COMMERCIAL DOORS, FRAMES AND HARDWARE

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1 COMMERCIAL DOORS, FRAMES AND HARDWARE

2 HORNER COMMERCIAL SALES QUOTING/ORDERING STEPS HORNER COMMERCIAL SALES specializes in supplying architectural building products for all types of commercial construction projects and multi-family housing. We can supply these products in virtually any material, finish, and design. Since we have such a wide range of products and capabilities, we can be your single source supplier for multiple project sections. Horner Commercial Sales understands that you need to deliver a successful project to your client. Our expert estimating staff is committed to ensuring our customers complete their construction projects on time and on budget. The selection of commercial products can often be a time consuming and difficult process. HORNER COMMERCIAL SALES strives to make the selection process easy on you while committing to the highest standard of customer service. We place emphasis on: SIZE/COMPLEXITY - This brochure is designed to simplify projects of up to 20 door openings with standard hardware applications. Please contact us for both straightforward projects and your large complex projects. Horner Commercial Sales has the expertise and experience to supply jobs ranging up to thousands of openings with electronic hardware. CONVENIENCE - your one-stop shop for all commercial products SPEED - delivery of commercial products in a timely manner Our Mission "To provide exceptional products and services to every customer, every time." 1Choose A Frame 2Choose A door 3Choose door OPTIONS 4Choose HARDWARE submit YOUR HARDWARE 2

3 QUOTE/ORDER FORM The following form is a useful tool for gathering complete quoting/ordering information. CUSTOMER NAME CONTACT JOB NAME APPLICATION: r INTERIOR r EXTERIOR 1. FRAMES Rough Opening Size: Normal Opening Size (ie. 3070): WALL TYPE: r Concrete Block r Metal Stud r Wood Stud Other Finished Wall Thickness Frame Depth FRAME TYPE (See pg 9): r Masonry r Drywall r Custom (drawing attached) r Drywall Casing Opening r Masonry Double Egress CORNER CONSTRUCTION (See pg 4): r Knockdown r Set-up & Welded ANCHORS (See pg 9): r Wire Masonry r Wood Stud r Metal Stud r Drywall r Existing Opening with Expansion Bolt (Punched & Dimpled) GAUGE: r 16 (Stock) r Other FIRE RATING: r B Label 1-1/2 Hour r 20 minutes r non-rated OPENING: r Single Door r Pair of Doors STEEL: r Cold Rolled Steel r Galvanized HANDINGS: r Single INSWING OUTSWING r LH r Double INSWING r RH r RHR (LH Outswing) r LHR (RH Outswing) OUTSWING (Reverse Active) r LHA r RHA r RHRA (LH Outswing) r LHRA (RH Outswing) 2. DOORS & 3. DOOR OPTIONS TYPE (See pg 7): r Flush Honeycomb Core r Flush Insulated r Embossed 6-Panel Polystyrene Core r Wood (specify) DESIGN (See pg 7): r Flush r 6-Panel r Vision Lite (specify glass size) r Bottom Louver r Omit Glass GAUGE: r 18 FIRE LABEL: r B Label 1-1/2 Hour r C Label 45 minutes r 20 minutes r non-rated OPENING: r Single Door r Pair of Doors HANDING: r Inswing r Outswing ASTRAGAL: r WITH Astragal r WITHOUT Astragal STEEL: r Cold Rolled r Galvanized 4. HARDWARE Lock Brand: LOCK TYPE: r Cylindrical r Deadbolt r Mortise Lock Function (See pg 10): Lock Number: Finish: HINGES (See pg 10): r Plain Bearing r Plain NRP r Ball Bearing r Ball Bearing NRP r Spring Finish: Door Closer (See pg 11): Finish: EXIT DEVICE (See pg 10): r Rim Device r Mortise Device r Surface Vertical Rod r Exit Only r Lever Trim Finish: MISC. HARDWARE: r Threshold r Weatherstrip r Surface Bolts/Flush Bolts (pair) Finish: (See pg 10 & 11) r Push Plate Size: r Pull Plate Size: Finish: r Kickplate Size: Finish: You can also fill out a form online at 3

4 STEP 1: CHOOSE YOUR FRAME MASONRY HOLLOW METAL FRAME Interior and Exterior Application Includes 16 gauge - galvanized - primed gray Reinforced for closer Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep Non-rated and fire rated Warnock Hersey embossed fire labels Assembled welded or knock down Handed for left or right swing (must specify - inswing or outswing) Anchors (please specify): Masonry, Wood Stud, Metal Stud, Floor, UI Sill, Wire or Existing Opening Three rubber silencers Will work with block walls, poured walls, metal studs or wood studs for new construction and/or existing construction THROAT 4" HEAD FRAME FACE DIMENSION (BLOCK OPENING) 2" HEAD FRAME FACE DIMENSION SU FRAMES, 16GA Welded Primed Steel Embossed Warnock Hersey Labeled Ordered by overall frame depth. Throat Opening = 1" less than overall. Wire anchors and silencers included. Galvanized, "SU" unequal rabbet. For other anchor options see page 9. Single Width 2-0, 2-4, , 2-10, Double Width , 5-0, 6-0 THROAT Height Overall Jamb Depths 4-3/4 5-3/4 6-3/4, 8-3/4 7-3/4 Height 4-3/4 5-3/4 6-3/4, 7-3/ Stock items See rough opening chart on page /4 DRYWALL FRAME DEPTH (varies) 5-3/4" standard HOLLOW METAL FRAME Interior Application Includes 16 gauge - cold rolled - primed gray Reinforced for closer (optional) Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep Non-rated and fire rated Warnock Hersey embossed fire labels Integral adjustable plumb anchor 4 tab interlocking system Knock down, ready to install Handed for left or right swing (must specify) 3 rubber silencers FRAME DEPTH (varies) 5-3/4" standard UNIVERSAL APPLICATION DRYWALL FRAMES, 16GA Knock Down Primed Steel Embossed Warnock Hersey Labeled Wall Size/Throat Openings. Silencers included 3-1/2-4-7/8 "DU" unequal rabbets. 5-5/8, 6-1/8 & 7-1/4 "DQ" equal rabbets Single Width 2-0, 2-4, , 2-10, Double Width , 5-0, 6-0 Height Height Wall Size/Throat Openings 3-1/2, 3-3/4, 4-5/8, 4-7/8 3-1/2, 3-3/4, 4-5/8, 4-7/8 5-5/8, 6-1/8 5-5/8, 6-1/8 Stock items See rough opening chart on page /4 7-1/4 Other sizes and profiles available special order WALL SIZE/ THROAT 4-5/8" OR 4-7/8" 2" FACE THROAT (varies) CASED OPENING FRAME DEPTH 5-3/4" FRAME DEPTH DRYWALL APPLICATION 4

5 FAST-FRAME TA-1 ADJUSTABLE T-STRIKE 1/4" of adjustment allows for ease of field installations for proper door closure PREHUNG ADJUSTABLE STEEL DOOR FrAMES FAST-FRAME s advanced design adds a new dimension of flexibility and durability to Masonite s steel entry door line. Developed and manufactured exclusively for Masonite by TIMELY, FAST-FRAME features a full 1" of adjustability to accommodate almost any variation in wall construction. This easy-to-install, user-friendly, kerfed steel door frame system is applicable to a full range of residential and commercial applications wood or steel stud construction. TIMELY s expertise in innovating and manufacturing steel door frame components is second to none. FAST-FRAME is engineered to meet the most stringent code requirements including structural, impact and 90 minute fire ratings. OUTER ADJUSTABLE CLOSURE 20-gauge steel 2 uprights 1 header STEP 1: CHOOSE YOUR FRAME SILLS Standard z Inswing sill Thermally broken 5-5/8" width Optional extenders for larger wall sizes Note: Not for use on outswing applications Handicap (ADA) Double Slope 4-9/16" and 6-9/16" width Tile Face 4-1/4" and 6-1/4" width Note: Not for use on outswing applications Bumper Outswing 4 9/16" width CLOSURE SPAN ADJUSTMENT CHART Wall Sizes A 4-1/2" 5-1/2" = 1-7/8" 5-1/2" 6-1/2" = 2-7/8" 6-1/2" 7-1/2" = 3-7/8" Wider sizes are available upon request. A A WEATHERSTRIPPING Schlegal foam-filled compression (QEBD500) 90-minute fire rating PRIMED WHITE GALVANIZED STEEL Galvanized 20-gauge steel provides superior corrosion resistance, matches our Masonite HD bright white doors, and is an ideal surface for painting 1-3/4" STEEL DOORS 90 minute fire door entry system hung in steel frame ROUGH OPENING DOOR SIZE + 1-1/4" width, 1" height with ADA Sill DOOR SIZE + 1-1/4" width, 1-1/2" height with Z Sill HINGE REINFORCEMENT 14-gauge, unique extruded holes provide the strength of a 12-gauge hinge reinforcement 6 PANEL 90R FLUSH 90R FLUSH 1090R FLUSH 590R 4 PANEL NEW ENGLAND 90R 2 PANEL CAMBER-TOP 2 PANEL SQUARE-TOP 5

6 STEP 2: CHOOSE YOUR DOOR FLUSH DOORS 1-3/4" FLUSH DOORS ARCHITECTURAL GRADE 6/8 flush 1-3/4" Fire Doors Clear Birch** Birch 5 ply** Oak** 5 ply with hardwood edges Prefinished 20 minute solid particle core w/ matching edge 20 minute solid particle core w/ oak hardwood edge 60 Min Birchˆ 90 Min Birchˆ 2/ /8 -- 3/0 7/0 2/ /6 -- 2/8 -- 3/0 Stock items Min Oakˆ Options: Prep for hinges and lock for use with metal frame Prehang 20 minute door with 20 minute label in weatherstripped primed frame with Endura Z sill, brass color hinges, 180 primed brickmould. Please note only 20 minute rated doors can be hung in 20 minute frame. * Doors are pre-fit in width 3/16" ** Doors are pre-fit in width 3/16" and in height 3/4" ˆ Doors are pre-fit in width 1/8" and in height 3/4" Also available with 90 minute label Prehang 20, 60 or 90 minute door in FAST-FRAME, adjustable steel frame with high dam aluminum sill with thermal break, brass color hinges. Prehang above door per our standard interior 1-3/4" prehung specifications. 1-3/4" SOLID CORE MOLDED DOORS 20 MINUTE FIRE RATING 6 PANEL SMOOTH 4 PANEL 2 PANEL 2 PANEL ROMAN 2 PANEL ARCH 2 PANEL BEADED Door Only (Available prepped for use with drywall frame) 2/6 x 6/ /8 x 6/8 -- 3/0 x 6/8 Prehung in Wood Label Frame 2/6 x 6/ /8 x 6/8 -- 3/0 x 6/8 Prehung in Rediflex Steel Frame 2/6 x 6/ /8 x 6/8 -- 3/0 x 6/8 Stock items 6

7 STEP 2: CHOOSE YOUR DOOR HOLLOW METAL DOORS INTERIOR DOORS Regent / Omega 18 Gauge / Cold rolled steel Honeycomb core, Omega non-handed EXTERIOR DOORS REGENT/OMEGA, FLUSH 18GA Honeycomb Core Closer Reinforced/Prime Painted Sizes: Stock Flush All doors 1-3/4" thick Doors can be cut down in height or width to accommodate any rough opening at additional charge Lead times on custom orders may vary Ultra - 18 Gauge, galvanized and insulated polystyrene core, non-handed ULTRA DOOR 18GA Galvanized Insulated, Polystyrene Core Closer Reinforced/Prime Painted Sizes: 2868, flush 2870, flush 3068, flush 3070, flush 3668, flush 3670, flush 3068, 6 panel 3070, 6 panel Non-handed Available with 161 Prep (2-1/8" x 2-3/4" cylindrical prep) or 86 Edge Prep (1-1/4 x 8" mortise pocket) add fillers if necessary Actual door size 7/32" less than net door size in width and 7/8" less in height Other designs available (special order) HINGE LOCATIONS 1-3/4" DOORS WITH 4-1/2" HINGES B A C/L D 6'8" Heights 7'0" Heights A B C D A B C D Ceco* 6-5/8" 37-5/8" 68-5/8" 38-1/16" 6-5/8" 39-5/8" 72-5/8" 42-1/16" Amweld 7-3/8" 37-5/16" 67-1/4" 39-9/16" 7-3/8" 39-5/16" 71-1/4" 43-9/16" Fenstra 5-1/8" 35-1/8" 65-1/8" 39-9/16" 5-1/8" 37-1/8" 69-1/8" 43-9/16" Republic 7-3/8" 37-5/16" 67-1/4" 39-9/16" 9-3/8" 39-5/16" 69-1/4" 43-9/16" SteelCraft 7-3/8" 37-5/16" 67-1/4" 39-9/16" 7-3/8" 39-5/16" 71-1/4" 43-9/16" Pioneer 4-7/8" 35-1/8" 65-3/8" 41-7/8" 4-7/8" 37-1/8" 69-3/8" 45-7/8" Rediframe 8-1/4" 37-3/4" 67-1/4" 40" 8-1/4" 39-3/4" 71-1/4" 44" Mesker 4-7/8" 35-1/8" 65-3/8" 39-9/16" 4-7/8" 37-1/8" 69-3/8" 43-9/16" C *Our stock Ceco hollow metal doors are prefit 7/32" in width and 7/8" in height. Actual hinge and lock bore locations should be field checked. This chart should be used for verification. All dimensions shown are from top of door to top of hinge. Lock measurements shown are from top of door to center line of bore. Frame hinge and lock dimensions are 1/8" greater than door dimensions to allow clearance at header. 7

8 STEP 3: CHOOSE YOUR DOOR OPTIONS DOOR OPTIONS LITES & LOUVERS METAL VISIONS, ANEMOSTAT LO PRO 1/4" Clear or "UL Labeled" Diamond "Safety Wire", Glass Vision Sizes: 10" X 10" lite Available in non-rated & safety wire rated glass 5" X 20" lite 4" X 25" lite 3" x 33" lite Available in non-rated & fire rated glass 24" X 18" 24" X 24" 18" X 12" METAL louver Non-fire rated 10 x 10 5 x 20 4 x 25 3 x x 30 Available installed or sold separately for field installation Safety Wire or ceramic rated glass required in labeled fire doors Check with local inspector Fire-lite glass available - special order, lead times may vary Square pattern wire glass available - special order, lead times vary LOUVERS Anemostat AFDL - Louver Sizes: 24 x x x 12 Non-rated for 1-3/4" doors. Fusible link louvers available for labeled doors Available installed or sold separately for field installation MISCELLANEOUS "A" Label Flush No Vision Allowed (3 hour) Steel Doors only "B" Label Doors 60 & 90 Minute up to 100 square inches Exposed Glass "C" Label Doors 45 Minute up to 1296 square inches Exposed Glass Labeled doors must be self closing with positive latching full LITE Available in non-rated glass only 22" X 30" lite Available in non-rated & fire rated glass up to 45 minute COMMERCIAL DOORS FIRE RATING 90 MINUTE FLUSH OAK 5" x 20" LITE FLUSH birch 5" x 20" LITE FLUSH steel 10" x 10" LITE WOOD BEAD NON-RATED LITE OPTIONS Wood Lip Molding ProfilE Hardwood Lip Molding for 1/8" or 1/4" glass can be ordered for any size cutout, glazed or open. Mitered corners. If doors are ordered open, molding is permanently attached to one side, on the other side molding is tacked for easy removal. Door cutout is 1/8" over glass dimension. Available for 1-3/8" and 1-3/4" doors. In stock. Other options available special order. Contact your Horner Sales Rep. 8

9 SU FRAME ANCHOR OPTIONS Masonry "T" Anchor (MTA) UL Sill (ULA) Wood Stud Anchor (WSA) Wire anchors (standard) BOLTS - specify size. 6 required per frame (for existing masonry openings only) Metal Stud Anchor Existing Opening Anchor Floor Anchor (FFA) 4", 5", 6" sleeve 1-3/4, 2-1/2" shields 4", 5" wood screws COMMERCIAL DOOR HANDINGS INSWING LEFT HAND RIGHT HAND LEFT HAND ACTIVE RIGHT HAND ACTIVE OUTSWING LEFT HAND REVERSE (rh outswing) RIGHT HAND REVERSE (Lh outswing) LEFT HAND REVERSE ACTIVE (Rh outswing) RIGHT HAND REVERSE ACTIVE (Lh outswing) OPENING SIZES FOR STEEL FRAMES MASONRY FRAME ROUGH OPENING UNIT DIMENSION BUTTED APPLICATION DOOR SIZE HEAD FRAME FACE DIMENSION WIDTH HEIGHT WIDTH HEIGHT 3/0 x 6/8 2" 40-1/4" 82-1/8" 40" 82" 3/0 x 7/0 2" 40-1/4" 86-1/8" 40" 86" 3/0 x 7/0 4" 40-1/4" 88-1/8" 40" 88" Masonry Rough Opening Door width + 4-1/4" Door height + 2-1/8" for 2" head Door height + 4-1/8" for 4" head DRYWALL FRAME ROUGH OPENING CASED OPENING DOOR SIZE WIDTH HEIGHT 2/8 x 6/8 34" 81" 3/0 x 6/8 38" 81" Drywall Rough Opening Door width + 2" Door height + 1" SLIP-ON DRYWALL APPLICATION 3/0 x 7/0 38" 85" 6/0 x 6/8 74" 81" 6/0 x 7/0 74" 85" Cased Rough Opening Door width + 2-3/4" Door height + 1-1/2" Head and side frame face dimension 2". 9

10 STEP 4: CHOOSE YOUR HARDWARE A. HANG THE DOOR HAGER Hinges 4-1/2" x 4-1/2" Square Corner USP US26D US3 US (Interior) BB1279 (Interior) BB NRP (Interior) BALL BEARING HINGE 4-1/2" x 4-1/2" NRP BALL BEARING HINGE 4-1/2" x 4-1/2" HINGE SPRING 4-1/2" x 4-1/2" 1250 spring (Interior) BB1168 heavyweight (Interior) BB1191-NRP (exterior) BB NRP heavyweight (exterior) Stock items B. SECURE THE DOOR ALL STOCKED WITH SCHLAGE CLASSIC "C-KEYWAY" function standard duty extra heavy duty FALCON SCHLAGE SCHLAGE PASSAGE Both levers always active W101 DANE AL10S SATURN ND10S RHODES light traffic rim panic bar 22eo - non-rated 22EOF - FIRE RATED 689 Aluminum painted PRIVACY Outside lever locked by inside push button. Inside lever always active. Unblocked by turning inside lever or emergency key in exterior. entry Outside lever locked by inside push button. Unlocked by turning inside lever or key in exterior. Inside lever always active. If button is pushed and turned 90, outside lever will remain locked. W301 DANE W511 DANE AL40S SATURN AL53PD SATURN ND40S RHODES ND53PD RHODES heavy traffic rim panic bar 99eo - non-rated 99EOF - FIRE RATED 630 satin stainless steel classroom Outside knob/lever locked and unlocked by key. Inside knob/lever always unlocked. W561 DANE AL70PD SATURN ND70PD RHODES light & heavy traffic vertical panic bar 630 satin stainless steel (SPECIAL ORDER) storeroom Outside lever always locked. Inside lever always active. W581 DANE AL80PD SATURN ND80PD RHODES lever W/ escutcheon EXTERIOR TRIM 230l SATIN CHROME use WITH 22 lever W/ escutcheon EXTERIOR TRIM 996l SATIN CHROME use WITH 99 SINGLE CYLINDER DEADBOLT Key by Thumbturn. -- B

11 STEP 4: CHOOSE YOUR HARDWARE C. CONTROL THE DOOR light duty door closer hager 5300 medium duty door closer lcn p1461 and lcn p hcush norton 8501 and norton 8501ho REGULAR ARM MOUNT top jamb arm mount heavy duty door closer lcn 4041xp and lcn 4041xp - hcush norton 7501 and norton 7501ho parallel arm mount holder/stop arm mount closer includes hardware pack for regular arm, top jamb mounting, parallel arm and holder/stop arm installation. D. PROTECT THE DOOR push plate 315PP 3-1/2" x 15" PULL plate 315PUP 3-1/2" x 15" kick plate 828KP - 8" x 28", 830KP - 8" x 30", 834KP - 8" x 34" ROCKWOOD FLAT GOODS 3-1/2 x 15 Push Plate dome stop 441cu Wall Stop 409 MISCELLANEOUS HARDWARE Flushbolt 358D 26D Wood door, Ives Flushbolt 458 (26D) Ives DOOR VIEWER VIEWER4698B 3-1/2 x 15 W/8" PULL Pull Plate, barrier free 8 x 28 Kickplate 8 x 30 Kickplate Lock Guard 322 (32D) Rockwood Surface Bolt 453 (F26) Ives Dome Stop 441 COMBO Carpet or Tile (PA28 or US3) 8 x 34 Kickplate Wall Stop 406 (PA28 or US3) Dome, Rockwood Wall Stop 409 (PA28 or US3) Concave, Rockwood Crash Stop /2" (26D) Chain, Ives E. SEAL THE DOOR weatherstrip ds075 Astragal BS596 for USE WITH DOUBLE DOORS WEATHERSTRIPS, SWEEPS AND ASTRAGAL DS075 Weatherstrip Neoprene Set 3070 & 6070 AVI Sweep Vinyl 3-0 & 4-0 5/8" Brush Sweep 3-0 & 4-0 BS596 AL Brush Astragal Set set 14 L.F. ALUMINUM THRESHOLDS AT500 5" Flat - 1/4" rise AT599 3/8" Lip AT600 5" Flat - 1/2" rise AT601 6" Flat - 1/2" rise AT701 7" Flat - 1/2" rise AT801 8" Flat - 1/2" rise heavy duty sweep threshold ADA Compliant Non-thermal break threshold ADA Compliant with thermal break 11

12 HORNER COMMERCIAL SALES OFFICES: 1255B Grand Army Hwy Somerset, MA p f New Boston St, #102 Woburn, MA p f For millwork / custom millwork products visit 5/2014

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