Steel Frame ADJUSTABLE & FIXED STEEL DOOR FRAMES. Steel Frame. MILLIKEN MILLWORK, INC. LOCATIONS. Michigan (HQ) Pennsylvania
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1 Your Doorway to a Beautiful Home Your Doorway to a Beautiful Home For more information on Milliken Millwork, Inc. products and services, please visit: ADJUSTABLE & FIXED STEEL DOO FAMES MILLIKEN MILLWOK, INC. LOCATIONS Michigan (HQ) Ohio Pennsylvania 6361 Sterling Drive North Sterling Heights, MI Fax: Circle Freeway Drive Cincinnati, OH Fax: Plummer oad Sidman, PA Fax: E Z FLEX E Z Part No /13
2 Why Milliken Millwork, Inc. for Light Commercial Products? Commercial trends today require the strength and durability of commercial products but the warmth and comfort of residential styling. Our blended inventory reflects these trends and allows us to respond quickly. Sourcing light commercial products can be complicated, time consuming and very frustrating. Our program is designed to simplify that process. It is driven by: Simplicity Make it easy for you, your customer and Milliken Millwork Speed Light Commercial Products delivered at residential speeds Convenience One Stop Shop concept; residential and light commercial products from one, single source Value added services are also required today to minimize errors and lower jobsite costs. Our program provides unique services to lower your costs and improve the overall process such as: Prehanging Many light commercial and fire doors can actually be prehung Prefinishing Yes, we provide residential or light commercial doors and frames painted in 25 popular paint colors Pre-Applied Hardware Closers, exit devices, locksets, etc. anything we carry can be applied saving valuable jobsite labor, errors, or damage For more information on our complete Commercial Product offering, please refer to our Commercial Doors, Frames and Hardware Brochure. Frames & Components Easy installation Both the EZ Flex and EZ s are extremely durable and easy to install. Please refer to each of the frame s specific installation instructions for more information. Below are two cross sections breaking down the important components of each frame. EZFLEX EZ Base Closure Specifically Designed Tab System Aligns and holds base header and closure Casing Corner Alignment tab holds miters tight Steel Casing - 22 Gauge steel casing standard; aluminum, Colonial steel or decorative wood optional Specifically Designed Header Aligns and holds jambs in proper position Casing Corner Alignment tab holds miters tight Steel Casing - 22 Gauge steel casing; aluminum, Colonial steel or decorative wood optional Plate System Exclusive system adjusts to a variety of wall sizes Adjustable T-Strike 18-gauge, two piece strike for correct fit; ASA and deadbolt strike available Adjustable T-Strike 18-gauge, two piece strike for correct fit; ASA and deadbolt strike available Hinge einforcements 11 gauge plates are welded to frame; fits specified hinges Universal Application (Interior & Exterior Application) Hinge einforcements 11 gauge plates are welded to frame; fits specified hinges Slip-On Drywall Application (Interior Application) ADJUSTABLE SPLIT-FAME FIXED FAME 1
3 Installation Instructions 1 2 Place bottom of door unit in bottom of opening. Lean top of door away from wall. Have helper caulk bottom of sill. Stand door upright, centered in opening and against wall. Use a level to plumb hinge jamb. Secure near top corner with a drywall screw. Steel Commercial Frames from 3 Install screws in the hinge jamb, start at top, checking for plumb as you work to bottom. (Closed) E Z FLEX 4 emove prehang clip and open door. Square header to hinge jamb. Install drywall screw in center of header. 5 Close door and secure strike jamb using a 1/8" spacer for a consistant gap thru bottom - Install remaining screws in header. 8 7 Slide header closure trim into header. Adjust vertical and header closure trims for a good fit in top corners. Secure the header closure trim and jamb closure trim near the top corners. Then install the remaining screws. 9 Prepare stud for deadbolt clearance. Bore a 7/8"-1" hole to a depth of 1" from face of frame. Drill a 3/8" diameter hole at corners - 1" from face of frame. Clear out remaining wood with chisel. Test depth and clearance with the plastic deadbolt strike box. 11 Pull weatherstrip out of the kerf near sill to allow room for caulking. Install sill extender if required. 12 Allow caulk to set before reinserting weatherstrip. Caulk outside sill and closure trim to floor. For exterior, caulk frame to closure trim at jambs & header (as arrow indicates). 13 Install lockset and deadbolt per manufacturer s instructions. Install strike plate supplied with lockset. Install deadbolt strike plate and plastic dust box or blank plate with two #8-32 x 3/8" flat head screws - and you re ready to go. WANING: The 90 minute fire rating is VOID unless this frame is installed with the closure kit Gauge Steel* Adjustable Split Frame 18 Gauge Steel Fixed Frame Our EZ Flex Steel door frame is an adjustable steel frame with a kerf for weatherstripping designed for prehanging applications for residential or light commercial, new or remodeling construction. The EZ Flex Steel Door Frame is also a solution for 90 minute applications for house to garage as well as light commercial and multi-family projects where prehung door units save time and money on installation. Other specs include: Our EZ Steel door frame is a fixed throat prefinished standard and kerf steel door frame designed for interior applications in new construction and light commercial projects such as assisted living, hotel/motel, office and residential. Other specs include: Warnock Hersey neutral and positive pressure fire rated label, wood or steel studs Constructed of 18 gauge galvannealed A60 steel FIE FIE CanATING be prehung 45MIN MIN with adjustable or ADA compliant sill ATING 45 3 adjustable frame sizes available**: 4-1/2"-5-1/2" 5-1/2"-6-1/2" 6-1/2"-7-1/2" (1" adjustments, special/custom sizes are available**) 1-3/4" doors only 5/8" stop height emoval without damage to the existing wall Includes anchoring holes and nail clearance slots for wood casing Hinge Prep for 4" 2-3/4" deadbolt prep and 2-3/4" adjustable T-strike prep Options 10 E Z e 6 On the other side of door, slide the jamb closure trims into the jambs, starting from bottom. (Open) Special hinge or strike locations 4-7/8" ASA strike prep 2-1/4" Full lip strike prep Standard threshold prep Aluminum or Steel Casing Warnock Hersey neutral and positive pressure fire rated label, wood or steel studs Constructed of 18 gauge galvannealed A60 steel FIE FIE frame sizes available**: 2 Fixed 45MIN MIN ATING ATING /8" 4-7/8" (10 other sizes varying from 4" to 7-3/8" are available as well as special/custom sizes**) Available for both 1-3/8" and 1-3/4" doors 5/8" stop height emovable without damage to existing wall Hinge preps: 4" and 4-1/2"*** 2-3/4" adjustable T-strike prep Prefinished steel casing to match frame (1-1/2" width) Options Special hinge or strike locations Non-standard wall size 4-7/8" ASA strike prep 2-1/4" Full lip strike prep 2-3/4" deadbolt prep Kerf fixed throat frame option Standard threshold prep Prefinished aluminum casing to match frame (1-1/2" width) Prefinished colonial casing to match frame (1-3/4" width) * M ain frames are 18 gauge and closure trim is 22 gauge for walls up to 7-1/2" walls over 7-1/2" is 18 gauge ** Stock sizes may vary between distribution centers *** Hinge prep may vary between distribution centers 2
4 EZ Flex & EZ Profiles Prefinishing (Adjustable Split-Frame) (Fixed Frame) Milliken Millwork, Inc. was one of the first to offer prefinishing services and has perfected the process through the years. We offer 25 paint choices for commercial steel doors and frames. Milliken Millwork s affordable, convenient and premium quality paints will save you time, money and frustration. Please note: Paint samples may vary from the actual finish. Steel doors painted a dark color with prolonged exposure to direct sunlight are excluded from warranty. For further examples of our paint options, please refer to our Paint and Stain Selection Chart. 5/8" 1-9/16" 1-29/32" VAIES UNDE 4-3/4" WALL 2-3/32" VAIES 1-29/32" Alabaster Beige Wicker Sandal Craft Paper Burgundy edwood Cordovan Polished Mahogany Brilliant White Fairfax Brown Sage Green osemary ock Garden iverway Hunter Green White Gray Matters Dovetail Storm Cloud Dark Night Naval Bronze Brown Black 15/32" 5/8" CLOSED 4-1/2" Wall 1-7/8" 7/16" O.050 OPEN " main jamb MAIN JAMB 1" Adjustment 1-25/32" CLOSUE TIM CLOSUE TIM ETAINE 44-5/8" 5/8 or 4 7/8 or 4-7/8" VAIES 1.94" to 4.94" WALL 1-9/16" 22 gauge or 18 gauge Closure Trim walls up to 7-1/2" - 22 gauge walls over 7-1/2" - 18 gauge Commercial Warranty Opening Sizes & Commercial Door Handings Commercial Door Handings Milliken Millwork, Inc. Commercial Warranty (Viewed from Keyed Side of Door) The Warranty for Milliken Millwork, Inc. Commercial s is to the original consumer purchaser to be free from defects in material and workmanship for a period of one (1) year from the date of purchase. All warranties for commercial use are limited to (1) year from the date of purchase. INSWING LEFT HAND IGHT HAND LEFT HAND ACTIVE IGHT HAND ACTIVE OUTSWING This warranty is applicable only when the product(s) covered by it have been installed in accordance with the recommended written installation instructions of Milliken Millwork, Inc. and with established building practices, have been accorded treatment which is considered good practice in the building industry regarding handling, storage and maintenance, and have been subject to only normal use. Because Milliken Millwork, Inc. cannot control the manner in which its products are handled after leaving its premises, this warranty does not apply to the accessories of any product whatsoever. We exclude from this warranty any lock mechanisms or closer hardware, or other miscellaneous hardware, or any other door attachments, or doors which we do not manufacture or furnish. The warranty covers normal usage and excludes a product: with scratches or abrasions; that has been altered, improperly installed, abused or misused; that has been damaged by acts of nature; or that has undergone normal wear and tear. ANY AND ALL IMPLIED WAANTIES HEETO AE LIMITED TO ONE (1) YEA FOM THE DATE OF PUCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. LEFT HAND EVESE IGHT HAND EVESE LEFT HAND EVESE ACTIVE IGHT HAND EVESE ACTIVE Opening Sizes for s Door Size OUGH OPENING Width Height 2/8 x 6/8 33" 3/0 x 6/8 37" 3/0 x 7/0 37" 3 (Standard Sill) 81-1/8" 81-1/8" 85-1/8" Door Size UNIVESAL APPLICATION (Interior and Exterior Application 2/8 x 6/8 3/0 x 6/8 3/0 x 7/0 6/0 x 6/8 6/0 x 7/0 Milliken Millwork, Inc. Attn: Warranty Division 6361 Sterling Drive N, Sterling Heights, MI OUGH OPENING Width Height 33-1/4" 37-1/4" 37-1/4" 73-1/4" 73-1/4" 85" 85" In the event the original consumer purchaser of any Milliken Millwork, Inc. Commercial product believes that the frame or any parts thereof covered by this warranty are defective, a letter outlining the alleged defect should be sent postage prepaid to the following address: SLIP-ON DYWALL (Interior Application Any Milliken Millwork, Inc. Commercial s, or any parts thereof covered by this warranty which, upon inspection by an authorized representative of Milliken Millwork, Inc., are found by said representative to be defective will be repaired, replaced or, at the option of Milliken Millwork, Inc., the purchase price of the frame or part will be refunded and does not include labor, installation costs, finishing costs, or indirect or consequential damages of any nature. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 4
5 EZ Flex & EZ Profiles Prefinishing (Adjustable Split-Frame) (Fixed Frame) Milliken Millwork, Inc. was one of the first to offer prefinishing services and has perfected the process through the years. We offer 25 paint choices for commercial steel doors and frames. Milliken Millwork s affordable, convenient and premium quality paints will save you time, money and frustration. Please note: Paint samples may vary from the actual finish. Steel doors painted a dark color with prolonged exposure to direct sunlight are excluded from warranty. For further examples of our paint options, please refer to our Paint and Stain Selection Chart. 5/8" 1-9/16" 1-29/32" VAIES UNDE 4-3/4" WALL 2-3/32" VAIES 1-29/32" Alabaster Beige Wicker Sandal Craft Paper Burgundy edwood Cordovan Polished Mahogany Brilliant White Fairfax Brown Sage Green osemary ock Garden iverway Hunter Green White Gray Matters Dovetail Storm Cloud Dark Night Naval Bronze Brown Black 15/32" 5/8" CLOSED 4-1/2" Wall 1-7/8" 7/16" O.050 OPEN " main jamb MAIN JAMB 1" Adjustment 1-25/32" CLOSUE TIM CLOSUE TIM ETAINE 44-5/8" 5/8 or 4 7/8 or 4-7/8" VAIES 1.94" to 4.94" WALL 1-9/16" 22 gauge or 18 gauge Closure Trim walls up to 7-1/2" - 22 gauge walls over 7-1/2" - 18 gauge Commercial Warranty Opening Sizes & Commercial Door Handings Commercial Door Handings Milliken Millwork, Inc. Commercial Warranty (Viewed from Keyed Side of Door) The Warranty for Milliken Millwork, Inc. Commercial s is to the original consumer purchaser to be free from defects in material and workmanship for a period of one (1) year from the date of purchase. All warranties for commercial use are limited to (1) year from the date of purchase. INSWING LEFT HAND IGHT HAND LEFT HAND ACTIVE IGHT HAND ACTIVE OUTSWING This warranty is applicable only when the product(s) covered by it have been installed in accordance with the recommended written installation instructions of Milliken Millwork, Inc. and with established building practices, have been accorded treatment which is considered good practice in the building industry regarding handling, storage and maintenance, and have been subject to only normal use. Because Milliken Millwork, Inc. cannot control the manner in which its products are handled after leaving its premises, this warranty does not apply to the accessories of any product whatsoever. We exclude from this warranty any lock mechanisms or closer hardware, or other miscellaneous hardware, or any other door attachments, or doors which we do not manufacture or furnish. The warranty covers normal usage and excludes a product: with scratches or abrasions; that has been altered, improperly installed, abused or misused; that has been damaged by acts of nature; or that has undergone normal wear and tear. ANY AND ALL IMPLIED WAANTIES HEETO AE LIMITED TO ONE (1) YEA FOM THE DATE OF PUCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. LEFT HAND EVESE IGHT HAND EVESE LEFT HAND EVESE ACTIVE IGHT HAND EVESE ACTIVE Opening Sizes for s Door Size OUGH OPENING Width Height 2/8 x 6/8 33" 3/0 x 6/8 37" 3/0 x 7/0 37" 3 (Standard Sill) 81-1/8" 81-1/8" 85-1/8" Door Size UNIVESAL APPLICATION (Interior and Exterior Application 2/8 x 6/8 3/0 x 6/8 3/0 x 7/0 6/0 x 6/8 6/0 x 7/0 Milliken Millwork, Inc. Attn: Warranty Division 6361 Sterling Drive N, Sterling Heights, MI OUGH OPENING Width Height 33-1/4" 37-1/4" 37-1/4" 73-1/4" 73-1/4" 85" 85" In the event the original consumer purchaser of any Milliken Millwork, Inc. Commercial product believes that the frame or any parts thereof covered by this warranty are defective, a letter outlining the alleged defect should be sent postage prepaid to the following address: SLIP-ON DYWALL (Interior Application Any Milliken Millwork, Inc. Commercial s, or any parts thereof covered by this warranty which, upon inspection by an authorized representative of Milliken Millwork, Inc., are found by said representative to be defective will be repaired, replaced or, at the option of Milliken Millwork, Inc., the purchase price of the frame or part will be refunded and does not include labor, installation costs, finishing costs, or indirect or consequential damages of any nature. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 4
6 Installation Instructions 1 2 Place bottom of door unit in bottom of opening. Lean top of door away from wall. Have helper caulk bottom of sill. Stand door upright, centered in opening and against wall. Use a level to plumb hinge jamb. Secure near top corner with a drywall screw. Steel Commercial Frames from 3 Install screws in the hinge jamb, start at top, checking for plumb as you work to bottom. (Closed) E Z FLEX 4 emove prehang clip and open door. Square header to hinge jamb. Install drywall screw in center of header. 5 Close door and secure strike jamb using a 1/8" spacer for a consistant gap thru bottom - Install remaining screws in header. 8 7 Slide header closure trim into header. Adjust vertical and header closure trims for a good fit in top corners. Secure the header closure trim and jamb closure trim near the top corners. Then install the remaining screws. 9 Prepare stud for deadbolt clearance. Bore a 7/8"-1" hole to a depth of 1" from face of frame. Drill a 3/8" diameter hole at corners - 1" from face of frame. Clear out remaining wood with chisel. Test depth and clearance with the plastic deadbolt strike box. 11 Pull weatherstrip out of the kerf near sill to allow room for caulking. Install sill extender if required. 12 Allow caulk to set before reinserting weatherstrip. Caulk outside sill and closure trim to floor. For exterior, caulk frame to closure trim at jambs & header (as arrow indicates). 13 Install lockset and deadbolt per manufacturer s instructions. Install strike plate supplied with lockset. Install deadbolt strike plate and plastic dust box or blank plate with two #8-32 x 3/8" flat head screws - and you re ready to go. WANING: The 90 minute fire rating is VOID unless this frame is installed with the closure kit Gauge Steel* Adjustable Split Frame 18 Gauge Steel Fixed Frame Our EZ Flex Steel door frame is an adjustable steel frame with a kerf for weatherstripping designed for prehanging applications for residential or light commercial, new or remodeling construction. The EZ Flex Steel Door Frame is also a solution for 90 minute applications for house to garage as well as light commercial and multi-family projects where prehung door units save time and money on installation. Other specs include: Our EZ Steel door frame is a fixed throat prefinished standard and kerf steel door frame designed for interior applications in new construction and light commercial projects such as assisted living, hotel/motel, office and residential. Other specs include: Warnock Hersey neutral and positive pressure fire rated label, wood or steel studs Constructed of 18 gauge galvannealed A60 steel FIE FIE CanATING be prehung 45MIN MIN with adjustable or ADA compliant sill ATING 45 3 adjustable frame sizes available**: 4-1/2"-5-1/2" 5-1/2"-6-1/2" 6-1/2"-7-1/2" (1" adjustments, special/custom sizes are available**) 1-3/4" doors only 5/8" stop height emoval without damage to the existing wall Includes anchoring holes and nail clearance slots for wood casing Hinge Prep for 4" 2-3/4" deadbolt prep and 2-3/4" adjustable T-strike prep Options 10 E Z e 6 On the other side of door, slide the jamb closure trims into the jambs, starting from bottom. (Open) Special hinge or strike locations 4-7/8" ASA strike prep 2-1/4" Full lip strike prep Standard threshold prep Aluminum or Steel Casing Warnock Hersey neutral and positive pressure fire rated label, wood or steel studs Constructed of 18 gauge galvannealed A60 steel FIE FIE frame sizes available**: 2 Fixed 45MIN MIN ATING ATING /8" 4-7/8" (10 other sizes varying from 4" to 7-3/8" are available as well as special/custom sizes**) Available for both 1-3/8" and 1-3/4" doors 5/8" stop height emovable without damage to existing wall Hinge preps: 4" and 4-1/2"*** 2-3/4" adjustable T-strike prep Prefinished steel casing to match frame (1-1/2" width) Options Special hinge or strike locations Non-standard wall size 4-7/8" ASA strike prep 2-1/4" Full lip strike prep 2-3/4" deadbolt prep Kerf fixed throat frame option Standard threshold prep Prefinished aluminum casing to match frame (1-1/2" width) Prefinished colonial casing to match frame (1-3/4" width) * M ain frames are 18 gauge and closure trim is 22 gauge for walls up to 7-1/2" walls over 7-1/2" is 18 gauge ** Stock sizes may vary between distribution centers *** Hinge prep may vary between distribution centers 2
7 Installation Instructions 1 Place header over wall, centering header in opening. If necessary, fasten temporarily with nails or screws Hold hinge jamb at an angle, slide jamb over wall, positioning the door stop between header tabs and the header door stop. To apply wood casings, hold casing against frame and mark the location of each oval nailing slot (see figure below). Then place the edge of the casing 1/4" from the inside edge of the frame. Locate 6d finishing nails at locations marked, 1/2" from inner edge of the scaling. This will allow nailing through the oval slot. epeat step 2 for the strike jamb emove nails or screws used to hold the header. Pull down on header so that the jambs rest on finished floor. If the finished floor is not installed, place a shim of the same thickness as finished floor, under each jamb. Insert one screw or nail at top of hinge jamb. Install door and close in opening. Using door as a template adjust frame to door so that clearances between door and the frame are equal and between 1/16" - 1/8". If a door is not available square and plumb the frame using a carpenter s square and level. Fasten frame starting at top of the hinge jamb with recommended fasteners Header Strike Jamb Nail/Screw Holes Casing Clip Screw Holes OUGH OPENING WIDTH Nominal door width + 1-1/4" Hinge Jamb Oval Clearance Slots for wood casing nails OUGH OPENING HEIGHT Net frame height + 1/2"-3/4" Finished Floor Wall Construction Wood Studs and Drywall ecommended Fasteners: 1-1/4" (min.) Drywall Screws Coarse thread or 6d common nails Wall Construction Metal Studs and Drywall ecommended Fasteners: 1-1/4" (min.) Type S Bugle Head Self-Tapping Screws 6
8 Your Doorway to a Beautiful Home Your Doorway to a Beautiful Home For more information on Milliken Millwork, Inc. products and services, please visit: ADJUSTABLE & FIXED STEEL DOO FAMES MILLIKEN MILLWOK, INC. LOCATIONS Michigan (HQ) Ohio Pennsylvania 6361 Sterling Drive North Sterling Heights, MI Fax: Circle Freeway Drive Cincinnati, OH Fax: Plummer oad Sidman, PA Fax: E Z FLEX E Z Part No /13
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