MONKEY LADDER A25188E ASSEMBLY INSTRUCTIONS WARNING
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1 MONKEY LADDER A25188E ASSEMBLY INSTRUCTIONS FORT 1.36m 3.36m 1.44m 5.44m WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. OBSTACLE FREE SAFETY ZONE x 5.44 m area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT M CAPACITY - 2 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child. RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks. 1-2 Hrs Two person assembly E Solowave Design 375 Sligo Rd. West, PO Box 10 Mount Forest, ON Canada N0G 2L1 Toll Free: support@solowavedesign.com United Kingdom Toll Free: info@selwoodproducts.co.uk Other Countries: Please refer to label affixed to outside of carton. The number on the Owners Manual & Safety Instructions is for North America only. Table of Contents Warnings and Safe Play Instructions... pg. 2 Protective Surfacing Guidelines... pg. 3 Instructions for Proper Maintenance... pg. 4 About Our Wood Limited Warranty... pg. 5 Keys to Assembly Success... pg. 6 Part ID...pg. 7 Installation of I.D./Warning Plaque... Final Step Rev 02/23/2011
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6 Square Assembly
7 Part Identification (Reduced Part Size) ML1 - ML10 (1) CE Wall Board 1 x 4 x 17" ML Box 1 ML2 (1) MK Ground 1 x 4 x 55-1/4" Box 1 Nominal Size 2" x 6" 2" x 4" 2" x 3" 2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6" 1" x 6" 1" x 5" 1" x 4" Actual Size 1½" x 5⅜" 1⅜" x 3⅜" 1⅜" x 2½" 1½" x 1½" 1" x 3½" 1" x 4½" 1" x 5½" ⅝" x 5⅜" ⅝" x 4½" ⅝" x 3⅜" (2) Lower Diagonal 2 x 3 x 37" ML Box 1 (2) Post MK 2 x 3 x 70" ML Box 1 (1) MK Wall 1 x 4 x 18-1/4" ML Box 1 (1) MK Mount 2 x 3 x 38-3/4" ML Box 1 (2) MB Hanger Bracket Green ML7 (2) Rail Mk 2 x 4 x 52" Box 1 (3) Monkey Bracket (3) Dowel -Tennon 1 1/8" x 15 7/8" ML Box 1 (1) Dowel Tennon 1 1/8 x 18 5/8" ML Box 1 (1) MB Mount Strap Green (1) Ground Stake 1-1/4 x 1-1/2 x 14" ML Box 1
8 Part Identification (Actual Part Size) H2 (2) Hex Bolt 1/4 x 2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut H (4) Hex Bolt 1/4 x 3" 1/4" Flat Washer, 1/4" Lock Washer, 1/4" T- Nut G (3) Hex Bolt 5/16 x 3" /16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut LS (2) Lag Screw 1/4 x 2-1/2" -1/4" Flat Washer (3) 5/16" T-Nut ( ) LS (1) Lag Screw 1/4 x 3" -1/4" Flat Washer PB2 (4) Pan Bolt 1/4 x 1 1/4" Lock Washer 1/4" Flat Washer 1/4" T-Nut (2) 1/4" Lock Nut ( ) (3) 5/16" Flat Washer ( ) PL5 S2 (2) Pan Bolt 1/4 x 2" x 1/4" Flat Washer, 1/4" Lock-Nut (8) Flat Head Screw #8 x 1 1/2" ( ) (3) 5/16" Lock Washer ( ) (16) 1/4" Flat Washer ( ) S3 (12) Flat Head Screw #8 x 2 1/2" ( ) S6 (14) Pan Screw #12 x 1" ( ) (11) 1/4" Lock Washer ( ) (11) 1/4" T-Nut ( )
9 PRODUCT NUMBER: A25188E CARTON I.D. STAMP: (Box 1) CARTON I.D. STAMP: (Box 2) CARTON I.D. STAMP: (Box 3) CARTON I.D. STAMP: (Box 4) CARTON I.D. STAMP: (Box 5) CARTON I.D. STAMP: (Box 6)
10 These next steps will apply in combination with the Admiral, Balmoral and Oriana Fort instructions. Use previous steps as reference only. * Step 2 * Step 6 * Step 16 10
11 Step 2: Wall Assembly This Step Replaces Step 2 of the Fort Instruction Continue with Fort Steps 3 to Step 5, then on to Step 6 from this Instruction Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Washer Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Washer Flat Washer He x Bolt T- Nut A: To 2 (F13) Posts attach 1 (F8) SL Ground with 4 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut) and in 1 (F17) End Floor in the top holes with 2 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 2.1) H2 Fig. 2.1 H2 Notice orientation of holes H2 F13 F17 H2 F13 F8 B: Make sure assembly is square and then in the bottom holes of the (F17) End Floor fasten to (F13) Posts using 2 (LS1) 1/4 x 1-1/2 Lag Screws (with flat washer). (fig. 2.2) F13 LS1 Fig. 2.2 F17 F13 Wood Parts 1 x F17 End Floor 1 x 5 x 38-1/4 1 x F8 SL Ground 1 x 5 x 38-1/4 2 x F13 Post 2 x 4 x 83 Hardware 6 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x LS1 1/4 x 1-1/2 Lag Screw (1/4 flat washer) 11
12 Step 6: Floor Frame Assembly This Step Replaces Step 6 of the Fort Instruction Continue with Fort Steps 7 to Step 15, then on to Step 16 from this Instruction A: From inside of assembly, measure 2-1/8 down from the top of (F17) End Floor on the Swing Wall side (fig. 6.2) and 5/8 down from the top of (F17) End Floor on the Wall side (fig. 6.3), then attach (AR11, BR5 or OR7) Floor Joist using 2 (S4) #8 x 3 Wood Screws per end. (fig. 6.1) Fig. 6.1 F17 S4 BR5 F17 OR7 AR11 S4 Swing wall Use top holes in both floor ends (F17) Wall Side 2-1/8 Fig. 6.2 Fig /8 Wood Parts AR11 1 x OR7 Floor Joist 5/4 x 4 x 46-1/2 Hardware 4 x S4 # 8 x 3 Wood Screw BR5 12
13 Step 16: Wall Assembly This Step Works in Combination with Step 16 of the Fort Instruction Continue with Fort Steps 17 to Step 21, then on to Step 22 from this Instruction Lock Washer Hex Bolt Assembly T- Nut Flat Washer He x Bolt A: Use Step 16 of your fort specific manual to install the (OR14, BR9 or AR18) Roof Side or Side Roof. B: Attach (ML6) MK Mount to (AR18, BR9 or OR14) Roof Side or Side Roof and to (F17) End Floor with 2 (H12) 1/4 x 3 Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig C: In the open holes in (AR18 or BR9) Roof Side or Side Roof and (F17) End Floor, next to the (ML6) MK Mount install 2 (PB1) 1-4 x 3/4 Pan Bolts (with lock washer, flat washer and t-nut) as shown in fig Use first hole in OR14, BR9 and AR8 Fig OR14 BR9 PB1 AR18 H12 ML6 PB1 F17 H12 F13 F13 Use first hole in F17 Wood Parts 1 x ML6 MK Mount 2 x 3 x 38-3/4 OR14 Side Roof, 1 BR9 Roof Side or AR18 Side Roof Hardware 2 x H12 1/4 x 3 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x H2 1/4 x 2 Hex Bolt (for Step A) (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x PB1 1/4 x 3/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 13
14 Step 16: Wall Assembly cont. D: Place (ML1) CE Wall Board tight to the top of (F17) End Floor and attach to the outside of (F13) Post and the inside of (ML6) MK Mount with 4 (S2) #8 x 1-1/2 Wood Screws as shown in fig and The (ML1) CE Wall Board should have the bevelled edges facing out and flush to the outside edge of (ML6) MK Mount. E: Above the (ML1) CE Wall Board attach (ML5) MK Wall to outside of (F13) Post with 1 (H2) 1/4 x 2 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 16.2) F: Make sure the (ML5) MK Wall is square to the post and then attach to inside of fort on (ML6) MK Mount with 2 (S2) #8 x 1-1/2 Wood Screws. (fig. 16.3) Fig Fig H2 Hex Bolt Assembly ML5 Lock Washer T- Nut S2 Flat Washer He x Bolt H2 Outside View ML6 Inside View F13 ML1 ML6 S2 x 4 per board F17 Bevelled edge out and flush to MK Mount S2 G: Starting tight to (F13) Post working towards (ML6) MK Mount, attach 4 (F7) Wall Boards to (ML5) MK Wall and (ML1) CE Wall Board using 4 (S0) #8 x 7/8 Truss Screws per board. Make sure the bottom of the boards are tight against the (F6) Cedar Gap Board, bevelled edges are facing out and are at the top of the boards and there are no gaps between boards. (fig & 16.5) S0 x 4 per board F13 ML5 Fig Fig ML6 ML6 F13 ML5 F7 F7 F7 F7 ML1 Keep boards tight ML1 F6 Outside View Inside View Wood Parts 1 x ML5 MK Wall 1 x 4 x 18-1/4 1 x ML1 CE Wall Board 1 x 4 x 17 4 x F7 Wall Board Hardware 16 x S0 # 8 x 7/8 Truss Screw 6 x S2 # 8 x 1-1/2 Wood Screw 1 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 14
15 Step 22: Monkey Rail Assembly A: Insert 3 (ML8) 1-1/8 x 15-7/8 Dowels into both (ML7) Rail MK as shown in (fig. 22.1). ML7 Fig Two hole end attaches to fort ML8 ML8 ML8 ML7 B: Make sure shoulder of dowel is against each rail before pre-drilling pilot holes. Drill 1/8 pilot holes through the rails and into the dowels to prevent splitting. (fig 22.2) Make sure shoulder is against rail before drilling holes ML8 Fig C: Attach (ML8) 1-1/8 x 15-7/8 Dowels to both rails with 2 (S3) #8 x 2-1/2 Wood Screws per dowel as shown in fig Fig S3 Wood Parts 3 x ML8 Tennon Dowel 1-1/8 x 15-7/8 2 x ML7 Rail MK 2 x 4 x 52 Hardware 6 x S3 # 8 x 2-1/2 Screw 15
16 Step 23: Monkey Ladder Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Washer Predrill 1/8 pilot hole Use factory drilled hole as a guide Lock Washer Flat Washer He x Bolt T- Nut A: Insert 1 (ML9) 1-1/8 x 18-5/8 Dowel into 2 (ML4) Post MK as shown in (fig. 23.1). ML9 ML4 Fig Fig Make sure shoulder is against rail before drilling holes B: Make sure shoulder of dowel is against each post before pre-drilling pilot holes. Drill 1/8 pilot holes through the posts and into the dowel to prevent splitting. (fig. ML C: Attach (ML9) 1-1/8 x 18-5/8 Dowel to both posts with 2 (S2) #8 x 1-1/2 Wood Screws. One screw is installed from top of the posts and the other from the bottom as shown in fig ML4 D: To bottom of the posts attach (ML2) MK Ground with 2 (H12) 1/4 x 3 Hex Bolts (with lock washer, flat washer and t-nut). Be sure to keep the bolts loose. (fig. 23.3) E: Make sure the assembly is square and then attach 1 (ML3) Lower Diagonal to each end of (ML2) MK Ground with 1 (H2) 1/4 x 2 Hex Bolt (with lock washer, flat washer and t-nut) per side, keeping the bolts loose, and to each (ML4) Post MK with 1 (LS2) 1/4 x 2-1/2 Lag Screw (with flat washer) per diagonal. Once lag screws are installed tighten all bolts from Steps D & E. (fig. 23.3) H2 H12 ML2 ML3 LS2 Fig ML9 H2 S2 ML4 ML3 LS2 Wood Parts 2 x ML3 Lower Diagonal 2 x 3 x 37 1 x ML2 MK Ground 1 x 4 x 55-1/4 2 x ML4 Post MK 2 x 3 x 70 1 x ML9 Tennon Dowel 1-1/8 x 18-5/8 Hardware 2 x S2 # 8 x 1-1/2 Wood Screw 2 x H12 1/4 x 3 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 16 2 x LS2 1/4 x 2-1/2 Lag Screw (1/4 flat washer)
17 Step 24: Connect Monkey Bar Assemblies Note: Pre-drill all holes using a 1/8 drill bit before installing the pan screws. A: Using a Monkey Bracket connect both (ML7) Rail MK to each (ML4) Post MK with 1 (G10) 5/16 x 3 Hex Bolts (with lock washer, flat washer and t-nut) and the Monkey Bracket to the rails using 2 (S6) #12 x 1 Pan Screws per rail as shown in (fig & 24.2). Attach the single hole of (ML7) Rail MK t the (ML4) Post MK. B: Attach Monkey Brackets to both (ML4) Post MKs with 2 (S6) #12 x 1 Pan Screws per bracket. (fig & 24.2) Fig ML7 ML7 The angle between the (ML4) Post MK and (ML7) Rail MK should be 90 degrees. ML4 ML7 Fig MK Bracket G10 S6 x 4 per side ML4 Hardware 8 x S6 #12 x 1 Pan Screw 2 x G10 5/16 x 3 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) Other Parts 2 x Monkey Brackets 17
18 Step 25: Connect Monkey Bar Assembly to Admiral, Balmoral or Oriana Fort Note: For Connection to the Oriana Pavilion see next Step. Predrill Pilot Holes for Lag Screw Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. Lag Screw Flat Washer Predrill 1/8 pilot hole Use factory drilled hole as a guide A: Using a Monkey Bracket attach (ML7) Rail MK to (ML6) MK Mount with 1 (G10) 5/16 x 3 Hex Bolt (with lock washer, flat washer and t-nut) and Monkey Bracket to the rail using 2 (S6) #12 x 1 Pan Screws as shown in fig & B: Attach Monkey Bracket to (ML6) MK Mount with 2 (S6) #12 x 1 Pan Screws. (fig. 25.2) C: Measure 21-1/4 from top of (ML7) Rail MK to top of (F6) Cedar Gap Board, then using a MB Mount Strap attach (ML7) Rail MK to (F13) Post using 1 (LS3) 1/4 x 3 Lag Screw (with flat washer) in the centre hole and 2 (S6) #12 x 1 Pan Screws in the 2 end holes as shown in fig D: Attach 1 (PB2) 1/4 x 1-1/4 Pan Bolt (wlith lock washer, flat washer and t-nut) into the open hole in each (ML7) Rail MK and the (F13) Post as shown in fig ML7 Fig F13 G10 PB2 LS3 ML7 21-1/4" S6 MB Mount Strap S6 ML6 ML6 Monkey Bracket ML7 Fig F13 PB2 F6 PB2 S6 G10 x 4 ML7 PB2 Hardware 6 x S6 #12 x 1 Pan Screw 1 x G10 5/16 x 3 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 3 x PB2 1/4 x 1-1/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) Other Parts 1 x Monkey Brackets 1 x MB Mount Strap 1 x LS3 1/4 x 3 Lag Screw(1/4 flat washer) 18
19 Step 25: Connect Monkey Bar Assembly to Admiral, Balmoral or Oriana Fort cont. E: Drive 1 (ML10) Ground Stake 10-1/2 into the ground at one (ML4) Post MK on the inside of the assembly and attach with 2 (S3) #8 x 2-1/2 Wood Screws. (fig & 25.4) Fig Fig ML4 10-1/2" In Ground S3 ML10 Wood Parts 1 x ML10 Ground Stakes 1-1/4 x 1-1/2 x 14 Hardware 2 x S3 #8 x 2-1/2 Wood Screw 19
20 Step 26: Connect Monkey Bar Assembly to Oriana Pavillion A: At the remaining ends of (ML7) Rail MK place 1 MB Hanger Bracket on each rail and attach with 1 (PL5) 1/4 x 2 Pan Bolt (with 2 flat washers and 1 lock nut) per bracket as shown in (fig. 26.1). Keep bolts loose. B: Insert 4 hole plugs in the 2 open holes on (ML7) Rail MK, both sides of board as shown in fig C: Place Monkey Bar Assembly on (OR14) MK Roof Side and attach through the MB Hanger Brackets with 2 (PB2) 1/4 x 1-1/4 Pan Bolts (with lock washer, flat washer, and t-nut) per bracket. (fig. 26.2) D: Attach each (ML7) Rail MK to the (OP14) MK Roof Side with 2 (S3) #8 x 2-1/2 Wood Screws per side from the inside of the assembly. Tighten bolts in MB Hanger Bracket from Step A now. (fig & 26.3) E: Drive 1 (ML10) Ground Stake 10-1/2 into the ground at (ML4) Post MK on the inside of the assembly as shown in (fig. 26.4) and attach with 2 (S3) #8 x 2-1/2 Wood Screws. PL5 MB Mount Bracket Fig PL5 Fig OP14 Place Hole plugs in unused holes in ML7 PB2 ML7 PB2 ML7 ML4 Fig Fig S3 S3 10-1/2" In Ground Inside view ML10 Wood Parts 1 x ML10 Ground Stake 1-1/4 x 1-1/2 x 14 Hardware 6 x S3 #8 x 2-1/2 Wood Screw 2 x PL5 1/4 x 2 Pan Bolt (1/4 flat washers x 2, 1/4 lock nut) 4 x PB2 1/4 x 1-1/4 Pan Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 20 Other Parts 4 x Hole Plugs
21 NOTES 21
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23 NOTES 23
24 BIG BACKYARD Consumer Registration Card First Name Initial Last Name Street Apt. No. City State/Province ZIP/Postal Code Country Telephone Number Address Model Name Model Number (Box Labels) Serial Number (on ID Plaque) Date Purchase Purchased From How would you rate this product for quality? Excellent Very Good Average Below Average Poor How would you rate this product for ease of assembly? Excellent Very Good Average Below Average Poor How would you rate our instructions? Excellent Very Good Average Below Average Poor How would you rate the quality of packaging? Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family? Yes No Comments: MM / DD / YY MAIL TO: Solowave Design TM 375 Sligo Road W. Mount Forest, Ontario, Canada N0G 2L1 Attention: Customer Service Fill out your registration card online at Big Backyard would like to say Thank You for your time and feedback. CUT ALONG LINE REVISION: 12/01/09
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