Model Curriculum. Machining Technician/CNC Operator L4 SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL:

Transcription

1 Model Curriculum Machining Technician/CNC Operator L4 SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL: AUTOMOTIVE MANUFACTURING MACHINING ASC/Q3503 4

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3 TABLE OF CONTENTS 1. Curriculum Trainer Prerequisites Annexure: Assessment Criteria 07

4 Machining Technician /CNC Operator L4 CURRICULUM / SYLLABUS This program is aimed at training candidates for the job of a Machining Technician/CNC Operator L4, in the Automotive Sector/Industry and aims at building the following key competencies amongst the learner Program Name Qualification Pack Name & Reference ID. Machining Technician/CNC Operator L4 Machining Technician/CNC Operator L4 ASC/Q3503 Version No. 1.0 Version Update Date Pre-requisites to Training Training Outcomes Minimum Educational Qualifications : ITI Mechanical/Machine Technology Experience : 3 to 4 years in various machining activities After completing this programme, participants will be able to: Carry out pre-machining activities: Engineering drawings, work instructions, proper coolants and lubricants, Instruction of tools as specified in operating manuals, measuring tools, programming the CNC/ numerically controlled machine, material removal rate, wheel dressing activities for grinding operations, balancing and dressing of wheels Perform different kinds of machining operations: Adjusting Machine tools, working of different holding fixtures, gears, stops, does and don ts of the manufacturing process, Lathe/ turning/milling/ shaping/ grinding/ boring/ broaching/ Hobbing / facing/ shaping/ blanking/ piercing/ special purpose machine operations, machining parameters,operate hand wheels/valves, Inspection of machining operations, Recording of machining operations Conduct all post machining operations: Perform minor machine maintenance, Perform minor repairs and adjustments to the machine,broaching operations, Perform de- burring activities, Measure the specifications of the finished component, Use of vernier callipers, micrometres, gauges, rulers, Quality check, Basic inspection process, Tool Changing, Timely and safely replaced Maintain a safe and healthy working environment: Safety Procedures, PPE, Hazards and Risks, Waste Disposal, Personal Hygiene Maintain 5S at the work premises: 5S,Sorting and Placing,Segregation of waste, Technique of waste disposal, Ensure cleaning of self and workplace, Ensure sustenance

5 This course encompasses 5 out of 5 National Occupational Standards (NOS) of Machining Technician/CNC Operator L4 Qualification Pack ASC Q3503 issued by Automotive Skills Development Council. Sr. Module Key Learning Outcomes Equipment Required No. 1 Carry out premachining machining processes Projector, stationary, CNC List and explain the different types of Laptop White board, Marker, activities List and explain the different types of machine, Jigs & Fixtures, tools used in the machining process with operating manuals, Work Theory Duration respect to type of process to be pieces, Hand tools, Power (hh:mm) conducted tools, Cutting tools, 35:00 Understand the application of coolant and Measuring tools (compasses, lubricants Vernier caliper, Gauges, Practical Explain the basic principles of 5 S in Rulers), PPE Duration manufacturing Cleaning, sorting etc. (hh:mm) Understand the output product 70:00 requirement by reading the engineering drawing specified in the work instructions/ Corresponding work order NOS Code Select proper coolant and lubricant ASC/N3507 required for machining the required component Set of machine stops or guides as per the specified lengths indicated through scales or work instructions Measure and mark reference points/ cutting lines on the work pieces, using compasses, callipers, rulers and other measuring tools Explain acceptance requirements/ limits of machining e.g. surface finish, specific orientation, gauge inspection etc. Assist the Master Machining Technician in programming the CNC/ numerically controlled machine as per the work instructions Establish the right material removal rate while programming the machine as per specified requirements Handle technical matters related to machine programming with engineer/ supervisory/ personnel in the maintenance team Set machine guards in place before turning on grinding wheel Ensure proper balancing and dressing of wheels before use Select and mount grinding wheels on machine, according to work instructions Use hand tools and apply knowledge of abrasives and grinding procedures

6 Sr. Module Key Learning Outcomes Equipment Required No. 2 Perform different Explain basic fundamentals of machines Laptop White board, Marker, kinds of and mechanics Projector, stationary, jigs and machining Gain knowledge on metal properties/ fixtures, hand drilling machine, operations metallurgy grinding machine, milling Gain knowledge on gear changing machine, bench vice, Work Theory Duration techniques and minor maintenance as pieces, V-Block, clamps Steel (hh:mm) per checklist tape, Steel rule, Try square, 30:00 Explain the basic principles of 5 S in Combination square, Vernier manufacturing calliper, Micrometre, Dividers, Practical Set-up, adjust machine tools, fixtures/ jigs Weighing scales, height Duration and cutting tools in order to perform gauge, Bevel protractor, Plug (hh:mm) machining operations gauge, surface plate, Hacksaw 60:00 Check the centring and facing of the work frame adjustable, Files collets, pieces and check for alignment of the taps, end mills, Ball peen Corresponding work pieces as per the final product hammer, Adjustable Wrench, NOS Code output specifications Screw driver set, Allen key, ASC/N3508 Check the working of different holding Spanner set, Spindle key, air fixtures, gears, stops gauge (unit/plugs/rings), Drill vice, machinist vice, Hand Understand the does and don ts of the vice, Vice grip, Pliers, Raw manufacturing process as defined in material MS bars, block of SOPs/ Work Instructions steel and aluminium, Cutting Start the lathe/ turning/milling/ shaping/ oil, grease gun, coolants, grinding/ boring/ broaching/ hobbing / lubricants, Wire brush (M.S.), facing/ shaping/ blanking/ piercing/ Cleaning agents, Cleaning special purpose machine for operations cloth, Waste container, Dust Ensure that the right command is entered pan & brush set, Liquid soap, in the CNC machine as defined Hand towel, PPE machining parameters Operate hand wheels or valves in order to feed the component and allow cooling and lubricating to the tool Brush or spray lubricating material on work pieces where applicable Take appropriate action in case of any irregularities e.g. power failure, rejection, tool breakage etc. Ensure recording operational data 3 Conduct all post machining operations Theory Duration (hh:mm) 30:00 Practical Duration (hh:mm) 65:00 Corresponding NOS Code ASC/3509 List out and explain post machining processes Explain the Impact of presence of burrs, edges, chips on the final product performance Understand the application of coolant and lubricants Maintain the machine as per proper operational condition/ daily maintenance check Clean the hydraulic tank/ Gauge/ Tools/ Fixtures as per the cleaning schedule and the process mentioned in the Work Instruction/ SOP manual Perform minor repairs and adjustments to the machine and notify supervisor/ Laptop White board, Marker, Projector, stationary,jigs and fixtures, hand drilling machine, grinding machine, milling machine, bench vice, Work pieces, V-Block, clamps Steel tape, Steel rule, Try square, Combination square, Vernier calliper, Micrometre, Dividers, Weighing scales, height gauge, Bevel protractor, Plug gauge, surface plate, Hacksaw frame adjustable, Files collets, taps, end mills, Ball peen hammer, Chisels, Scrapers, Adjustable Wrench, Screw

7 Sr. No. Module Key Learning Outcomes Equipment Required 4 Maintain a safe and healthy working environment Theory Duration (hh:mm) 28:00 Practical Duration (hh:mm) 27:00 Corresponding NOS Code ASC/N0006 maintenance team when major service/ repair is required Use files, hand grinders, wire brushes, or power tools for performing de burring operations. Use chisels, scrapers, and other hand tools and equipment to Trim, scrape, or de burr objects or parts Measure the specifications of the finished component and verify conformance as per Control Plan/ Work Instruction Use devices like micrometers, vernier calipers, gauges, rulers and any other inspection equipment for measuring specifications with valid calibration status. Note down the observations of the basic inspection process and identify pieces which comply with the specified standards Organize changing different worn out machine accessories Ensure that the blunt tool is timely and safely replaced by a new tool Replace machine part as per work instructions, using hand tools or notify supervisor/ engineering personnel for taking corrective actions Ensure that the zero offset value is chosen at the time of tool changing process Explain workplace Hazards and risks Explain Firefighting List and explain the contents of the first aid kit List and explain the personal protective equipment like safety gloves, safety glasses, safety shoes and safety helmet Identify activities which can cause potential injury Report the concerned authorities about the potential risks Report the concerned authorities about machine breakdowns, damages Follow the instructions given in the equipment manual Follow the Safety, Health and Environment related practices Operate the machine using the recommended Personal Protective Equipment (PPE) Maintain a clean and safe working environment Maintain high standards of personal hygiene at the work place driver set, Allen key, Spanner set, Spindle key, air gauge (unit/plugs/rings), Drill vice, machinist vice, Hand vice, Vice grip, Pliers, Fire extinguisher, Cutting oil, grease gun, coolants, lubricants, Wire brush (M.S.), Cleaning agents, Cleaning cloth, Waste container, Dust pan & brush set, Liquid soap, Hand towel Inspection &, Machinery/ Data Handbook For Thread Sizes And Other Calculations, Maintenance Manuals, Standard Machined Components from Automobiles to represent small, large, precision parts. Laptop White board, Marker, Projector, Cleaning agents, Cleaning cloth, Waste container, Dust pan & brush set, Liquid soap, Hand towel, Fire extinguisher, Leather safety gloves, leather aprons, safety glasses, Ear Plug, Safety Shoe and First aid kit

8 Sr. No. Module Key Learning Outcomes Equipment Required 5 Maintain 5S at the work premises Theory Duration (hh:mm) 27:00 Practical Duration (hh:mm) 28:00 Corresponding NOS Code ASC/N0021 Total Duration Theory Duration 150:00 Practical Duration 250:00 Carry out waste disposal Report appropriately the medical officer/ HR in case of self or an employee s illness Explain the importance of waste disposal Ensure the work area, tools, equipment and materials are clean Carry out storage of cleaning material and equipment in the correct location and in good condition Ensure self-cleanliness - clean uniform, clean shoes, clean gloves, Follow the daily cleaning standards and schedules to create a clean working environment Carry out sorting of materials, tools and equipment s and spare parts Follow proper labeling procedures Follow proper storage procedures Carry out segregation of waste into Hazardous and Non Hazardous waste and dispose the waste as per SOP Follow the floor markings/ area markings used for demarcating the various sections in the plant Follow 5S at workplace Laptop White board, Marker, Projector, Cleaning agents, Cleaning cloth, Waste container, Dust pan & brush set, Liquid soap, Hand towel, Fire extinguisher, Leather safety gloves, leather aprons, safety glasses, Ear Plug, Safety Shoe and First aid kit Unique Equipment Required: Laptop White board, Marker, Projector, Stationary, jigs and fixtures, CNC machine, hand drilling machine, grinding machine, milling machine, bench vice, Work pieces, V-Block, clamps Steel tape, Steel rule, Try square, Combination square, Vernier calliper, Micrometre, Dividers, Weighing scales, height gauge, Bevel protractor, Plug gauge, surface plate, Chisel, Scrapers, Hacksaw frame adjustable, Files collets, taps, end mills, Ball peen hammer, Adjustable Wrench, Screw driver set, Allen key, Spanner set, Spindle key, air gauge (unit/plugs/rings), Drill vice, machinist vice, Hand vice, Vice grip, Pliers, Fire extinguisher, Cutting oil, grease gun, coolants, lubricants, Wire brush (M.S.),Inspection &, Machinery/ Data Handbook For Thread Sizes And Other Calculations, Maintenance Manuals, Standard Machined Components from Automobiles to represent small, large, precision parts, Cleaning agents, Cleaning cloth, Waste container, Dust pan & brush set, Liquid soap, Hand towel, Fire extinguisher, Leather safety gloves, leather aprons, safety glasses, Ear Plug, Safety Shoe and First aid kit Grand Total Course Duration: 400Hours, 0 Minutes (This syllabus/ curriculum has been approved by (Automotive Skills Development Council)

9 Trainer Prerequisites for Job role: Machining Technician/CNC Operator L4 mapped to Qualification Pack: ASC/Q3503, Version 1.0 Sr. No. Area Details 1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack ASC/Q3503 Version Personal Attributes 3 Minimum Educational Qualifications 3a Domain Certification Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well- organized and focused, eager to learn and keep oneself updated with the latest in the mentioned field. Engineer/Diploma in mechanical/automobile engineering from a recognized institute Certified for Job Role: Machining Technician/CNC Operator L4 mapped to QP: ASC/Q3503. Minimum accepted score as per ASDC guidelines is 70%. 3b Platform Certification Recommended that the Trainer is certified for the Job Role: Trainer, mapped to the Qualification Pack: MEP/ Q0102. Minimum accepted score as per MEPSC guidelines is 80%. 5 Experience 2-3 years in different Machining activities(trainer should have 5 yrs/8 yrs/10yrs Of respective experience in a machine shop of a manufacturing organization & experience in working with CNC machine.

10 Annexure: Assessment Criteria Assessment Criteria Job Role Machining Technician/CNC operator L4 Qualification Pack ASC/Q3503, V1.0 Sector Skill Council Automotive Skills Development Council Sr. Guidelines for Assessment No. 1 Assessment to be conducted by ASDC as per competency output defined in the NOS/QP and the assessment criteria provided in the NOS/QP 2 Assessment to be carried out by a third party Assessment Body duly affiliated to the SSC. 3 ASDC assessments will be comprehensive and cover all aspects of acquired knowledge, Practical skills and also basic ability to communicate. Accordingly, evaluation process would include: i. Theory/Knowledge test ii. Practical demonstration test iii. Face to Face Viva-Voce 4 Theory/Knowledge assessment will be carried out on line through a link provided for each assessment that generates a random paper from a bank of questions available at the back end. - Exception to an online test in favour of Paper Test would be subject to nonavailability of requisitebroad band and/or hardware. - On line test would be conducted in the presence of an ASDC assessor till web enabled proctoring is deployed. 5 ASDC assessor would be conducting Practical and Viva as per the criteria provided in the NOS/QP. 6 Cut off criteria for certification (Marks obtained in %):80 %

11 Criteria for assessment of Trainees JOB ROLE CNC OPERATOR / Machining Technician Qualification Pack ASC/Q 3503 No. Of NOS 3 Role specific, 2 generic NOS Title/ NOS Elements NOS & Performance Criterion Description Marks allocation ASC/N3507 Carry out pre-machining activities Theory Viva Practical Understanding the component requirements Checking the dimensions for the component Programming the machine for specific tool operations PC1. Before starting the machining operations, obtain a detailed and thorough understanding of the task at hand: o understand the output product requirement by reading the engineering drawing specified in the work instructions/ work order o reading the control panel instructions/ job orders to determine the correct output product specifications o understanding the tooling instructions (fixtures, cutting tools, jigs etc.) as specified in the Operating Manual/ Work Instructions or Standard Operating Procedures o selection of proper coolant and lubricant required for machining the required component PC2. Set the machine stops or guides or programmes as per the specified lengths indicated through scales or work instructions PC3. Measure and mark reference points/ cutting lines on the work pieces, using compasses, callipers, rulers and other measuring tools PC4. Understand acceptance requirements/ limits of machining e.g. surface finish, specific orientation, gauge inspection etc. PC5. Understand any other specific requirement for machining PC6. Assist the Master Machining Technician in programming the CNC/ numerically controlled machine as per the work instructions

12 Performing wheel dressing activities for grinding operations ASC/N3508 Setting up machine as per work instructions PC7. Set the right material removal rate while programming the machine as per specified requirements E.g. for Hobbing set the ratio for the rotation of the shafts/spindle which determine the number of teeth made on the work piece PC8. Discuss technical matters related to machine programming with engineer/ supervisory/ personnel in the maintenance team For manual wheel dressing activities for grinding operations perform the following activities: PC9. always put machine guards in place before turning on grinding wheel PC10. run the wheels for a least one minute before actual work begins PC11. ensure proper balancing and dressing of wheels before use PC12. select and mount grinding wheels on machine, according to work instructions PC13. using hand tools and applying knowledge of abrasives and grinding procedures PC14. always use eye protection while performing these activities Sub total Perform different kinds of machining Theory Viva Practical operations PC1. Change the cutting tool of the Special 0 10 Purpose Machine as per the process requirement PC2. Set-up, adjust machine tools, fixtures/ jigs and cutting tools in order to perform machining operations and keep dimension within the specified tolerance limit specified in the Standard Operating Procedures/ Operating manuals/ Control Panel PC3. Lift the work piece/ metal stock manually or through hoist and position the same securely in the machine using fasteners and hand tools and verify their positions with measuring instruments PC4. Check the centring and facing of the 0 20 work pieces and check for alignment of the work pieces as per the final product output specifications PC5. Check the working of different holding

13 Perform machining on the component fixtures, gears, stops etc. to control work piece movement, using hand tools, power tools, measuring instruments PC6. While performing Grinding/ Boring machining activities, mark spots on the work piece/ metal stock before performing the operation PC7. Move controls to adjust, start, or stop equipment during grinding process PC8. Clearly understanding the does and don ts of the manufacturing process as defined in SOPs/ Work Instructions or defined by supervisors PC9. Start the lathe/ turning/milling/ shaping/ grinding/ boring/ broaching/ hobbing / facing/ shaping/ blanking/ piercing/ special purpose machine for operations PC10. Select the right cutting/ grinding/ broaching (teeth) tool as per tooling instructions and as per the work / supervisor s instructions PC11. For manual grinding activities ensure the following: o Clear understanding of the metallurgical properties of the machined parts o two hand coordination is appropriate o checking the surface of the grinding plate to identify any abrasions, holes, plate inclination o Checking the rotation of the grinding wheel o understanding the usage of hardness testing machine PC12. For milling operations check to ensure: o revolution ridges/marks are within the defined roughness limits associated with surface finish of the work piece o two hand coordination is appropriate as for manual operations o gap setting between milling rod and component is appropriate o correct angle is selected for cutting the parts o usage of measurement such as scales, vernier calipers is made as per the 10 20

14 work instructions Observe/ Record the machining operations PC13. Ensure that the right command is entered in the CNC machine as defined machining parameters PC14. In case of boring operations ensure that the length to bore diameter is fixed so that is does not cause deflection in the cutting tool PC15. Operate hand wheels or valves in order to feed the component and allow cooling and lubricating to the tool PC16. Turn on the coolant valves and start their flow to maintain temperature in the machine chamber PC17. Brush or spray lubricating material on work pieces where applicable PC18. Move tool holders manually or by turning the hand wheels in order to feed tools along the machined component/ piece PC19. Take appropriate action in case of any irregularities e.g. power failure, rejection, tool breakage etc. PC20. Extract or lift jammed pieces from machines through use of wire hooks, lift bars, hands etc. PC21. Observe machine operations to detect defects in the component manufactured PC22. Observe the machine operations for any malfunctions and immediately inform the supervisor/ maintenance team of any malfunction observed to prevent damage to the machining equipment/ output product PC23. Ensure recording operational data such as pressure readings, length of strokes, feed rates, speed etc. in the formats specified by the supervisor PC24. Ensure tool replacement as per recommended tool life in no. of pieces PC25. Enter readings of key dimensions on control charts/ SPC record; provide required tool offsetting with the help of supervisor on correct side based on the reading subtotal ASC/N 3509 Conduct all post machining operations Theory viva Practical Perform minor PC1. Maintain the machine as per proper

15 machine maintenance activities Perform deburring activity on the machined components Check quality of machined component (Gauging) operational condition/ daily maintenance check PC2. Perform minor machine maintenance activities such as oiling or cleaning machine and its components per the schedules given in the maintenance plan PC3. Clean the hydraulic tank/ Gauge/ Tools/ Fixtures as per the cleaning schedule and the process mentioned in the Work Instruction/ SOP manual PC4. Add coolant and lubricant in machine reservoir as per the SOPs PC5. Removing chips from different machine areas and dispose of scrap or waste material into the disposal area in accordance with the company policies and environmental regulations PC6. For broaching operations ensure that the broaching teeth is not broken and is flushed out of any metal chips PC7. Perform minor repairs and adjustments to the machine and notify supervisor/ maintenance team when major service/ repair is required PC8. With the help of the correct tool remove the extra burrs, sharp edges, rust and chips from the metal surface PC9. Use files, hand grinders, wire brushes, or power tools for performing de burring operations. Ensure usage of Personal Protective equipment like eye glasses and hand gloves. PC10. Trim, scrape, or de burr objects or parts, using chisels, scrapers, and other hand tools and equipment PC11. For automated processes perform shot blasting/ vibrio processes for completing de-burring operations PC12. Measure the specifications of the finished component and verify conformance as per Control Plan/ Work Instruction PC13. Use devices like micrometers, vernier calipers, gauges, rulers and any other inspection equipment for measuring specifications with valid calibration status. PC14. Note down the observations of the

16 Tool Changing Process basic inspection process and identify pieces which comply with the specified standards PC15. Separate the defective pieces into two categories pieces which can be repaired/ modified and pieces which are beyond repair and maintain records of each category PC16. For all special parameters get the inspection done by QA/ Standard Room as per the frequency in the Control Plan and record the observations PC17. Organize changing different worn machine accessories, such as cutting/ grinding/ broaching/ hobbing tools( as per tool life listed, recommended) other hand tools PC18. Ensure that the blunt tool is timely and safely replaced by a new tool PC19. Replace machine part as per work instructions, using hand tools or notify supervisor/ engineering personnel for taking corrective actions PC20. For automated process observe the tool change cycle in order to ensure that the selected tool is transferred to the spindle from magazine after the previous tool is transferred to the magazine from the spindle PC21. Ensure that the zero offset value is chosen at the time of tool changing process Subtotal ASC/N 0021 Maintain 5S at the work premises Theory viva Practical Identify and PC1. Identify activities which can cause report the risks potential injury through sharp objects, identified burns, fall, electricity, gas leakages, radiation, poisonous fumes, chemicals,loud noise PC2. Inform the concerned authorities about the potential risks identified in the processes, workplace area/ layout, materials used etc. PC3. Inform the concerned authorities about machine breakdowns, damages which can potentially harm man/ machine during operations PC4. Create awareness amongst other by sharing information on the identified

17 Create and sustain a Safe, clean and environment friendly work place ASC/N 0006 risks PC5. Follow the instructions given on the equipment manual describing the operating process of the equipment PC6. Follow the Safety, Health and Environment related practices developed by the organization PC7. Operate the machine using the recommended Personal Protective Equipment (PPE) PC8. Maintain a clean and safe working environment near the work place and ensure there is no spillage of chemicals, production waste, oil, solvents etc. PC9. Maintain high standards of personal hygiene at the work place PC10. Ensure that the waste disposal is done in the designated area and manner as per organization SOP. PC11. Inform appropriately the medical officer/ HR in case of self or an employee s illness of contagious nature so that preventive actions can be planned for others subtotal Maintain a safe and healthy working Theory Viva practical environment Ensure sorting C1. Follow the sorting process and check that the tools, fixtures & jigs that are lying on workstations are the ones in use and unnecessary items are not cluttering the workbenches or work surfaces. PC2. Ensure segregation of waste in hazardous/ non Hazardous waste as per the sorting work instructions PC3. Follow the technique of waste disposal and waste storage in the proper bins as per SOP PC4. Segregate the items which are labelled as red tag items for the process area and keep them in the correct places PC5. Sort the tools/ equipment/ fasteners/ spare parts as per specifications/ utility into proper trays, cabinets, lockers as mentioned in the 5S guidelines/ work instructions PC6. Ensure that areas of material storage areas are not overflowing

18 Ensure proper documentation and storage ( organizing, streamlining) Ensure cleaning of self and the work place PC7. Properly stack the various types of boxes and containers as per the size/ utility to avoid any fall of items/ breakage and also enable easy sorting when required PC8. Return the extra material and tools to the designated sections and make sure that no additional material/ tool is lying near the work area PC9. Follow the floor markings/ area markings used for demarcating the various sections in the plant as per the prescribed instructions and standards PC10. Follow the proper labeling mechanism of instruments/ boxes/ containers and maintaining reference files/ documents with the codes and the lists PC11. Check that the items in the respective areas have been identified as broken or damaged PC12. Follow the given instructions and check for labelling of fluids, oils. lubricants, solvents, chemicals etc. and proper storage of the same to avoid spillage, leakage, fire etc. PC13. Make sure that all material and tools are stored in the designated places and in the manner indicated in the 5S instructions PC14. Check whether safety glasses are clean and in good condition PC15. Keep all outside surfaces of recycling containers are clean PC16. Ensure that the area has floors swept, machinery clean and generally clean. In case of cleaning, ensure that proper displays are maintained on the floor which indicate potential safety hazards PC17. Check whether all hoses, cabling & wires are clean, in good condition and clamped to avoid any mishap or mix up PC18. Ensure workbenches and work surfaces are clean and in good condition PC19. Follow the cleaning schedule for the lighting system to ensure proper illumination PC20. Store the cleaning material and equipment in the correct location and in good condition PC21. Ensure self-cleanliness - clean uniform,

19 Ensure sustenance clean shoes, clean gloves, clean helmets, personal hygiene PC22. Follow the daily cleaning standards and schedules to create a clean working environment PC23. Attend all training programs for employees on 5 S PC24. Support the team during the audit of 5 S PC25. Participate actively in employee work groups on 5S and encourage team members for active participation PC26. Follow the guidelines for What to do and What not to do to build sustainability in 5S as mentioned in the 5S check lists/ work instructions Sub total Total