Under tarp BR15 Roof Tarp BR9 BR9 24 x S5 #8 x 1/2 Pan Screw (with #8 flat washer) Other Parts 1 x Gable Tarp 1 x Roof Tarp 33

34 Step 19: Attach Slide to Fort (Sold Separately) A: Place Slide in the centre between () Post and (BR8) Roof Upright as shown in fig B: Pre-drill and attach slide to fort through (F2) Cedar Floor Boards and (F12) Floor Front with 3 (S7) #12 x 2 Pan Screws. (fig & 19.2) F2 S7 BR8 Fig Centre slide in opening Fig S7 F2 Side view F12 3 x S7 #12 x 2 Pan Screw Other Parts 1 x Slide (sold separately) 34

35 Step 20: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND A: Drive 1 (BR16) Ground Stake 10-1/2 into the ground at each () Post shown in fig and attach with 2 (S3) #8 x 2-1/2 Wood Screws per ground stake. Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2 into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig S3 BR16 S3 BR16 S3 10-1/2 BR16 3 x AR19 Ground Stakes 1-1/4 x 1-1/2 x 14 6 x S3 #8 x 2-1/2 Wood Screw 35

36 Step 21: Install Hole Plugs If you purchased a Selwood Three Position Swing refer to that manual. Warning! Check entire play centre for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. If Bolt protrudes beyond T-Nut Use an extra Flat W asher A: Attach 4 Hole Plugs to the (BR14) SW Mount as shown in fig Fig BR14 Hole Plugs Hole Plugs 4 x Hole Plugs 36

37 NOTES 37

38 NOTES 38

39 NOTES 39

40 BIG BACKYARD Consumer Registration Card First Name Initial Last Name Street Apt. No. City State/Province ZIP/Postal Code Country Telephone Number Address Model Name Model Number (Box Labels) Serial Number (on ID Plaque) Date Purchase Purchased From How would you rate this product for quality? Excellent Very Good Average Below Average Poor How would you rate this product for ease of assembly? Excellent Very Good Average Below Average Poor How would you rate our instructions? Excellent Very Good Average Below Average Poor How would you rate the quality of packaging? Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family? Yes No Comments: MM / DD / YY MAIL TO: Solowave Design TM 375 Sligo Road W. Mount Forest, Ontario, Canada N0G 2L1 Attention: Customer Service Fill out your registration card online at Big Backyard would like to say Thank You for your time and feedback. CUT ALONG LINE REVISION: 12/01/09