INFINITY PLAY SYSTEM F23120

Transcription

1 INFINITY PLAY SYSTEM F23120 INSTALLATION AND OPERATING INSTRUCTIONS 9.17m 5.17m 2.5m 7.92m WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. OBSTACLE FREE SAFETY ZONE x 7.92 m area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT M CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child. RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks Hrs Two person assembly Europe The Granary, Weathercock Hill Chevington, Bury St Edmunds, Suffolk IP29 5RG North America 375 Sligo Road West. P.O. Box 10 Mount Forest Ontario, Canada N0G 2L1 Australia Unit 6/ Victoria Road Marrickville, Sydney NSW 2204 FR: Pour obtenir la notice de montage dans votre langue, cliquez sur DE: Gehen Sie auf um die Bauanleitung in thre Sprache zu bekommen Table of Contents Warnings and Safe Play Instructions pg. 2 Protective Surfacing Guidelines pg. 3 Instructions for Proper Maintenance pg. 4 About Our Wood Limited Warranty pg. 5 Keys to Assembly Success pg. 6 Metric Conversion Sheets pg. 7,8 Part ID pg. 9 Rev 03/14/2012

2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages. SERIOUS HEAD INJURY HAZARD Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions. COLLISION HAZARD Place play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover) CHOKING HAZARD Prior to assembly, this product contains small parts. DO NOT allow children less than 5 years of age near or around loose nuts, screws, washers, plastic bags and other small parts. WARNING STRANGULATION HAZARD NEVER allow children to play with ropes, clotheslines, pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set. NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set. NEVER allow children to wear bike or sport helmets when using this play-set. Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation. TIP OVER HAZARD Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains. DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored. WARNING Safe Play Instructions Observe capacity limitations of your play-set. See front cover. Dress children with well fitting and full foot enclosing footwear. Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off. Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing. Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard. On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using. Do not allow children to wear open toe or heel footwear like sandals, flip flops or clogs. Do not allow children to walk, in front, between, behind or close to moving rides. Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure. Do not let children get off rides while they are in motion. Do not permit climbing on equipment when it is wet. Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous. Do not allow children to swing empty rides or seats. Do not allow children to go down slide head first or run up slide. 2

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5 At the factory we have added water repellent to the stain. This water repellent decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water repellent, so we recommend applying a water repellent on a yearly basis (see your local stain and paint supplier for a recommended product). Failure to do so can affect warranty. Also if storing the product before installation, make sure you store out of direct sunlight in a cool dry place. Selwood Products Limited Warranty Selwood Products states that the product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ten (10) year warranty against rot and decay. Refer to the schedule associated with replacement of parts under this Warranty. In addition, the manufacturer will replace any parts within the first 60 days from date of purchase found to be missing from or damaged in the original packaging. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner s Manual provided by Selwood Products. This Limited Warranty does not cover: Labour for any inspection or Labour for replacement of any defective item(s) Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism, improper use, failure due to loading or use beyond the capacities stated in the Assembly Manual. Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure Improper installation including but not limited to installation on uneven, unlevel, or soft ground Minor twisting, warping, checking, splitting, or any other natural occurring properties of wood that do not affect performance or integrity. Selwood Products states that the product has been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Selwood Products will accept no liability for any modified products or consequences resulting from failure of a modified product. This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should the product be used in public settings such as schools, churches, playgrounds, parks, daycares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Selwood disclaims all other representations and warranties of any kind, expressed or implied. Warranty Part Replacement Schedule: Plastic/Metal/Wood Components: 1 Year Warranty 0-60 days from date from purchase: Free Parts & Free Shipping 61 days to 1 year from purchase: Free Parts + Shipping & Handling Wooden (Wood Rot and Decay Only): 10 Year Warranty 0-60 days from date from purchase: Free Parts & Free Shipping 61 days -10 years from purchase: Free Parts + Shipping & Handling This Warranty gives you specific legal rights. You may have other rights as well which very from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you. Complete the registration of your Selwood Product purchase online at: Please refer to the back of this instruction manual for details on how to register your Selwood Products purchase. 5

6 Tools Required Keys to Assembly Success Shovel Measuring Drill (1/8 Safety Hammer Ratchet 1/2, Level #2 & #3 Phillips Tape 3/16 Bit) Glasses 7/16 & 9/16 or Robertson Square Ruler Step Ladder Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample. 2X 1234 Post 2 x 4 x 83 Symbols Throughout these instructions symbols are provided as important reminders for proper and safe assembly. This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition. Use Help Measure Distance Use Help Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help! Check that assembly is square before tightening bolts. Use a measuring tape to assure proper location. Square Assembly Check that set or assembly is properly level before proceeding. Pre-drill 1/8 Bit Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood. This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage. Use Level Tighten Bolts CAUTION Protrusion Hazard Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose. Proper Assembly Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws. For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16 is slightly larger than 1/4. No Yes 6

7 SOLO)WAVE DESIGN HARDWARE 5/16"(.31) = 8mm Hex Bolt 5/16" (8mm) Lock Washer 1/4"(0.25) = 6mm Hex Bolt 1/4"(0.25) = 6mm Lag Screw 1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer 1/4" (6mm) Lock Washer 1/4" (6mm) Flat Washer 5/16" (8mm) T-Nut 1/4" (6mm) T-Nut HARDWARE LENGTH CHART inches vs millimetres ½ ½ ½ ½ ½ 38 1¼ / /8 22 3/4 19 1/ DIAMETER CONVERSION 5/16"(.31) = 8mm Lag Screw 3/8"(.38) = 9.5mm Lag Screw 5/16" (8mm) Flat Washer For example: 1 inch = 25.4mm BOLT DIAMETER 5/16 (0.31) inches 0.31 inches x 25.4mm = 8mm LENGTH CONVERSION 1 inch = 25.4mm 3/8" (9.5mm) Flat Washer For example: BOLT LENGTH 4½ (4.5) inches long 4.5 inches x 25.4mm = 114mm long 7

8 1" SOLO)WAVE DESIGN WOOD PROFILES " " /2" 5/4 x /2" 5/4 x /2" 5/4 x /8" /2" /2" 2 x /2" x /8" /8" /4" /8" /8" /8" 3 3/8" 1/2 x 4 1 x 2 1 x 3 1 x " /2" 5/4 x /8" /8" 2 x /8" /2" 1 x /2" /2" 4 x /2" /8" 2 x 6 Dimensions in brackets [mm] represent millimetres /8" /8" LENGTH CONVERSION 1 inch = 25.4mm 1 x 6 For example: BOARD LENGTH 59¼ (59.25) inches inches x 25.4mm = 1505mm 8

9 Part Identification (Reduced Part Size) A1 - A34 A1 A2 A3 (2) Mid Wall Board 1 x 6 x 48-1/2" Box 1 (1) Sunburst 5/4 x 5 x 13" Box 1 (4) Wiggle Board A 1 x 6 x 24" Box 1 A34 A33 (1) Gable Block A 1 x 6 x 24" Box 1 (2) End Diagonal 2 x 3 x 73 7/16" Box 1 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 B24 (7) Wiggle Board B 1 x 6 x 25-9/16" Box 1 (1) Wiggle Board C 1 x 6 x 25-9/16" Box 1 (1) Wiggle Bottom 1 x 3 x 19-7/8" Box 1 (1) Dormer Roof Set (Left/Right Dormer) (1) SL Support 2 x 4 x 26-1/4" Box 1 (1) Crowsnest Front 2 x 4 x 34-1/4" Box 1 (1) Roof Side 2 x 6 x 49-1/2" (7) Ground Stake 1-1/4 x 1-1/2 x 14" Box 1 (7) Dowel Tennon 1 1/8 x 18 5/8" Box Box 1 (1) Crowsnest Back 5/4 x 4 x 34-1/4" Box 1 (1) Table Top 5/4 x 6 x 45-1/2" Box Box 1 (2) Crowsnest Wall Board 5/4 x 4 x 29-11/16" Box 1 (1) Crowsnest Floor 1 x 4 x 34-1/4" Box 1 (2) Crowsnest Floor 1 x 5 x 34-1/4" Box 1 (1) Picket 5/4 x 3 x 32" Box 1 & 2 (4) Crowsnest Joist 2 x 4 x 14-1/4" Box 1 A18 (2) Crowsnest Bottom Side 5/4 x 6 x 18" Box 1 A19 (2) Crowsnest Side 5/4 x 3 x 18" Box 1 A20 (1) Crowsnest SL Top 2 x 3 x 34-1/4" Box 1 A21 (2) Crowsnest Gusset 2 x 6 x 14-3/4" Box 1 A22 (2) Crowsnest Wall 5/4 x 6 x 30-1/4" Box 1 A23 (2) Crowsnest Upright 5/4 x 4 x 33-5/8" Box 1 A24 (1) Crowsnest Short 5/4 x 3 x 25-1/4" Box 1 A25 (1) SL Ground Support 5/4 x 5 x 34" Box 1 A26 (2) Crowsnest Face 2 x 4 x 27-3/4" Box 1 A27 (2) Crowsnest Spacer 1 x 4 x 33-9/16" Box 1 A28 (1) Crowsnest Gap 1 x 5 x 34-1/4" Box 1 A29 (1) SL Block 2 x 3 x 6" Box 1 A30 (6) Dowel -Tennon 1 1/8" x 15 7/8" Box 1 A31 (1) CE Gap Board 1 x 6 x 38-3/4" A Box 1 (1) SL Floor 2 x 4 x 41-1/2" Box 1 & 3 C12 9

10 Part Identification (Reduced Part Size) B1 - B29 (2) Lower Diagonal 2 x 3 x 37" B Box 2 (1) Ladder Bottom 5/4 x 4 x 20" B Box 2 (2) Ground Front and Back 1 x 5 x 77" B Box 2 (1) Ground SL Side 1 x 5 x 41-1/2" B Box 2 (1) Ground SW Side 1 x 5 x 77-1/2" B Box 2 Nominal Size 2" x 6" 2" x 4" 2" x 3" 2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6" 1" x 6" 1" x 5" 1" x 4" 1" x 2" (21) CE Gap Board 1 x 4 x 38-3/4" B Box 2 Actual Size 1½" x 5⅜" 1⅜" x 3⅜" 1⅜" x 2½" 1½" x 1½" 1" x 3½" 1" x 4½" 1" x 5½" ⅝" x 5⅜" ⅝" x 4½" ⅝" x 3⅜" ⅝" x 1⅜" (2) Cedar Wall 1 x 4 x 23-1/2" B Box 2 (1) Floor Joist 5/4 x 4 x 78" B Box 2 (2) Floor Front Back 2 x 4 x 77-7/8" B Box 2 (1) Table Support 2 x 2 x 45-1/2" B21 (4) Window Brace 2 x 2 x 38" B22 (2) Mid Wall Roof Support 1 x 3 x 10-7/8" B Box 2 (6) Picket 5/4 x 3 x 32" B Box 1 & Box Box 2 (4) Wall Trim 1 x 2 x 31-7/8" B Box 2 (2) Lower Trim 1 x 2 x 19-5/8" B Box 2 (4) Window Divider 1 x 2 x 10-3/4" Box 2 B5 (1) Centre Gable Board 1 x 2 x 23" Box 2 B6 (2) Gable Board A 1 x 2 x 17" B Box 2 (2) Gable Board B 1 x 2 x 14" B Box 2 (4) Roof Support 2 x 3 x 40" B25 (2) Roof Joist 2 x 2 x 38-3/4" (2) Dormer Side 1 x 3 x 13 5/8" B Box 2 B Box 2 (1) Left Access 2 x 4 x 62-7/8" B Box Box 2 (18) Siding 3/8 x 3-1/2 x 42-5/8" B Box 2 (1) Dormer Centre 1 x 3 x 10 3/4" B Box 2 (1) Right Access 2 x 4 x 62 7/8" B28 B29 (2) Wiggle Joist 2 x 6 x 65-27/32" Box Box 2 (2) Dormer Side Burst 1 x 3 x 6 3/4" B Box 2 (1) Dormer Bottom 1 x 2 x 22" B Box 2 (1) SW Support 5/4 x 4 x 48 1/2" Please discard (Do not use) 10

11 Part Identification (Reduced Part Size) C1 - C26 C1 C2 C3 C4 C5 VOID VOID (1) Gable Block B 1 x 6 x 13 1/2" Box 3 C6 C7 C15 C16 C17 C18 (1) MK Front Beam 2 x 6 x 94" Box 3 (1) MK Back Beam 2 x 6 x 94" Box 3 (24) Cedar Roofing 3/8 x 3-1/2 x 47-1/2" (1) Dormer Cleat 2 x 4 x 10" Box 3 (1) Dormer Burst 1 x 4 x 5 1/2" C Box 3 (4) Post 2 x 4 x 92-1/2" Box 3 (4) Lower Post 2 x 4 x 54" C14 (2) Mid Post 2 x 3 x 92-1/2" Box Box 3 (2) Mid Roof Block 2 x 3 x 5-3/8" (2) Roof Block 2 x 4 x 5-3/8" Box Box 3 (2) Top Back Front 5/4 x 6 x 77-1/2" Box 3 C9 C10 C Box 3 Nominal Size 2" x 6" 2" x 4" 2" x 3" 2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6" 1" x 6" 1" x 5" 1" x 4" 1" x 2" (2) Gusset 5/4 x 4 x 18-1/2" Box 3 (1) SW Top 5/4 x 6 x 41 1/2" (1) SW Floor 5/4 x 6 x 41 1/2" (1) SL Floor 2 x 4 x 41-1/2" C Box 1 & 3 (4) Window Sill 1 x 4 x 42-5/8" C19 Actual Size 1½" x 5⅜" 1⅜" x 3⅜" 1⅜" x 2½" 1½" x 1½" 1" x 3½" 1" x 4½" 1" x 5½" ⅝" x 5⅜" ⅝" x 4½" ⅝" x 3⅜" ⅝" x 1⅜" Box Box Box 3 (2) SL Roof Support 1 x 4 x 39-7/8" C20 (2) Roof End 2 x 6 x 11" Box 3 C Box 3 (2) Floor Gap 2 x 3 x 39-5/8" Box 3 C21 (2) Wall Brace 2 x 4 x 7-3/8" Box 3 C22 (1) Ground Rail 5/4 x 4 x 93 13/16" C25 (2) End Post 2 x 4 x 83 1/2" Box 3 C26 C Box 3 (2) Wall Mount 2 x 4 x 38" Box 3 11

12 Identification (Actual Size) H2 H3 H11 (2) Hex Bolt 1/4 x 2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (14) Hex Bolt 1/4 x 2 1/2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (6) Hex Bolt 1/4 x 2 3/4" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut H12 H (4) Hex Bolt 1/4 x 3" 1/4" Flat Washer, 1/4" Lock Washer, 1/4" T- Nut (10) Hex Bolt 1/4 x 3 1/2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut H4 H5 (12) Hex Bolt 1/4 x 4" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (8) Hex Bolt 1/4 x 4 1/2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut H6 (4) Hex Bolt 1/4 x 4 3/ /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut H7 (4) Hex Bolt 1/4 x 5 1/2" /4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut G1 PB2 (8) Hex Bolt 5/16 x 1 1/2" 5/16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut (4) Pan Bolt 1/4 x 1 1/4" 4-1/4" Flat Washer, 1/4" Lock Nut G10 (6) Hex Bolt 5/16 x 3" /16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut G5 (6) Hex Bolt 5/16 x 4 1/2" /16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut 12

13 Identification (Actual Size) LS1 L (4) Lag Screw 1/4 x 1 1/2" 1/4" Flat Washer (2) Lag Screw 1/4 x 2 1/2" -1/4" Flat Washer (64) 1/4" T-Nut ( ) LS (10) Lag Screw 1/4 x 3" -1/4" Flat Washer (20) 5/16" T-Nut ( ) S1 (18) Flat Head Screw #8 x 1 1/8" ( ) (313) Flat Head Screw #8 x 1 1/2" ( ) (2) 3/16" Flat Washer ( ) S15 S3 S4 (46) Flat Head Screw #8 x 1 3/4" ( ) (88) Flat Head Screw #8 x 2 1/2" ( ) (61) Flat Head Screw #8 x 3" ( ) (46) #8 Flat Washer ( ) (20) 5/16" Flat Washer ( ) S5 (68) Pan Screw #8 x 1/2" ( ) (20) 5/16" Lock Washer ( ) S6 S7 (8) Pan Screw #12 x 1" ( ) (10) Pan Screw #12 x 2" ( ) (64) 1/4" Lock Washer ( ) (84) 1/4" Flat Washer ( ) S0 (144) Truss Screw #8 x 7/8" ( ) (4) 1/4" Lock Nut ( ) (2 pk of 4) Bolt Thru Swing Hangers ( ) S19 (2) Pan Bolt #12 x 1/2" ( ) (2) #12 Lock Nut ( ) 13

14 Part Identification (Reduced Part Size) 1X Flower Box Set Green c/w 1X Acro Rope (2pk) w. Quick Clips 1X Wall Angle Bracket (2pk) 1X Steel Acro Bar 14 1/2" Green 1X Wiggle Wall Cap Set- Yellow 1X Yellow Hand Grip 1X Rocks (11pk) 3-Burgundy 4-Green 4-Yellow 1X Plastic Swing Hanger Cover (8pk) 2X Acro Handle - Green 1X Hole Plug (10pk) 1X Green WW Mount Strap (2pk) 1X Stonybrook Lodge Tarp Set 1X Stool Seat Set (2pk) 1X Triangle Plate (4pk)-Green 2X " Belt Swing-Yellow Welded Chain 14

15 PRODUCT NUMBER: F23120 CARTON I.D. STAMP: (Box 1) CARTON I.D. STAMP: (Box 2) CARTON I.D. STAMP: (Box 3) CARTON I.D. STAMP: (Box 4) CARTON I.D. STAMP: (Box 5) CARTON I.D. STAMP: (Box 6) If you have missing, damaged or require replacement parts DO NOT contact your retailer. Please visit and select the Parts Centre. You can then complete a quick online order form or make direct contact with the Selwood Products Part Team. 15

16 Step 1: Attach Wiggle Wall Bottom Board A: Place 2 (B29) Wiggle Joists side by side so they match each other and are 19-7/8 apart. (fig. 1.1) B: Attach (A6) Wiggle Bottom to the bottom of each (B29) Wiggle Joist using 4 () #8 x 1-1/2 Wood Screws. The ends of (A6) Wiggle Bottom are flush to the sides of each (B29) Wiggle Joist and the bottom edge of (A6) Wiggle Bottom is flush to the ends of (B29) Wiggle Joist as shown in fig B29 Fig. 1.1 A6 B /8 Fig. 1.2 Top Bottom 1 x A6 Wiggle Bottom 1 x 3 x 19-7/8 2 x B29 Wiggle Joist 2 x 6 x 65-27/32 4 x #8 x 1-1/2 Wood Screw 16

17 Step 2: Layout Top of Wiggle Wall and Attach Rocks A: At the top of the (B29) Wiggle Joists place 1 (A5) Wiggle Board C then follow by 1 (A3) Wiggle Board A, 2 (A4) Wiggle Board B, 1 (A3) Wiggle Board A and then 1 (A4) Wiggle Board B as shown in fig Rock holes should be staggered. (fig. 2.1) B: Make sure the pilot holes align vertically on both sides and are directly above the (B29) Wiggle Joists. (fig. 2.1 & 2.2). Do not fasten the boards to the joists yet. C: Attach one rock to each (A3) & (A4) Wiggle Board starting at the top (A3) Wiggle Board A and following each board down, using the included hardware. Be sure to attach the correct rocks to the specified boards. (fig. 2.3) When attaching the rocks, the screw must be installed in the hole directly under the Pan Bolt, this will stop the rock from spinning. (fig. 2.4) Note: Holes line vertically Top on each board A5 Fig. 2.1 Note orientation of boards when attaching Fig. 2.2 A3 A4 A4 A5 A3 Bottom Fig. 2.3 A4 A3 A4 A4 Fig. 2.4 Rock Barrel Nut A3 Flat Washer A4 Pan Bolt Pan Screw Lock Washer 2 x A3 Wiggle Board A 1 x 6 x 24 3 x A4 Wiggle Board B 1 x 6 x 25-9/16 1 x A5 Wiggle Board C 1 x 6 x 25-9/16 Other Parts 5 x Rocks (with hardware) 17

18 Step 3: Attach Top Wall Caps A: Attach 1 - Wiggle Wall Cap Left to the left side of the Wiggle Boards as shown in fig B: The tab inside the cap should fit between the Wiggle Boards so a slight gap will form. (fig. 3.2) C: Make sure the cap end is flush to the top of (B29) Wiggle Joist and then attach Wiggle Wall Cap Left to the (B29) Wiggle Joist with 5 (S5) #8 x 1/2 Pan Screws. (fig. 3.3) D: Repeat Steps A - C for the Wiggle Wall Cap - Right. Tab inside Cap Cap Fig. 3.1 Fig. 3.2 Gap between boards Cap end flush to board end S5 Fig. 3.3 B29 10 x S5 #8 x 1/2 Pan Screw Other Parts 1 x Wiggle Wall Cap Left 1 x Wiggle Wall Cap Right 18

19 Step 4: Fasten Wiggle Boards A: Make sure distance from outside of each (B29) Wiggle Joists measures 19-7/8 (fig. 4.1) and then attach (A5) Wiggle Board C to each (B29) Wiggle Joist using 4 () #8 x 1-1/2 Wood Screws. (fig. 4.2) B: Reconfirm the distance from outside of each (B29) Wiggle Joist measures 19-7/8 and then attach the bottom (A4) Wiggle Board B to each (B29) Wiggle Joist using 4 () #8 x 1-1/2 Wood Screws. (fig. 4.2) C: Attach the remaining 4 Wiggle Boards to each (B29) Wiggle Joist using 4 () #8 x 1-1/2 Wood Screws per board. (fig. 4.3) A5 A3 Fig. 4.2 A3 A4 A4 A4 19-7/8 Top B /8 Fig. 4.1 x 8 x 8 Fig x #8 x 1-1/2 Wood Screw 19

20 Step 5: Layout Bottom of Wiggle Wall and Attach Rocks A: Starting directly below the last (A4) Wiggle Board B, place another (A4), followed by 1 (A3) Wiggle Board A, 2 (A4) Wiggle Board B, 1 (A3) Wiggle Board A and then the last (A4) Wiggle Board B. Rock holes should be staggered as shown in fig B: Make sure the pilot holes align vertically on both sides and are directly above the (B29) Wiggle Joists. (fig. 5.1). Do not fasten the boards to the joists yet. C: Attach one rock to each (A3) & (A4) Wiggle Board starting at the top (A4) Wiggle Board B and following each board down, using the included hardware. Be sure to attach the correct rocks to the specified boards. (fig. 5.2) When attaching the rocks, the screw must be installed in the hole directly under the Pan Bolt, this will stop the rock from spinning. (fig. 5.3) Note: Holes line vertically on each board Fig. 5.1 A4 A3 A4 A4 Note orientation of boards when attaching A3 A4 A4 A3 Fig. 5.2 Fig. 5.3 A4 Rock Barrel Nut A3 A4 Flat Washer Pan Bolt A4 Pan Screw Lock Washer 2 x A3 Wiggle Board A 1 x 6 x 24 4 x A4 Wiggle Board B 1 x 6 x 25-9/16 Other Parts 6 x Rocks (with hardware) 20

21 Step 6: Attach Bottom Wall Caps & Remaining Wiggle Boards A: Attach 1 - Wiggle Wall Cap Left to the left side of the Wiggle Boards as shown in fig B: The tab inside the cap should fit between the Wiggle Boards so a slight gap will form. (fig. 6.2) C: Make sure the cap end is tight to the bottom of the previously attached Wiggle Wall Cap - Left and then attach the bottom Wiggle Wall Cap - Left to the (B29) Wiggle Joists with 5 (S5) #8 x 1/2 Pan Screws. (fig. 6.3) D: Repeat Steps A - C for the Wiggle Wall Cap - Right. E: Attach the rest of (A3) Wiggle Wall A and (A4) Wiggle Wall B to each (B29) Wiggle Joist using 4 () #8 x 1-1/2 Wood Screws per board. (fig. 6.4) Cap Tab inside Cap Fig. 6.1 Fig. 6.2 Gap between boards Fig. 6.3 B29 x 12 x 12 Fig. 6.4 B29 S5 x 5 per side 10 x S5 #8 x 1/2 Pan Screw 24 x #8 x 1-1/2 Wood Screw Other Parts 1 x Wiggle Wall Cap Left 1 x Wiggle Wall Cap Right 21

22 Step 7: Dormer Assembly Dormer Roof Set - Right Fig. 7.1 Fig. 7.2 Dormer Roof Set - Left Wall angle bracket with Fig. 7.3 S1 B10 B10 A: Attach 1 Dormer Roof Set Right to 1 Dormer Roof Set Left with 1 Wall Angle Bracket with the hardware provided at the inside peak as shown in (fig. 7.1 and 7. 2). B: Attach 1 (B10) Dormer Side to the inside edge of each Dormer Roof using 2 (S1) #8 x 1-1/8 Wood Screws per board. (fig. 7.3) Fig. 7.4 B10 B11 B10 B13 S1 C: Attach 1 (B13) Dormer Bottom to the Dormer Assembly with 2 (S1) #8 x 1-1/8 Wood Screws, making sure the top of (B13) is tight to the bottom of each (B10) Dormer Side. (fig. 7.4) D: Attach 1 (B11) Dormer Centre, centred and flush to the bottom of (B13) Dormer Bottom with 1 (S1) #8 x 1-1/8 Wood Screw and to the tops of both (B10) Dormer Sides with 2 (S1) #8 x 1-1/8 Wood Screws. (fig. 7.4) Fig. 7.5 B12 B10 B11 B12 B10 Fig. 7.6 S1 E: Place 1 (B12) Dormer Side Burst on each side of the (B11) Dormer Centre so they are tight to the sides and flush to the bottom of (B13) Dormer Bottom and then attach to each (B10) Dormer Side with 1 (S1) #8 x 1-1/8 Wood Screw per board. (fig. 7.5) F: On the outside of the Dormer Assembly and centred on the (B13) Dormer Bottom, attach 1 (C8) Dormer Burst to each (B12) Dormer Side Burst and to (B11) Dormer Centre from the inside of the assembly using 3 (S1) #8 x 1-1/8 Wood Scews. (fig. 7.5 & 7.6) B13 C8 2 x B10 Dormer Side 1 x 3 x 13-5/8 1 x B11 Dormer Centre 1 x 3 x 10-3/4 2 x B12 Dormer Side Burst 1 x 3 x 6-3/4 1 x B13 Dormer Bottom 1 x 2 x 22 1 x C8 Dormer Burst 1 x 4 x 5-1/2 14 x S1 #8 x 1-1/8 Wood Screw 22 Other Parts 1 x Wall Angle Bracket 1 x Dormer Roof Set Left 1 x Dormer Roof Set Right

23 Step 8: Monkey Swing Rail Assembly Note: Pre-drill all holes using a 1/8 drill bit before installing the wood screws. A: Insert 6 (A31) 1-1/8 x 15-7/8 Dowels into (C2) MK Front Beam and (C3) MK Back Beam as shown in fig Make sure the pilot holes are at the top of each board. B: Make sure shoulder of dowel is against each beam before pre-drilling pilot holes. Drill 1/8 pilot holes through the beams and into the dowels to prevent splitting. (fig 8.2) C: Attach (A31) 1-1/8 x 15-7/8 Dowels to both beams with 2 (S4) #8 x 3 Wood Screws per dowel as shown in fig Fig. 8.1 Top Side showing S4 A31 x 6 C3 Fort Side S4 End Ladder Side C2 Fig. 8.2 Make sure shoulder is against beam before drilling holes A31 1 x C2 MK Front Beam 2 x 6 x 94 1 x C3 MK Back Beam 2 x 6 x 94 6 x A31 Dowel Tennon 1-1/8 x 15-7/8 12 x S4 # 8 x 3 Wood Screw 23

24 Step 9: Monkey End Ladder Assembly Part 1 Note: Pre-drill all holes using a 1/8 drill bit before installing the wood screws. A: Insert 3 (A15) 1-1/8 x 18-5/8 Dowels into 2 (C26) End Posts as shown in fig B: Make sure shoulder of dowel is against each post before pre-drilling pilot holes. Drill 1/8 pilot holes through the posts and into the dowel to prevent splitting. (fig. 9.2) C: Attach (A15) 1-1/8 x 18-5/8 Dowels to both posts with 3 (S3) #8 x 2-1/2 Wood Screws per post. One screw is installed from top of the posts and the other from the bottom as shown in fig S3 Fig. 9.1 C26 A15 C26 S3 Fig. 9.2 Make sure shoulder is against post before drilling holes A15 3 x A15 Dowel Tennon 1-1/8 x 18-5/8 6 x S3 # 8 x2-1/2 Wood Screw 2 x C26 End Post 2 x 4 x 83-1/2 24

25 Step 9: Monkey End Ladder Assembly Part 2 D: To bottom of (C26) End Posts attach (C25) Ground Rail with 2 (G5) 5/16 x 4-1/2 Hex Bolts (with lock washer, flat washer and t-nut). Be sure to keep the bolts loose. (fig. 9.3) E: Attach 1 (A34) End Diagonal to each end of (C25) Ground Rail with 1 (H3) 1/4 x 2-1/2 Hex Bolt (with lock washer, flat washer and t-nut) per side, keeping the bolts loose. (fig. 9.3 and 9.4) F: Make sure the assembly is square and then attach each (A34) End Diagonal to each (C26) End Post with 1 (G10) 5/16 x 3 Hex Bolt (with lock washer, flat washer and t-nut) per diagonal. G: Tighten all bolts from Step 9. Fig. 9.3 G10 C26 H3 A34 G10 A34 C25 G5 H3 Fig. 9.4 A34 G9 1 x C25 Ground Rail 5/4 x 4 x 93-13/16 2 x H3 1/4 x 2-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x A34 End Diagonal 2 x 3 x 73-7/16 2 x G10 5/16 x 3 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 2 x G5 5/16 x 4-1/2 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 25

26 Step 10: Attach Triangle Plates A: Place Monkey Swing Rail Assembly on the ground with the bottom facing up (screws installed from top of boards). (fig. 10.1) B: Attach 1 Triangle Plate to the ends of both (C2) MK Front Beam and (C3) MK Back Beam, in the places shown in fig. 10.1, using 1 (G1) 5/16 x 1-1/2 Hex Bolt (with lock washer, flat washer and t-nut) in the hole indicated in fig & Correct Triangle placement and hole usage is very important. C: Attach 1 (H7) 1/4 x 5-1/2 Hex Bolt (with lock washer, flat washer and t-nut) to the ends of both (C2) MK Front Beam and (C3) MK Back Beam. The bolts do not attach to anything, but MUST be installed to prevent splitting and checking of wood. (fig & 10.2) H7 Fig Bottom Side showing G1 G1 C2 H7 G1 (hidden behind board) Important! End Ladder Side (With Overhang) C3 H7 G1 G1 Important! Fort Side (No Overhang) Fig C2 Triangle Plate G1 C3 Fort Side 4 x H7 1/4 x 5-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x G1 5/16 x 1-1/2 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) Other Parts 1 x Triangle Plate (pkg of 4) 26

27 Step 11: Attach Swing Hangers Fig Make sure triangle is tight against beam Warning: For your child s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain. A: In the holes shown in fig install 4 Bolt-Thru Swing Hangers in both (C2) MK Front Beam and (C3) MK Back Beam. (fig and 11.2) Make sure the swing hangers are oriented in the direction shown in fig to maintain proper swing motion. Fig C2 End Ladder Side (With Overhang) Bolt-Thru Swing Hangers Bolt-Thru Swing Hangers Fig C3 Bolt-Thru Swing Hangers Other Parts 2 x Bolt-Thru Swing Hangers (pkg of 4) 27

28 Step 12: Attach End Ladder to Swing Rail A: Attach End Ladder Assembly to the side of the Swing Rail Assembly with the overhang (fig and 12.2) using 1 (G10) 5/16 x 3 Hex Bolt (with lock washer, flat washer and t-nut) in the top hole of each Triangle Plate and 1 (G1) 5/16 x 1-1/2 Hex Bolt (with lock washer, flat washer and t-nut) in the bottom hole of each Triangle Plate. Make sure Swing End Assembly flares out at an angle. (fig. 12.3) Fig Fig Side with overhang 100 G10 C2 Fig C3 G1 Triangle Plate G10 C26 2 x G10 5/16 x 3 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 2 x G1 5/16 x 1-1/2 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 28

29 Step 13: Access Ladder Assembly Fig B28 A15 A15 A15 A15 A: Insert 4 (A15) 1-1/8 x 18-5/8 Dowels into both (B27) Left Access and (B28) Right Access as shown in fig B27 B: Make sure shoulder of dowel is against each access rail before pre-drilling pilot holes. Drill 1/8 pilot holes through the rails and into the dowels to prevent splitting. (fig 13.2) Make sure shoulder is against Post before drilling pilot holes A15 Fig S3 Fig B28 B27 C: Attach (A15) 1-1/8 x 18-5/8 Dowels to both (B27) Left Access and (B28) Right Access with 2 (S3) #8 x 2-1/2 Wood Screws per dowel. (fig. 13.3) 2-1/2 S3 Fig S3 D: Measure 2-1/2 from the edge of the angle on each (B27) Left Access and (B28) Right Access and attach (B15) Ladder Bottom to both access rails with 4 (S3) #8 x 2-1/2 Wood Screws. (fig. 13.4) B15 1 x B27 Left Access 2 x 4 x 62-7/8 1 x B28 Right Access 2 x 4 x 62-7/8 4 x A15 Tennon Dowel 1-1/8 x 18-5/8 1 x B15 Ladder Bottom 5/4 x 4 x x S3 #8 x 2-1/2 Wood Screw 29

30 Step 14: Post Assembly A: Place 1 () Post beside 1 (C14) Lower Post making sure the 3 holes in () Post are at the top of the boards and facing the front as shown in fig B: To align holes properly, insert a bolt through the bottom holes of () Post and (C14) Lower Post as shown in fig Once boards are aligned properly, attach together with 7 (S3) #8 x 2-1/2 Wood Screws and then remove the bolt. (fig. 14.1) C: Repeat these steps 3 more times to create 4 Post Assemblies in total. Fig Notice 3 holes at top. S3 S3 C14 S3 C14 S3 C14 C14 C14 Fig Note: Use a 5/16 bolt to align the holes prior to fastening screws. 4 x Post 2 x 4 x 92 1/2 4 x C14 Lower Post 2 x 4 x x S3 #8 x 2-1/2 Wood Screw 30

31 Step 15: Swing Wall Assembly Part 1 A: Attach (B18) Ground SW Side to 2 Post Assemblies with 4 (H4) 1/4 x 4 Hex Bolts (with lock washer, flat washer and t-nut) making sure 1 bolt is installed in each () Post and (C14) Lower Post as shown in fig Keep the bolts loose. B: To the Post Assemblies on () Post attach (C11) SW Floor in the bottom holes with 2 (H5) 1/4 x 4-1/2 Hex Bolts (with lock washer, flat washer and t-nut) and (C10) SW Top using 4 (H5) 1/4 x 4-1/2 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 15.1) Keep the bolts loose. C: Attach 2 (C24) Wall Mounts to (C11) SW Floor and (C10) SW Top using 2 (G5) 5/16 x 4-1/2 Hex Bolts (with lock washer, flat washer and t-nut) per board. (fig. 15.1) Keep the bolts loose. H5 Fig H5 G5 C24 G5 Top H5 H4 H4 C14 Notice hole positioning B18 C14 C11 H5 Notice holes are at top of boards C10 1 x B18 Ground SW Side 1 x 5 x 77-1/2 1 x C10 SW Top 5/4 x 6 x 41-1/2 1 x C11 SW Floor 5/4 x 6 x 41-1/2 2 x C24 Wall Mount 2 x 4 x 38 4 x H4 1/4 x 4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 6 x H5 1/4 x 4-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x G5 5/16 x 4-1/2 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 31

32 Step 15: Swing Wall Assembly Part 2 Note: Pre-drill all holes using a 1/8 drill bit before installing the lag screws. D: Make sure the assembly is square and then attach (C11) SW Floor to both () Posts in the top holes using 2 (LS3) 1/4 x 3 Lag Screws (with flat washer). (fig. 15.2) E: Attach 1 (B14) Lower Diagonal to each end of (B18) Ground SW Side using 1 (H2) 1/4 x 2 Hex Bolt (with lock washer, flat washer and t-nut) per diagonal and to the Post Assembly using 1 (LS3) 1/4 x 3 Lag Screw (with flat washer) per diagonal. (fig. 15.2) F: Attach 1 (C9) Gusset to each (C14) Lower Post and to bottom of (C11) SW Floor with 2 (LS3) 1/4 x 3 Lag Screws (with flat washer) per gusset. (fig. 15.2) G: Tighten all the bolts in the Swing Wall Assembly except for the bolts in the (C24) Wall Mounts. Fig H2 LS3 C9 LS3 C24 B14 LS3 LS3 C14 LS3 C11 B18 LS3 C9 H2 B14 2 x C9 Gusset 5/4 x 4 x 18-1/2 2 x B14 Lower Diagonal 2 x 3 x 37 2 x H2 1/4 x 2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 8 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 32

33 Step 16: Slide Wall Assembly A: Attach (B17) Ground SL Side to the remaining 2 Post Assemblies with 4 (H4) 1/4 x 4 Hex Bolts (with lock washer, flat washer and t-nut) making sure 1 bolt is installed in each () Post and (C14) Lower Post as shown in fig Keep bolts loose. B: Attach (C12) SL Floor to each () Post of the Post Assemblies with 2 (H6) 1/4 x 4-3/4 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 16.1) Keep bolts loose. C: Make sure assembly is square and then tighten all bolts. H6 Fig Notice holes are facing upwards H4 H6 C14 C12 H4 C14 B17 1 x C12 SL Floor 2 x 4 x 41-1/2 1 x B17 Ground SL Side 1 x 5 x 41-1/2 4 x H4 1/4 x 4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 2 x H6 1/4 x 4-3/4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 33

34 Step 17: Front and Back Frame Assembly Keep all bolts in this step loose until a later step. A: Attach 1 (B20) Floor Front Back to the inside of each Post Assembly on both the Swing Wall and Slide Wall Sides using 1 (H11) 1/4 x 2-3/4 Hex Bolt (with lock washer, flat washer and t-nut) per corner. Bolts are installed from the inside of the fort. Notice that the holes on (B20) are towards the bottom of the boards and closer to the Swing Wall Side. (fig & 17.2) B: Attach 1 (B16) Ground Front back to the outside of each Post Assembly on both the Swing Wall and Slide Wall Sides using 2 (H13) 1/4 x 3-1/2 Hex Bolts (with lock washer, flat washer and t-nut) per corner. Notice that the holes on (B16) are closer to the Slide Wall Side. (fig & 17.3) Fig Swing Wall Side H11 Fig H11 Front B20 Slide Wall Side B20 Notice hole orientation H11 B20 Fig Post assembly H13 B16 Notice hole orientation H13 H13 B16 Back H13 B16 H13 2 x B20 Floor Front Back 2 x 4 x 77-7/8 2 x B16 Ground Front and Back 1 x 5 x 77 4 x H11 1/4 x 2-3/4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 8 x H13 1/4 x 3-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 34

35 Step 18: Attach Mid Posts A: On the front of the assembly measure 39-3/4 from the inside of a Post Assembly on the Slide Wall side (fig. 16.2) and attach 1 (C15) Mid Post to the (B20) Floor Front Back with 1 (H11) 1/4 x 2-3/4 Hex Bolt (with lock washer, flat washer and t-nut). Bolts installed from inside of fort. (fig & 18.3). B: Reconfirm that the distance from the inside of the Post Assembly to (C15) Mid Post is 39-3/4 and then attach to (B16) Ground Front Back with 2 () #8 x 1-1/2 Wood Screws. (fig. 18.1, 18.2 & 18.4) C: Repeat Steps A & B for the back of the the assembly, square and then tighten all bolts from Steps 17 and 18. Fig Fig Post assembly C15 Front B20 C15 Swing Wall Side Slide Wall Side B20 H11 B /4" B16 Fig Back B16 Fig B20 H11 Slide Wall Side C15 B16 C15 2 x C15 Mid Post 2 x 3 x 92-1/2 2 x H11 1/4 x 2-3/4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x #8 x 1-1/2 Wood Screw 35

36 Step 19: Floor Frame Assembly A: From the inside of the Assembly measure 2 down from the top of (C11) SW Floor and then attach (B19) Floor Joist with 2 (S4) #8 x 3 Wood Screws. (fig & 19.3) B: Attach the other side of (B19) Floor Joist flush to the top of (C12) SL Floor with 2 (S4) #8 x 3 Wood Screws. (fig & 19.4) C: Attach (A32) CE Gap Board to each (B20) Floor Front Back and to (B19) Floor Joist on the the Swing Wall Side using 5 () #8 x 1-1/2 Wood Screws. (fig. 19.4) D: Attach 1 (B2) CE Gap Board to each (B20) Floor Front Back, (C12) SL Floor and (B19) Floor Joist using 5 () #8 x 1-1/2 Wood Screws. The (B2) CE Gap Board should be flush to the edge of (C12) SL Floor. (fig. 19.4) Fig Fig /2" 2 C11 B19 S4 C12 Tight to end Fig Swing Wall Side A32 B19 B20 Fig C11 B19 B20 B2 S4 C11 Flush to end C12 1 x A32 CE Gap Board 1 x 6 x 38-3/4 1 x B19 Floor Joist 5/4 x 4 x 78 1 x CE Gap Board 1 x 4 x 38-3/4 B2 4 x S4 #8 x 3 Wood Screw 10 x #8 x 1-1/2 Wood Screw 36

37 Step 20: Attach Floor Boards A: In between both (B2) CE Gap Board and (A32) CE Gap Board place 20 (B2) CE Gap Boards making sure they are evenly spaced. Attach to (B19) Floor Joist and both (B20) Floor Front Back using 5 () #8 x 1-1/2 Wood Screws per board. (fig. 20.1) B2 x 20 Fig C1 x 100 B2 20 x B2 CE Gap Board 1 x 4 x 38-3/4 100 x #8 x 1-1/2 Wood Screw 37

38 Step 21: Top Frame Assembly A: From outside the fort attach a 1/4 t-nut to each () Post on the Slide Wall side as shown in fig Note that the t-nuts do not get installed in the posts on the Swing Wall side. B: Attach 1 (C18) Top Back Front to each () Post on the front of the assembly with 2 (H3) 1/4 x 2-1/2 Hex Bolts (with lock washer, flat washer and t-nut) per side. Repeat for the back side of the assembly. (fig and 21.2) C: On the inside of the assembly place 1 (B23) Mid Wall Roof Support on each (C15) Mid Post and attach (C18) Top Back Front, (C15) Mid Post and (B23) Mid Wall Roof Support together using 2 (H12) 1/4 x 3 Hex Bolts (with lock washer, flat washer and t-nut) per side as shown in fig and The bolts are installed from the outside of the assembly. D: Place 1 (C16) Mid Roof Block with bevelled edge facing up on top of each (C15) Mid Post and attach to (B23) Mid Wall Roof Support with 2 () #8 x 1-1/2 Wood Screws per side as shown in fig and The screws are installed from the inside of the assembly. H3 Note: Bevelled edge to the top Fig H3 H12 C18 C15 Fig Slide Wall Side B23 C16 Fig C18 H3 H12 1/4 t-nut 2 x C18 Top Back Front 5/4 x 6 x 77-1/2 2 x B23 Mid Wall Roof Support 1 x 3 x 10-7/8 2 x C16 Mid Roof Block 2 x 3 x 5-3/8 4 x #8 x 1-1/2 Wood Screw 2 x 1/4 t-nut 8 x H3 1/4 x 2-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 4 x H12 1/4 x 3 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 38

39 Step 22: Attach SL Roof Support A: On the Slide Wall side attach 1 (C20) SL Roof Support to each () Post with 7 () #8 x 1-1/2 Wood Screws per board. The (C20) SL Roof Support should be tight against the gap boards and flush to the outside edge of () Posts. If the screw catches the previously installed t-nut, angle the screw down slightly. (fig. 22.1) B: On top of each () Post place 1 (C17) Roof Block, with bevelled edge facing up, and then attach to each (C20) SL Roof Support using 2 () #8 x 1-1/2 Wood Screws per block. (fig. 22.1) Fig Note: Bevelled edge to the top Note: Bevelled edge to the top C20 C17 C17 Angle this screw down if it catches the previously installed t-nut Note bolt hole positioned to the top of the board (on both boards) Angle screw down if it catches the previously installed t-nut x 9 x 9 C20 Slide Wall Side 2 x C20 SL Roof Support 1 x 4 x 39-7/8 2 x C17 Roof Block 2 x 4 x 5-3/8 18 x #8 x 1-1/2 Wood Screw 39

40 Step 23: Attach Floor Gap A: On the Slide Wall Side in between (C15) Mid Post and () Post, both front and back side, attach 1 (C21) Floor Gap to each (B20) Floor Front Back with 4 (S3) #8 x 2-1/2: Wood Screws per board. (fig. 23.1). Make sure both (C21) Floor Gaps are flush to the top of the floor boards. (fig. 23.2) Fig C15 C21 C15 Flush to Floor Boards C21 S3 S3 B20 S3 Flush to Floor Boards Slide Side Wall Fig Flush to Floor Boards Floor Boards C21 B20 2 x C21 Floor Gap 2 x 3 x 39-5/8 8 x S3 #8 x 2-1/2 Wood Screw 40

41 Step 24: Window Wall Assembly C18 These directions are for both the front and back of the assembly. B3 Fig B3 A: On the Slide Wall side on both () Posts attach 1 (B3) Wall Trim per post, tight to the bottom of (C18) Top Back Front and flush to the outside edge of () Post with 4 () #8 x 1-1/2 Wood Screws per board. (fig. 24.1) Slide Wall Side C15 C15 Fig B: Flush to the bottom and tight to (B3) Wall Trim attach 1 (B9) Siding to () Post with 1 (S0) #8 x 7/8 Truss Screw. Make sure the board is level and then attach the other side to (C15) Mid Post with 1 (S0) #8 x 7/8 Truss Screw. (fig. 24.2) B9 C: Attach 5 more (B9) Siding directly above the first and attach to () Post and (C15) Mid Post with 2 (S0) #8 x 7/8 Truss Screws per board. (fig. 24.2) C18 S0 B3 B3 C15 S0 12 per side B3 B9 Fig D: On each (C15) Mid Post attach 1 (B3) Wall Trim tight to the bottom of (C18) Top Back Front and tight against the (B9) Siding with 4 () #8 x 1-1/2 Wood Screws per board. (fig. 24.3) 4 x B3 Wall Trim 1 x 2 x 31-7/8 12 x B9 Siding 3/8 x 3-1/2 x 42-5/8 16 x #8 x 1-1/2 Wood Screw 24 x S0 #8 x 7/8 Screw 41

42 Step 25: Attach Window Mesh and Window Sill These directions are for both the front and back of the assembly. A: From the inside of the assembly, place 1 Window Mesh against (C18) Top Back Front making sure it covers the opening between (C18) Top Back Front and (B9) Siding. Attach using 6 (S5) #8 x 1/2 Pan Screws (with #8 flat washer). One screw should be 2 from () Post and one screw 2 from (C15) Mid Post, the rest of the screws should be 8 apart. (fig. 25.1) 2" 8" 8" 8" 8" 2" C18 C15 S5 Fig Make sure Window Mesh is centred in opening so there is an overhang on each side. 12 x S5 #8 x 1/2 Pan Screws (#8 flat washers) Other Parts 2 x Window Mesh 42

43 Step 25: Attach Window Mesh and Window Sill cont. These directions are for both the front and back of the assembly. B: Loosen bolts in (C18) Top Front Back, tuck in the Window Mesh and then retighten bolts. (fig. 25.2) C: On the outside of the assembly, tight to the top of (B9) Siding, attach 1 (C19) Window Sill to () Post and (C15) Mid Post with 4 () #8 x 1-1/2 Wood Screws. Make sure the mesh is taut. (fig. 25.2) D: From the outside of the assembly attach Window Mesh to () Post and (C15) Mid Post using 2 (S5) #8 x 1/2 Pan Screw (with #8 flat washer) per post. The top screws should be 2 from the bottom of (C18) Top Back Front and the bottom screws should be 2 from the top of (C19) Window Sill. (fig. 25.2) E: Attach the bottoms of Window Mesh to each (C19) Window Sill from the inside of the assembly with 3 (S5) #8 x 1/2 Pan Screws (with #8 flat washer) per board. The screws should measure 6 from both the (C15) Mid Post and () Post. The middle screw should be in the centre. Make sure the mesh is taut. (fig. 25.2) Fig C15 S5 6" 6" C19 C18 2 C15 2 S5 C19 B9 2 x C19 Window Sill 1 x 4 x 42-5/8 8 x #8 x 1-1/2 Wood Screws 14 x S5 #8 x 1/2 Pan Screws (#8 flat washers) 43

44 Step 26: Attach Window Braces and Divider These directions are for both the front and back of the assembly. A: Tight to the top of (C18) Top Back Front, attach 1 (C19) Window Sill, 1-3/8 from outside edge of (C17) Roof Block, to (C16) Mid Roof Block and (C17) Roof Block using 4 () #8 x 1-1/2 Wood Screws. Make sure the screws do not protrude through the backs of the boards. (fig. 26.1) B: On the inside of the assembly centre 2 (B22) Window Braces and then attach to each (C19) Window Sill from the outside of the assembly using 2 () #8 x 1-1/2 Wood Screws per brace. Make sure the (B22) Window Braces are centred on the pilot holes before attaching. (fig. 26.1) Note: Centre B22 s on pilot holes prior to attaching C16 C16 Fig x 8 B22 C16 C18 C19 C19 B22 C17 1-3/8 C18 C17 C19 2 x C19 Window Sill 1 x 4 x 42-5/8 4 x B22 Window Brace 2 x 2 x x #8 x 1-1/2 Wood Screw 44

45 Step 26: Attch Window Braces and Divider cont. These directions are for both the front and back of the assembly. C: From the outside of the assembly, attach (B9) Siding to each (B22) Window Brace and to (C21) Floor Gap with 2 (S0) #8 x 7/8 Truss Screws per siding. (fig. 26.2) D: Place 2 (B5) Window Dividers, in the opening between (C18) Top Back Front and (C19) Window Sill and attach with 2 () #8 x 1-1/2 Wood Screws per divider. Make sure the angled tip of (B5) Window Dividers points to the centre of the opening. (fig. 26.2) B5 C18 Fig x 4 per side B22 C19 B9 C21 S0 x 12 per side 4 x B5 Window Divider 1 x 2 x 10-3/4 8 x #8 x 1-1/2 Wood Screw 24 x S0 #8 x 7/8 Truss Screw 45

46 Step 27: Attach Pickets A: Between both () Posts on the Swing Wall side evenly space and attach 7 (B24) Pickets, with bevelled edges to the top and facing out, to (C10) SW Top and (C11) SW Floor with 2 (S15) #8 x 1-3/4 Wood Screws per board. All boards are to be spaced 2-5/8, not to exceed 2-7/8 and tight against (C1) CE Gap Board. (fig. 27.1) Fig C24 S15 x 7 Note: Gaps between boards not to exceed 2-7/8 C10 Note: Bevelled edges towards top and facing out B24 x 7 Swing Wall Side C11 C1 S15 x 7 7 x B24 Pickets 5/4 x 3 x x S15 #8 x 1-3/4 Wood Screw 46

47 Step 28: Attach Roof Side A: To each (C17) Roof Block on the Slide Wall side attach 1 (A12) Roof Side with 2 (H6) 1/4 x 4-3/4 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 28.1) Fig C17 A12 H6 C17 H6 Slide Wall Side 1 x A12 Roof Side 2 x 6 x 49-1/2 2 x H6 1/4 x 4-3/4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 47

48 Step 29: Roof Frame Assembly A: Connect 2 (B25) Roof Supports together at the peak using 1 (S4) #8 x 3 Wood Screw. Repeat this to create 2 Roof Support Assemblies. Make sure the supports are tight to each other. (fig. 29.1) B: Connect 2 (B26) Roof Joists together at the peak using 1 (S4) #8 x 3 Wood Screw. Make sure the joists are tight to each other (fig. 29.1) C: Place each Roof Support Assembly so the side with the ledge faces in. The Roof Joist Assembly should be in the middle. (fig. 29.1) S4 Fig B25 S4 B26 S4 B25 D: At the peak attach 1 (C4) Cedar Roofing per side to both Roof Support Assemblies and the Roof Joist Assembly using 3 (S0) #8 x 7/8 Truss Screws per roofing. (fig. 29.2) One (C4) Cedar Roofing should overlap the other. (fig. 29.3) E: At the bottom of the the Support and Joist Assemblies pre-drill 1 above the existing holes in (C4) Cedar Roofing and then attach to each side with 3 (S0) #8 x 7/8 Truss Screws per roofing. (fig. 29.2) The bottom of (C4) Cedar Roofing should be flush to the bottom of each (B25) Roof Support. (fig. 29.4) B25 Overlaps Fig Fig B25 S0 x 3 per side 1 C4 B26 Fig " B26 B25 Flush S0 x 3 per side Pre-drill pilot hole 1 above exising holes in each bottom board 4 x B25 Roof Support 2 x 3 x 40 2 x B26 Roof Joist 2 x 2 x 38-3/4 4 x C4 Cedar Roofing 3/8 x 3-1/2 x 47-1/2 12 x S0 #8 x 7/8 Truss Screw 3 x S4 #8 x 3 Wood Screw 48

49 Step 30: Attach Roof End & Roofing A: Attach 10 more (C4) Cedar Roofings per side to both Roof Support Assemblies and Roof Joist Assembly with 3 (S0) #8 x 7/8 Truss Screws per (C4) Cedar Roofing. Be sure that one (C4) Cedar Roofing overlaps the other, leaving no gaps. (fig and 30.2) S0 x 30 per side Fig Fig C4 x 10 per side Shingles overlap B: To 1 Roof Support Assembly attach 1 (C23) Roof End tight to each (B25) Roof Support with 1 (S3) #8 x 2-1/2 Wood Screw in the outside hole and 1 (S4) #8 x 3 Wood Screw in the inside hole. (C23) Roof Ends should be flush to the bottom of each (B25) Roof Support. (fig. 30.3) Fig B25 C23 S3 S4 S4 S3 20 x C4 Cedar Roofing 3/8 x 3-1/2 x 47-1/2 2 x C23 Roof End 2 x 6 x x S0 #8 x 7/8 Truss Screw 2 x S3 #8 x 2-1/2 Wood Screw 2 x S4 #8 x 3 Wood Screw 49

50 Step 31: Attach Roof to Fort A: With at least 2 helpers lift roof onto fort at Slide Wall side of the fort. The Roof Support Assembly without the (C23) Roof Ends should rest flush to the bottom of (A12) Roof Side. The other Roof Support Assembly should be on the outside of the (C15) Mid Posts. (fig.31.1 and 31.3) B: Attach Roof to (A12) Roof Side with 1 (S4) #8 x 3 Wood Screw and 1 (S3) #8 x 2-1/2 Wood Screw on each end of the (A12) Roof Side. (fig and 31.2) C: Attach Roof to both (C16) Mid Roof Blocks with 1 (H4) 1/4 x 4 Hex Bolt (with lock washer, flat washer and t-nut) per support. (fig. 31.3) Fig Fig A12 S4 S3 Slide Wall Side C23 H4 C16 B23 C15 Fig H4 C23 2 x S3 #8 x 2-1/2 Wood Screw 2 x S4 #8 x 3 Wood Screw 2 x H4 1/4 x 4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 50

51 Step 32: Attach Gable Boards and Tarp Part 1 A: From the inside of the Roof Assembly, on the Mid Post side, attach (C6) Gable Block B to both (B25) Roof Supports with 4 () #8 x 1-1/2 Wood Screws. This board should fit as tight to the peak as possible. (fig and 32.2) B: Tight to the bottom of (C6) Gable Block B attach (A33) Gable Block A to both (B25) Roof Supports with 4 () #8 x 1-1/2 Wood Screws. (fig. 32.2) Fig Inside fort view C6 Fig A33 B25 1 x A33 Gable Block A 1 x 6 x 24 1 x C6 Gable Block B 1 x 6 x 13-1/2 8 x #8 x 1-1/2 Wood Screw 51

52 Step 32: Attach Gable Boards and Tarp Part 2 C: With the assistance from a helper, from the inside of the Roof Assembly attach (B6) Centre Gable Board to the peak of the Roof Support Assembly; centre on (A2) Sunburst and (A12) Roof Side with 3 () #8 x 1-1/2 Wood Screws. Make sure (A2) Sunburst is centred lengthwise on (A12) Roof Side. (fig and 32.4) D: Tight to the sides of (B6) Centre Gable Board and tight to the top of (A12) Roof Side attach 2 (B7) Gable Board A to (A2) Sunburst and each (B25) Roof Support with 2 () #8 x 1-1/2 Wood Screws per board. (fig. 32.4) E: Directly above the (B7) Gable Board A and tight to the sides of (B6) Centre Gable Board, attach 2 (B8) Gable Board B to (A2) Sunburst and each (B25) Roof Supports with 2 () #8 x 1-1/2 Wood Screws per board. (fig. 32.4) F: From the inside of the assembly attach the Tarp to each (B25) Roof Support and to (A12) Roof Side with 11 (S5) #8 x 1/2 Pan Screws (with #8 flat washer). Loosen the bolts in (A12) Roof Side and tuck the tarp in between (A12) Roof Side and () Posts, then re-tighten the bolts. Make sure the tarp is taut before fastening. (fig. 32.5) DO NOT overtighten screws. Check to make sure tips of screws do not protrude through the Fig other side of wood. If there is any protrusion, back screw out so none exist. Fig B6 B8 B8 B7 B7 B25 B25 B25 Inside fort view x 6 A2 A12 B25 S5 x 11 Fig A12 Inside fort view 1 x B6 Centre Gable Board 1 x 2 x 23 2 x B7 Gable Board A 1 x 2 x 17 2 x B8 Gable Board B 1 x 6 x 14 1 x A2 Sunburst 5/4 x 5 x x S5 #8 x 1/2 Pan Screw (#8 flat washer) 11 x #8 x 1-1/2 Wood Screw 52 Other Parts 1 x Tarp

53 Step 33: Mid Wall Assembly A: Attach 1 (C22) Wall Brace flush to edge of each (C15) Mid Post with 2 (S4) #8 x 3 Wood Screws. (fig and 33.2) B: Attach 1 (A1) Mid Wall Board to each (C22) Wall Brace, leaving a 5/8 gap between (A1) Mid Wall Board and (C15) Mid Post; to each (C23) Roof End and to each (B25) Roof Support using 5 () #8 x 1-1/2 Wood Screws per board. (fig. 33.3) Fig C15 C15 C22 S4 Fig C22 S4 B25 B25 C23 A1 C15 A1 C23 C22 Cedar Roofing removed for clarity 5/8 gap Fig Inside fort view x 4 2 x C22 Wall Brace 2 x 4 x 7-3/8 2 x A1 Mid Wall Board 1 x 6 x 48-1/2 10 x #8 x 1-1/2 Wood Screw 4 x S4 #8 x 3 Wood Screw 53

54 Step 34: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE ON LEVEL GROUND A: Drive 2 (A14) Ground Stakes 10-1/2 into the ground, at each (B14) Lower Diagonal as shown in fig Attach using 2 (S3) #8 x 2-1/2 Wood Screws per ground stake. (fig. 34.2) Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2 into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig B14 Fig B14 A14 A14 S3 10-1/2 In Ground 2 x A14 Ground Stakes 1-1/4 x 1-1/2 x 14 4 x S3 #8 x 2-1/2 Wood Screw 54

55 Step 35: Attach Swing Assembly to Fort A: Attach Swing Assembly from Step 12 to both (C24) Wall Mount with 1 (G1) 5/16 x 1-1/2 Hex Bolt (with lock washer, flat washer and t-nut) and 1 (G10) 5/16 x 3 Hex Bolt (with lock washer, flat washer and t-nut) per board as shown in fig B: Drive 1 (A14) Ground Stake 10-1/2 into the ground at each (C26) End Post on the inside of the assembly and attach with 2 (S3) #8 x 2-1/2 Wood Screws per ground stake. (fig and 35.3) Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2 into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig Fig C24 G10 C26 T-Nut T-Nut C24 Flat Washer Lock Washer G10 Fig Flat Washer Lock Washer C26 G1 10-1/2 In Ground S3 T-Nut A14 2 x A14 Ground Stakes 1-1/4 x 1-1/2 x 14 4 x S3 #8 x 2-1/2 Wood Screw 2 x G1 5/16 x 1-1/2 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 2 x G10 5/16 x 3 Hex Bolt (5/16 lock washer, 5/16 flat washer, 5/16 t-nut) 55

56 Step 36: Attach Wiggle Wall to Fort Pre-drill all pilot holes using a 1/8 drill bit before installing the lag screws. A: Place Wiggle Wall Assembly from Step 6 against fort on the Swing Wall side between () Post and (C15) Mid Post making sure it is flush to the top of the floor boards. (fig and 36.2) B: Using the existing holes in (B20) Floor Front Back attach 2 WW Mount Straps to the (B20) Floor Front Back and into (B29) Wiggle Joist with 1 (L) 1/4 x 2-1/2 Lag Screw (with flat washer) per strap in the second holes as shown in fig C: Attach WW Mount Strap to each (B29) Wiggle Joist with 1 (LS1) 1/4 x 1-1/2 Lag Screw (with flat washer) in the third hole per strap. (fig. 36.3) D: Attach each WW Mount Strap to (B20) Floor Front Back with 1 (S6) #12 x 1 Pan Screw in the top holes and to (B29) Wiggle Joists with 1 (S7) #12 x 2 Pan Screw in the bottom hole. (fig. 36.3) Use this hole WW Mount Strap Fig B20 Use this hole Fig L B29 B29 Under deck view S6 Fig S6 LS1 LS1 S7 S7 B29 Under deck view B29 2 x S7 #12 x 2 Pan Screw 2 x S6 #12 x 1 Pan Screw Other Parts 2 x WW Mount Strap 2 x LS1 1/4 x 1-1/2 Lag Screw (with 1/4 flat washer) 2 x L 1/4 x 2-1/2 Lag Screw (with 1/4 flat washer) 56

57 Step 37: Attach Access Ladder to Fort Part 1 A: Place Access Ladder from Step 13 on fort at Swing Wall side on opposite side from Wiggle Wall as shown in fig and then attach to (B20) Floor Front Back with 1 (H4) 1/4 x 4 Hex bolt (with lock washer, flat washer and t-nut) per rail. (fig and 37.3) B: Attach Hand Grip to () Post, 5-1/2 from floor to bottom of handle using 2 (LS1) 1/4 x 1-1/2 Lag Screws (with flat washer). (fig. 37.2) Fig Fig LS1 Hand Grip B20 5-1/2 LS1 H4 B28 B27 B28 B20 Fig H4 2 x H4 1/4 x 4 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) Other Parts 1 x Hand Grip 2 x LS1 1/4 x 1-1/2 Lag Screw (1/4 flat washer) 57

58 Step 37: Attach Access Ladder to Fort Part 2 C: Drive 2 (A14) Ground Stakes 10-1/2 into the ground at (B27) Left Access and (B29) Wiggle Joist on the outside of the assembly and attach with 2 (S3) #8 x 2-1/2 Wood Screws per ground stake. (fig and 37.5) Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2 into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig Fig B27 S3 A /2 In Ground 2 x A14 Ground Stakes 1-1/4 x 1-1/2 x 14 4 x S3 #8 x 2-1/2 Wood Screw 58

59 Step 38: Attach SL Floor Pre-drill all pilot holes using a 1/8 drill bit before installing the lag screws. A: On the Slide Wall side, tight to the bottom of (C12) SL Floor) attach another (C12) SL Floor to each () Post with 2 (LS3) 1/4 x 3 Lag Screw (with flat washer). (fig. 38.1) Fig Slide Wall Side Tight against top to bottom SL Floor LS3 C12 LS3 1 x C12 SL Floor 2 x 4 x 41-1/2 2 x LS3 1/4 x 3 Lag Screw (1/4 flat washer) 59

60 FOR CUSTOMERS WHO DID NOT PURCHASE TNRII SLIDE OR DOUBLE WALL SLIDE BUT HAVE THE SPIRAL WAVE SLIDE DO NOT BUILD CROWSNEST GO DIRECTLY TO STEP 43 (PAGE 68) A SLIDE MUST BE PURCHASED WITH THIS UNIT

61 Step 39: Crowsnest Floor and Wall Assembly A: Attach 4 (A18) Crowsnest Joists to (A9) Crowsnest Front and (A10) Crowsnest Back using 4 (S4) #8 x 3 Wood Screws per joist as shown in fig Make sure the two outside Joists are flush to end of A10 and A9. The remaining two Joist should be over pilot holes, making sure they measure 12-3/8 from the 2 outside joists, as shown in fig B: Attach 1 (A21) Crowsnest SL Top to 2 (A24) Crowsnest Uprights using 2 (H3) 1/4 x 2-1/2 Hex Bolts (with lock washer, flat washer and t-nut), making sure the notched ends are facing out and at the bottom (fig. 39.2). Leave 1 overhang on each end of the crowsnest SL Top (A21). (fig. 39.3) C: Attach 1 (A25) Crowsnest Short to (A21) Crowsnest SL Top between each (A24) Crownest Upright using 6 (S15) #8 x 1-3/4 Wood Screws as shown in fig Fig /8" To outside A /8" To outside A18 A18 A9 A18 A18 Use inner holes S4 x 8 per side Fig S15 A21 H3 S15 A25 S15 H3 1 both sides A24 A24 Fig Notice notch out A21 A24 4 x Crowsnest Joist 2 x 4 x 14-1/4 A18 1 x A9 Crowsnest Front 2 x 4 x 34-1/4 1 x A10 Crowsnest Back 5/4 x 4 x 34-1/4 2 x A24 Crowsnest Upright 5/4 x 4 x 33-5/8 1 x A21 Crowsnest SL Top 2 x 3 x 34-1/4 1 x A25 Crowsnest Short 5/4 x 3 x 25-1/ x H3 1/4 x 2-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) S15 6 x #8 x 1-3/4 Wood Screw 16 x S4 #8 x 3 Wood Screw

62 Step 40: Crowsnest Frame Assembly Part 1 A: Attach 1 (A28) Crowsnest Spacer to each (C20) SL Roof Support on the Slide Wall side with (5) () #8 x 1-1/2 Wood Screws per board. Make sure the bolt hole in (A28) Crowsnest Spacer is at the top of each board. (fig and 40.2) B: Attach 1 (A20) Crowsnest Side to each (A28) Crowsnest Spacer with 1 (H13) 1/4 x 3-1/2 Hex Bolt (with lock washer and flat washer) per board. The t-nuts were previously installed in Step 21(A). (fig and 40.2) Fig T-nut previously installed A12 A20 A20 A28 A28 C20 x 5 x 5 Fig T-nut previously installed A12 H13 C20 A28 A20 2 x A20 Crowsnest Side 5/4 x 3 x 18 2 x A28 Crowsnest Spacer 1 x 4 x 33-9/16 10 x #8 x 1-1/2 Wood Screw 2 x H13 1/4 x 3-1/2 Hex Bolt (1/4 lock washer from Step 38(A), 1/4 flat washer, 1/4 t-nut previously installed) 61

63 Step 40: Crowsnest Frame Assembly Part 2 C: Attach 1 (A19) Crowsnest Bottom Side flush to the back edge of each (A28) Crowsnest Spacer with 3 (S4) #8 x 3 Wood Screws per side. Make sure (A19) Crowsnest Bottom Sides are tight to the top of (B2) CE Gap Board. Holes are orientated to the bottom of the board. Make sure both (A19) Crowsnest Bottoms are square to each post. (fig. 40.3) Fig A28 A28 S4 Holes should be orientated down A19 B2 Holes should be orientated down A19 2 x A19 Crowsnest Bottom Side 5/4 x 6 x 18 6 x S4 #8 x 3 Wood Screw 62

64 Step 41: Attach Crowsnest Assemblies A: Attach Crowsnest Floor Assembly to each (A19) Crowsnest Bottom Side with 3 (S15) #8 x 1-3/4 Wood Screws per board. The bottom of the assembly should be flush to each (A19) Crowsnest Bottom Side. (A9) Crowsnest Front is to face out and (A10) Crowsnest Back is to face towards the fort. (fig. 41.1) B: Attach the bottom of each (A24) Crowsnest Upright to (A9) Crowsnest Front with 2 (H3) 1/4 x 2-1/2 Hex Bolts (with lock washer, flat washer and t-nut). (fig. 41.1) C: Attach (A20) Crowsnest Side to each end of (A21) Crowsnest SL Top with 2 (S3) #8 x 2-1/2 Wood Screws per side. (fig. 41.2) Fig A24 A24 S15 A19 H3 A20 Fig A9 A10 S3 A21 H3 A19 Flush both sides S15 A20 S3 4 x #8 x 2-1/2 Wood Screw S3 2 x H3 1/4 x 2-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut) 6 x S15 #8 x 1-3/4 Wood Screw 63

65 Step 42: Crowsnest Floor & Wall Assemblies Part 1 A: Lay down (A29) Crowsnest Gap flush to the front of (A9) Crowsnest Front followed by 2 (A17) Crowsnest Floors and 1 (A16) Crowsnest Floor. Make sure boards are tight together and tight to the sides of each (A19) Crowsnest Bottom Side. (fig. 42.1) B: Attach the floor and gap boards to each (A18) Crowsnest Joist using 6 () #8 x 1-1/2 Wood Screws per board. (fig. 42.1) C: Attach 1 (A23) Crowsnest Wall to each (A19) Crowsnest Bottom Side and each (A20) Crowsnest Side with 3 (S15) #8 x 1-3/4 Wood Screws per board as shown in fig Make sure (A23) Crowsnest Wall is tight to (A21) Crowsnest SL Top and flush to the end of (A19) Crowsnest Bottom Side. You may need to loosen bolts in (A9) Crowsnest Front and (A21) Crowsnest SL Top to make boards fit. Remember to re-tighten bolts. A23 Fig Fig A17 A19 A21 A20 A9 x 24 S15 x 3 per side A29 A16 Flush A19 A19 Flush to edge of A29 A9 1 x A29 Crowsnest Gap 1 x 5 x 34-1/4 2 x A17 Crowsnest Floor 1 x 5 x 34-1/4 1 x A16 Crowsnest Floor 1 x 4 x 34-1/4 2 x A23 Crowsnest Wall 5/4 x 6 x 30-1/4 24 x #8 x 1-1/2 Wood Screw 6 x S15 #8 x 1-3/4 Wood Screw 64

66 Step 42: Crowsnest Floor & Wall Assemblies Part 2 D: Attach 1 (A27) Crowsnest Face to each side of the Crowsnest Assembly with 3 (S3) #8 x 2-1/2 Wood Screws per board as shown in fig Screws are attached from the side of (A23) Crowsnest Wall. E: Attach both (A24) Crowsnest Uprights to the (A27) Crowsnest Face from the inside of the fort using 3 (S15) #8 x 1-3/4 Wood Screws per board as shown in fig F: Measure 2-3/4, not to exceed 3 from edge of () Post and attach 1 (A13) Crowsnest Wall Board to (A20) Crowsnest Side and (A19) Crowsnest Bottom Side with 4 (S15) #8 x 1-3/4 Wood Screws. Repeat for the other side. (fig. 42.5) A23 Fig A24 Fig A24 A27 A23 S3 A27 S15 S15 S3 2-3/4 S15 x 4 Note: Gap 2-3/4 not to exceed 3 S15 x 4 Fig A13 A19 A20 A13 Note: Gap 2-3/4 not to exceed 3 A19 A17 2 x A27 Crowsnest Face 2 x 4 x 27-3/4 2 x A13 Crowsnest Wall Board 5/4 X 4 X 29-11/16 6 x S3 #8 x 2-1/2 Wood Screw 14 x S15 #8 x 1-3/4 Wood Screw 65

67 Step 42: Crowsnest Floor & Wall Assemblies Part 3 G: Attach 1 (A22) Crowsnest Gusset to each of the interior (A18) Crowsnest Joists on the outside of each joist with 1 (S3) #8 x 2-1/2 Wood Screws per gusset as shown in fig H: Attach (A9) Crowsnest Front to each (A22) Crowsnest Gusset with 2 (S4) #8 x 3 Wood Screws per gusset. (fig. 42.7) Fig S3 1 per side A18 A22 Fig A8 A22 A9 S4 2 x A22 Crowsnest Gusset 2 x 6 x 14-3/4 2 x S3 #8 x 2-1/2 Wood Screw 4 x S4 #8 x 3 Wood Screw 66

68 Step 42: Crowsnest Floor & Wall Assemblies Part 4 I: Measure 11-1/4 from the inside edge of (C14) Lower Post and 2 down from top of (C12) SL Floor and attach (C12) SL Floor to 1 (A22) Crowsnest Gusset with 1 (S4) #8 x 3 Wood Screw. Measure 2 down from the first screw and attach with another (S4) #8 x 3 Wood Screw as shown in fig & J: Measure 13 from screws in Step 40(I) and attach (C12) SL Floor to the other (A22) Crowsnest Gusset with 2 (S4) #8 x 3 Wood Screws as shown in fig & C12 Fig " 2" 11-1/4 13 C12 C14 Inside view C14 Fig S4 Outside view 4 x S4 #8 x 3 Wood Screw 67

69 Step 43: Attach Dormer Roof A: On the front side of the fort, pre-drill 2 pilot holes 1 from both sides of (B26) Roof Joist from the inside of the fort on centre of the 5th (C4) Cedar Roofing from the top. (fig. 43.1) B: With a helper attach (C7) Dormer Cleat to the outside of the pre-drilled (C4) Cedar Roofing using 2 (S6) #12 x 1 Pan Screws (with 3/16 flat washer). (fig and 43.2) C: Place the Dormer Assembly from Step 7 over top (C7) Dormer Cleat and then fasten with 2 (S3) #8 x 2-1/2 Wood Screws as shown in fig B26 C4 S6 Pre-drill 1/8 pilot hole Fig Front side Fig S3 C7 S3 Fig x C7 Dormer Cleat 2 x 4 x 10 2 x S3 #8 x 2-1/2 Wood Screw 2 x S6 #12 x 1 Pan Screw (3/16 flat washer) 68

70 Step 44: Attach Flower Box A: In the centre and top of (C19) Window Sill attach the Flower Box using 2 (S5) #8 x 1/2 Pan Screws. (fig. 44.1) Fig C19 S5 2 x S17 #8 x 1/2 Pan Screw Other Parts 1 x Flower Box 69

71 FOR CUSTOMERS WHO PURCHASED THE INFINITY DELUXE LOWER CLUBHOUSE ADD-ON, USE THOSE INSTRUCTIONS STARTING HERE DISREGARD THE REST OF THE INFINITY INSTRUCTIONS. 70

72 Step 45: Cafe Canopy Assembly A: Feed all canopy frames through the pockets of the canopy. (fig. 45.1) B: Place the frames together so the U-Frame is inside, then the Z-Frame (longer frame) and lastly the P-Frame (shorter frame) on the outside and then attach with 1 (S19) #12 x 1/2 Pan Bolt (with #12 lock nut) per side. (fig & 45.3) Z-Frame P-Frame Flat end on top Fig P Z P U-Frame Z U U Canopy removed for clarity Fig S19 x 1 per side Fig C: At the front of the fort, attach 2 Z-Frames to the (C21) Floor Gap with 1 (S6) #12 x 1 Pan Screw per frame. (fig. 45.5) D: From underneath the fort, attach canopy to (C21) Floor Gap with 5 (S5) #8 x 1/2 Pan Screws (with #8 flat washer). (fig. 45.7) E: Attach each P-Frame to () Post and (C15) Mid Post, through the tarp, with 1 (S6) #12 x 1 Pan Screw and 2 (S5) #8 x 1/2 Pan Screw (with #8 flat washer) per side. (fig. 45.6) C21 Fig Fig S6 x 1 per side Z B20 S5 x 2 per side P Canopy removed for clarity Fig C15 S6 x 1 per side S5 Fig B20 P Under canopy view 2 x S19 #12 x 1/2 Pan Bolt (with #12 lock nut) 9 x S5 #8 x 1/2 Pan Screw (with #8 flat washers) 4 x S6 #12 x 1 Pan Screw Other Parts 1 x Canopy 71

73 Step 46: Cafe Wall Assembly Part 1 A: On the () Post below the Cafe Canopy attach 1 (B4) Lower Trim flush to the edge of the post and tight to the top of (B16) Ground Front Back with 3 () #8 x 1-1/2 Wood Screws. (fig. 46.1) B4 Fig B16 Tight to bottom 1 x B4 Lower Trim 1 x 2 x 19-5/8 3 x #8 x 1-1/2 Wood Screw 72

74 Step 46: Cafe Wall Assembly Part 2 B: Starting tight to the top of (B16) Ground Front Back and tight to the side of (B4) Lower Trim attach 1 (B9) Siding to () Post and (C15) Mid Post with 2 (S0) #8 x 7/8 Truss Screws. (fig. 46.2) C: Attach 5 more (B9) Siding to () Post and (C15) Mid Post with 2 (S0) #8 x 7/8 Truss Screws per siding. Make sure the top board overlaps the bottom board. (fig. 46.2) Leave middle holes open C15 B9 B4 S0 x 6 Fig S0 x 6 B16 D: On (C15) Mid Post, tight to the sides of (B9) Siding and tight to the top of (B16) Ground Front Back, attach (B4) Lower Trim with 3 () #8 x 1-1/2 Wood Screws. (fig. 46.3) C15 B9 B4 Fig B16 1 x B4 Lower Trim 1 x 2 x 19-5/8 6 x B9 Siding 3/8 x 3-1/2 x 42-5/8 12 x S0 #8 x 7/8 Truss Screw 3 x #8 x 1-1/2 Wood Screw 73

75 Step 47: Table Top Assembly Part 1 A: Place (B21) Table Support flush to the notched out extension of (A11) Table Top as shown in fig and attach using 5 (S7) #12 x 2 Pan Screws. B: Place Table Top Assembly tight to the top of both (B4) Lower Trims and the top of (B9) Siding and the notches in (A11) are tight against () Post and (C15) Mid Post. Attach Table Top Assembly to each post using 2 (S3) #8 x 2-1/2 Wood Screws per post. (fig. 47.3) Fig S7 Fig Underneath View A11 Longer Notch B21 Flush to edges Shorter Notch A11 Fig C15 S3 S3 B9 B4 B4 1 x B21 Table Support 2 x 2 x 45-1/2 1 x A11 Table Top 5/4 x 6 x 45-1/2 5 x S7 #12 x 2 Pan Screw 4 x S3 #8 x 2-1/2 Wood Screw 74

76 Step 47: Table Top Assembly Part 2 C: From inside of fort, tight to the bottom of (A11) Table Top and centred over the pilot holes in (B9) Siding, attach both (B1) Cedar Walls to (B21) Table Support with 2 () #8 x 1-1/2 Wood Screws per board and to (B16) Ground Front Back using 2 (S1) #8 x 1-1/8 Wood Screws per board. (fig. 47.4) D: From outside of fort, attach both (B1) Cedar Walls to the (B9) Siding with 12 (S0) #8 x 7/8 Truss Screws (2 per siding). (fig. 47.5) Centre over pilot holes in (B9) Siding Fig A11 B21 B9 Inside View S0 x 12 S1 B1 S1 B16 Fig B9 Outside View 2 x B1 Cedar Wall 1 x 4 x 23-1/2 4 x S1 #8 x 1-1/8 Wood Screw 4 x #8 x 1-1/2 Wood Screw 12 x S0 #8 x 7/8 Truss Screw 75

77 Step 48: Stool Seat Assembly A: Using the hardware provided with the Stool Seat Assembly attach 1 Seat to 1 Seat Support and then create a second seat as in fig B: Keeping the Cross Brace tight to the Seat Assemblies, fasten the Cross Brace to each of the Seat Assemblies using the hardware provided. (fig. 48.2) C: Attach the Stool Seat Assembly to (B16) Ground Front Back using 2 (PB2) 1/4 x 1-1/4 Pan Bolt (with flat washer x 4 and lock nut) per Seat Assembly. (fig. 48.3) 1/4-20 x 1 Machine Screw Fig /4 Flat washer Fig Seat Spacer 1/4-20 Lock Nut Seat Support 1/4-20 x 1-1/4 Machine Screw Steel Cross Brace B16 PB2 - Pan Bolt Assembly Fig PB2 x 4 Pieces removed for clarity 4 x PB2 1/4 x 1-1/4 Pan Bolt (1/4 flat washer x4, 1/4 lock nut) Other Parts 1 x Stool Set (with hardware) 76

78 Step 49: Attach SL Ground Support ****ONLY ATTACH (A26) SL GROUND SUPPORT IF YOU HAVE PURCHASED A TNR2 SLIDE.**** ****IF YOU HAVE PURCHASED A STRAIGHT SLIDE GO ON TO STEP 50.**** A: Remove the previously installed (H13) 1/4 x 3-1/2 Hex Bolts from (B16) Ground Front Back on the Slide Wall side as shown in fig and Do not remove the t-nuts and keep the bolts, lock washers and flat washers. You will need to use these pieces later in this step. B: Attach 1 (A26) SL Ground Support to the (B16) Ground Front Back in holes from Step A with 2 (H5) 1/4 x 4-1/2 Hex Bolts (with lock washer, flat washer, t-nut previously installed). Make sure bolt holes are orientated to the top. (fig. 49.3) B16 Fig Slide Wall Side H13 Fig H5 B16 A26 Notice bolt hole location Fig x A26 SL Ground Support 5/4 x 5 x 34 2 x H5 1/4 x 4-1/2 Hex Bolt (1/4 lock washer, 1/4 flat washer, 1/4 t-nut previously installed) 77

79 FOR CUSTOMERS WHO PURCHASED THE TNR2 SLIDE, USE THOSE INSTRUCTIONS STARTING HERE. OTHERWISE, CONTINUE WITH THE STEPS IN THIS INSTRUCTION 78

80 Step 50: Attach Straight Slide to Fort - Sold Separately A: Place Slide in the centre between (A27) Crowsnest Faces as shown in fig B: Pre-drill using a 1/8 drill bit then attach slide to fort through (A29) Crowsnest Gap and (A9) Crowsnest Front with 3 (S7) #12 x 2 Pan Screws. (fig & 50.2)) A27 Fig S7 Fig Side view S7 A27 Centre slide in opening A9 A29 3 x S7 #12 x 2 Pan Screw Other Parts 1 x Slide (sold separately) 79

81 Step 51: Attach Belt and Acro Swings A: Using 1 Threaded Clip per rope, join the clip to the Acro Rope and then that clip through the Acro Bar. (fig. 51.1) Attach 1 Threaded Clip to each Acro Handle and then through the first clip as shown in fig Make sure to close the Threaded Clips tightly using an adjustable wrench. B: Insert flexible Swing Hanger Cover over hook. (fig. 51.3) C: Slide Swing Hanger Cover around hook until at top. (fig. 51.4) D: Hook each swing and acro rope onto hook. (fig. 51.5) E: Twist and flex Swing Hanger Cover onto open end of hook. (fig. 51.6) F: Inspect for open 3/8 holes. Insert Hole Plugs into all unused holes. (fig. 51.7) Fig Fig C2 Fig Fig Fig Fig Fig /8 Hole Hole Plug Warning! Check entire play centre for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. Acro Swing Belt Swings 80 Other Parts 2 x Belt Swing 2 x Acro Handle 1 x Acro Rope with Threaded Clips (2 pk) 1 x Steel Acro Bar 14-1/2 - Green 10 x Hole Plugs