WAYNESBORO AREA SCHOOL DISTRICT CURRICULUM MATERIALS AND MANUFACTURING IV
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1 UNIT: Safety NO. OF DAYS: 20 KEY LEARNING(S): Safe and proper use of tools and machines UNIT : How do I safely work in materials and manufacturing lab & How to apply machines and tools? D2. Diagnose a malfunctioning system and use tools, materials, and knowledge to repair it. Classroom rules and expectations General safety rules Power tool safety and Use How do I operate the machines and tools in a safe and proper manner? Lumber Fasteners Hand tools Safety devices Pa safety guide Act 116 form E6. Compare and contrast the importance of science, technology, engineering and math (STEM) as it pertains to the manufactured world. What are the rules and expectations while working the shop setting?
2 UNIT: Measurement KEY LEARNING(S): Review of accurate measurement? UNIT : Why is accurate measurement important in a manufacturing setting? D1: Refine a design by using prototypes and modeling to ensure quality, efficiency, and productivity of a final product. Ruler / tape measure Outer and inside calipers How do you read a ruler and measure to the nearest 1/32th of an inch? NO. OF DAYS:5 Rulers Tape measures worksheets Scale calipers
3 UNIT: Lumber types, grade, and defects NO. OF DAYS: 10 KEY LEARNING(S): Determining lumber grades, types and defects UNIT : How is lumber sawn, graded and sorted? D3. Synthesize data, analyze trends, and draw conclusions regarding the effect of technology on the individual, society, and the environment. Lumber identification Lumber sawing methods What are the common types of lumber that is grown and used for the woodworking industry? What methods are available to saw trees into lumber? What are the benefits of each method? Example of rough sawn lumber Examples of lumber types Defect examples Bow Cup Split Worm hole S2S Rough sawn Quarter sawn Rift sawn Plain sawn Lumber bluing pitch Common lumber defects What are common lumber defects associated with the specific grade of lumber? Lumber grading What are the various types of lumber grading requirements?
4 UNIT: Lumber gluing techniques and squaring procedure KEY LEARNING(S): Various lumber joining methods and board squaring procedure UNIT : How do I join lumber into a panel and properly square it? B1. Compare and contrast how the use of technology involves weighing the trade-offs between the positive and negative effects. Board squaring Cross cut to rough length Joint best edge Rip to width What are the steps for squaring a board? NO. OF DAYS:25 Wood working tools and machines. Safety equipment Grain Rip Joint Wood glue Jointer Planer Miter saw Bar clamp E7. Evaluate structure design as related to function, considering such factors as style, convenience, safety, and efficiency. Joint machine mark Gluing a wood panel Alternate the cup of grain Various wood joints for gluing panels What is the procedure for gluing panels of wood and various joints to accomplish this?
5 UNIT: Joinery Methods KEY LEARNING(S): Identify various woodworking joints and apply them to the assigned project UNIT : What are intermediate level woodworking joints? B1. Compare and contrast how the use of technology involves weighing the tradeoffs between the positive and negative effects E7. Evaluate structure design as related to function, considering such factors as style, convenience, safety, and efficiency. Finger joint Dove tail Mortise and tennon Rail and style Tongue and groove Dado and rabbet How is the finger joint applied in woodworking? What is the application of the dove tail joint? What is the application and setup of a Mortise and tennon? What is the application of the rail and style wood joinery? What is the application of tongue and groove joinery? NO. OF DAYS:35 Examples of each joint type Various shaping bits to great the joints Woodworking clamping tools Woodworking machines for squaring material. Grain Dado Rabbet Finger joint Dove tail Rail and style panel Tongue and groove What is the application and setup of a dado and rabbet?
6 UNIT: Lathe Applications NO. OF DAYS: 15 KEY LEARNING(S): Lathe setup and applications UNIT : What is the safe and proper use and application of the wood lathe? B1. Compare and contrast how the use of technology involves weighing the tradeoffs between the positive and negative effects. Identify various parts of the lathe. Apply various lathe tools to create a project How is the wood lathe operated in a safe manner? How are the various lathe tools used to create various projects Lumber Machinery Wood lathe Lathe tools Head stock Tail stock Gouge Skew Spur center E7. Evaluate structure design as related to function, considering such factors as style, convenience, safety, and efficiency.
7 UNIT: Cabinet making KEY LEARNING(S): How are cabinets designed and made? UNIT : What techniques are used in cabinet making today? B2. Demonstrate how humans devise technologies to reduce the negative consequences of other technologies. Common materials used for cabinetry common hardware and mechanical fasteners for cabinetry -drawer slides -t nuts What are common building materials for cabinetry? What is common types of hardware and fasteners used in cabinetry? NO. OF DAYS:30 Woodworking lab Computers projector Toe kick Facing Corner blocks Various parts of cabinets -Toe kick -facing -corners blocks How to Identify parts of a cabinet?
8 UNIT: Materials processing and pre finishing techniques KEY LEARNING(S): Material processing techniques Pre Finishing Techniques UNIT : NO. OF DAYS:25 What steps are needed for projects prior to finishing? What machine processes are needed for the finished product? B2. Demonstrate how humans devise technologies to reduce the negative consequences of other technologies B3. Compare and contrast how a number of different factors, such as advertising, the strength of the economy, the goals of a company and the latest fads, contribute to shaping the design of and demand for various technologies. Eligible Content & Skills Sanding techniques and application. Pre finishing techniques Shaping Sawing Curving Router Drilling Boring Why is sanding prior to finishing important? What types of products are available to enhance the finishing process? How do I machine the material to meet the requirements? Sander Sand paper Safety tools Pre stain Tack cloth Bandsaw Scroll saw Spindle sander Belt/disc sander Router Sand paper sander Grit Sand paper Blade Tack cloth Grit Pre stain Collet Spindle
9 UNIT: Finishing KEY LEARNING(S): Application of polyurethane, Tung oil, mineral oil and other finishes UNIT : What product do I use to protect my finished product? B3. Compare and contrast how a number of different factors, such as advertising, the strength of the economy, the goals of a company and the latest fads, contribute to shaping the design of and demand for various technologies. Types of finish application wipe on, brush on, and spray on. Benefits and application of various finish types. Which application of finish is best for the finished product? Which finish would be aesthetically pleasing for the project? NO. OF DAYS:15 Polyurethane Brushes Rags Spray applicator Polyurethane Compressed air Tung oil Mineral oil Shellac
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