TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY

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May, 009 CURRICULUM SECTION ACADEMICS DEPARTMENT 96H, GULBERGII,

1 GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR FOR MACHINIST (6 Months Course) Revised May, 009 CURRICULUM SECTION ACADEMICS DEPARTMENT 96H, GULBERGII, LAHORE Ph # , gm.acad@tevta.gop.pk, manager.cur@tevta.gop.pk

2 Machinist (6 Month Course) TRAINING OBJECTIVES This course is meant to produce a workforce that is capable of conducting preliminary machine cutting operations mostly related to the conventional processes. This curriculum is revised / redesigned of one year duration consisting upon two semesters which is zeal of reaching to the modern automatic operations in the trainees becoming integral part of society. The trainees such produced would be quite capable of carrying out their tasks under supervision along with ethical values. CURRICULUM SALIENTS Entrylevel : Matric Duration of course : 06 Months Total Training Hours : 800 Hours : 40 Hours per week : 06 days per week 7 Hours per Day Except Friday 5 Hours Training Methodology : Practical 90% : Theory 0% Medium of Instruction : Urdu / English ½ hour per week for Work Ethics

3 Machinist (6Month) Course SKILL COMPETENCY DETAILS: On successful completion of this course, the trainee should be able to;. Use measuring/hand tools accurately/effectively.. Make lathe machine jobs by performing following operations (Turning, taper turning, step turning, facing, drilling, center drilling, boring, reaming, knurling and threading). 3. Make Milling machine jobs by performing of following operations (Cutting of Spurgears, Helical gears, Drills, Reamers, Racks and Slots on universal and vertical milling machines) 4. Make shaper machine jobs (Squaring, Cutting of vblock, Cutting of keyways, and preparing dovetail joints). 5. Handle the jobs on drilling machine (Selection of number, letter and fractional size drills for drilling purposes on different kinds of drilling machines & making circular holes on taping block). 6. Make bench jobs (Center gauge, ACME gauge, Inside/Outside caliper and other fitting jobs) etc.

4 Machinist (6Month) Course 3 KNOWLEDGE PROFICIENCY DETAILS: On successful completion of this course, the trainee should be able to:. Explain to take the readings with the help of measuring tools.. Explain the name and identification of measuring and hand tools (Try square, Inside / outside Caliper, Letter and Number drills, Cutter, divider, Bench vice, Thickness gauge, Hammer, Steel rule, Scriber, Center punch, Chisels, Screw pitch gauge, vblock, Micrometer, Inside micrometer, Venire caliper, Bevel protector, Dial indicator, Height Gauge Digital Venire Caliper, Micrometer with mm/ inch reading etc. 3. Define the Lathe machine (Safety precautions, Specification of Lathe machine, Types of Lathe machines, Parts of Lathe machine, their functions and Accessories of Lathe). 4. Define the Milling Machine (Safety Precautions, Specifications of Milling Machine, Types of Milling Machines, Parts of Milling Machine & their functions, Types of Milling Cutters and their use, Dividing Head & its parts, Methods of Indexing, Daily and scheduled maintenance). 5. Describe the Shaper machine (Safety Precautions, specifications of Shaper, Parts of Shaper Machine and their functions, Nomenclature of cutting tools of Shaper, Difference between Shaper and Planner, Daily and Scheduled maintenance). 6. Explain the Drill machine (Safety Precautions, Kinds of drill machines, Specifications of drilling machine, Parts of drilling machine and their functions, Knowledge about number, Letter and fractional size drill, Daily and Scheduled maintenance). 7. Explain the Bench work (Safety Precautions, Hand tools, Concept of filing, polishing, chipping, Lay out, Tapping, Threading, and Reaming).

5 Machinist (6Month) Course 4 CURRICULUM DELIVERY STRUCTURE Curriculum Delivery Make up Session Revision Cocurricula Activities Final Test Total W E E K

6 Machinist (6Month) Course 5 Sr. No. Main Topics SCHEME OF STUDIES Machinist (6 Months Course) Theory Hours Practical Hours Total Hours. Measuring Fitting (Bench Work) Tool Grinding Turning Milling Shaping Workshop Project / Maintenance Functional English Work Ethics (Lab. Theory) 0 0 Total

7 Machinist (6Month) Course 6 DETAIL OF COURSE CONTENTS Machinist (6 Months Course) Sr. No. Measuring Detail of Topics Theory Hours Practical Hours.. Basic Unit, Measuring System, Testing Instruments, Measuring Methods, testing.. Vernier Caliper (Kinds) and Use of Verneir Caliper.3. Micro Meter (Kinds) and Use of Micrometer.4. Use of Inside, Outside Caliper and Bevel Protector.5. Gauges (Kinds) and Use of Gauges.6. Use of different type of internal & external gauges. Fitting (Bench work).. Fitting (Bench work)... Basic Mathematics... Basic Units..3. Basic Drawing..4. Safety Precautions..5. Hand Tools..6. Concept of Filling, Drilling, Polishing, Chipping, Layout, Tapping, Threading, Sawing, Reaming.. Filing and Sawing Exercise.3. Tri Square.4. Fitting.5. Drilling, Taping, Reaming.6. Inside, Outside Caliper.7. Center Gauge.8. Acme Gauge

8 Machinist (6Month) Course 7 3. Tool Grinding 3.. Introduction of Tool Grinder Machines 3.. Personal, Machine and Work Safety 3.3. Kinds of Grinding wheels and Uses 3.4. Testing and Mounting of Grinding wheel 3.5. Cutting, Tools and their Angle materials 3.6. Angles of Chisels, scribers, center punch 3.7. Angles for chisels, scribers, and center punch 3.8. Grinding of scriber and center punch 3.9. Grinding of flat chisel and cross cut chisel 3.0. Grinding of right hand roughing tool 3.. Grinding of left hand roughing tool 3.. Grinding of right hand turning tool 3.3. Grinding of parting off tool 3.4. Grinding of round nose polishing tool 3.5. Grinding of twist drill 3.6. Balancing / mounting of grinding wheel 3.7. Readjustment of tool rest with minimum space 3.8. Dressing of grinding wheel 4. Turning 4.. Introduction of Lathe Tools and their uses 4.. Basic material 4.3. Safety precautions 4.4. Specification of lathe 4.5. Type of lathe 4.6. Parts of lathe and their functions 4.7. Accessories of lathe 4.8. Maintenance of lathe machines 4.9. Clamping of turning tool in tool post 4.0. Facing and turning 4.. Step Turning 4.. Gear Blank (Spur)

9 Machinist (6Month) Course Gear Blank (Helical) ( Pieces) 4.4. Step Boring 4.5. Reaming 4.6. Knurling 4.7. Threading V Shape External 4.8. Threading V Shape Internal 4.9. Threading Acme Shape External 4.0. Threading Acme Shape Internal 4.. Threading Square Shape External 4.. Threading Square Shape Internal 5. Milling 5.. Safety Precautions (milling Machine) 5.. Specification of Milling Machine 5.3. Types of Milling Machine 5.4. Parts of Milling and their functions 5.5. Milling Cutters 5.6. Accessories of milling machines 5.7. Plane milling (Square piece 6x6x60mm) 5.8. Step Milling 5.9. Straight Edge 5.0. Spur Gear 5.. Halical Gear ( Piece) 5.. Rack Cutting 5.3. Twist Drill ( flute) 5.4. End Mill Cutter (4 flute) 6. Shaping 6.. Safety Precautions (shaper machine) 6.. Specifications of shaper 6.3. Parts of shaper and their functions 6.4. Nomenclature of cutting tools 6.5. Difference between Shaper & Planner 6.6. Squaring and Angular / Slotting Work Including

10 Machinist (6Month) Course V Block 6.8. Tapping Block 7. Workshop Projects / Maintenance 7.. Maintenance & Allotment of Projects Adjustable Spanner Depth Gauge Circular Die Holder 9 8. Functional English Work Ethics (Lab. Theory) 0 Total

11 Machinist (6Month) Course 0 LIST OF TOOLS / MACHINERY & EQUIPMENT (For a class of 5 Students) Name of Trade Duration of Course Machinist 6 Months Sr. No Nomenclature of Equipment / Tool Quantity. Universal Milling Machine with accessories 08 Nos.. Lathe Machine BL5 6 with accessories 06 Nos. 3. Lathe Machine BL65 5 with accessories 0 Nos. 4. Power Hacksaw 0 Nos. 5. Shaper Machine 8 08 Nos. 6. Floor Drill ¾ 0 Nos. 7. Bench Drill Machine 0 Nos. 8. Pedestal Ginning Machine 0 Nos. 9. Bench Vice With Bench 4 5 Nos. 0. Steel Rule 300mm 5 Nos.. Vernier Caliper 50 mm, 00mm 5 Nos.. Vernier Height Gauge 300mm 0 Nos. 3. V Block 04 Nos. 4. Centre Punch 5 5 Nos. 5. Scriber 5 Nos. 6. Divider 50 mm 5 Nos. 7. Screw Driver Set 8 06 Set 8. Philip Screw Drive Set Set 9. Tap Handle and Tapset M5, M6, M8, M0 04 Set each

12 Machinist (6Month) Course 0. Screw Pitch Gauge 60º 04 Set. Screw Pitch Gauge 55º 04 Set. Radius Gauge 7/ 7.54mm 04 Nos. 3. Combination Set 04 Nos. 4. Allen Key Set 0mm, 5mm 04 Nos. each 5. Double Ended Open Spanner Set 63mm 04 Set 6. Ring Spanner Set 63mm 04 Set 7. Ball Peen Hammer 500 gm 5 Nos. 8. Cross Peen Hammer 500 gm 5 Nos. 9. Straight Peen Hammer 500 gm 06 Nos. 30. Number Punch Set 3 /6 04 Sets 3. Letter Punch Set 3 /6 04 Sets 3. Flat File Nos. 33. Flat File Nos. 34. Flat File 50 5 Nos. 35. Flat File Nos. 36. Flat File 50 5 Nos. 37. Flat File 50 5 Nos. 38. Half Round File 00 5 Nos. 39. Half Round File 00 5 Nos. 40. Round File 00 x 5 Nos. 4. Round File 00 x 5 Nos. 4. Round File 50 x 5 Nos. 43. Triangular File 50 x 3 5 Nos.

13 Machinist (6Month) Course 44. Knife Edge File 5 Nos. 45. Key File Set 5 Nos. 46. File Brush 5 Nos. 47. Flat Chisels 8 5 Nos. 48. Cross Cut Chisels 8 5 Nos. 49. Grooving Chisels 8 5 Nos. 50. Hand Reamers 4,6,8,0,.7, mm 06 Set 5. Die M5, M6, M8, M0, M 06 Set 5. Die Handles 06 No. 53. Drills 3.0, 3.8, 4, 4.,4. 8,5.0,5.5,6.0,6.5,7. 0,7.5,8.0,8.,8.5,9. 0,9.5,0.0,0.,0.5,.0,mm 0 Set 54. Drill Set To 0 mm With Different 0. mm 06 Set 55. Centre Drill,.5, 3.0 mm 5 Nos. each 56. H.S.S Tool Bit 8x8x60 mm 00 Nos. 57. H.S.S Tool Bit xx00 mm 00 Nos. 58. H.S.S Tool Bit 6x6x00 mm 00 Nos. 59. Morse taper Gauge Set Plugs+Rings MT,MT,MT3 03 Set 60. Oil Cane 5 Nos. 6. Tool Centre Gauges 55º and 60º 06 Nos. 6. Hand Vice 6 08 Nos. 63. Adjustable Wrench 06 Nos. 64. Try Angle File 00 5 Nos. 65. Try Angle File 00 5 Nos. 66. Counter Sink 8 60º /.5 60º 08 no. each

14 Machinist (6Month) Course Counter Borer 4,6,0 mm 06 No. each 68. Twist Drill Grinding Gauge 06 Nos. 69. Safety Goggle 5 Nos 70. Diamond Dresser With Holder 04 Nos 7. Acme Thread Gauge(Metric) 06 Nos. 7. Drill Drift 06 Nos. 73. Combination Pliers 8 06 Nos. 74. Tool Box 5 Nos. 75. Surface Plate 03 Nos. 76. Plain Milling Cutter Ф 63 x 50 x 08 Nos. 77. Plain Milling Cuter Ф 63 x 70 x mm 08 Nos. 78. Side And Face Cutter Ф 80 x 8 x 7 mm 08 Nos. 79. Side And Face Cutter Ф 80 x 0 x 7 mm 08 Nos. 80. Side And Face Cutter Ф 80 x x 7 mm 08 Nos. 8. Side And Face cutter Ф 80 x 4 x 7 mm 08 Nos. 8. Side And Face Cutter Ф mm 08 Nos. 83. End Mill Cutter Ф 4 mm two liped Nos. 84. End Mill Cutter Ф 5 mm two liped Nos. 85. End Mill Cutter Ф 6 mm two liped Nos. 86. End Mill Cutter Ф 8 mm two liped Nos. 87. End Mill Cutter Ф 0 mm 4 liped Nos. 88. End Mill Cutter Ф mm 4 liped Nos. 89. End Mill Cutter Ф 4 mm 4 liped Nos. 90. End Mill Cutter Ф 6 mm 4 liped Nos.

15 Machinist (6Month) Course 4 9. End Mill Cutter Ф 8 mm 4 liped Nos. 9. Module Cutter.0 involute Gear milling Cutter 03 Nos. 93. Module Cutter.5 03 Nos. 94. Module Cutter Nos. 95. Module Cutter Nos. 96. Convex / Cutter R6 80mm 03 Nos. 97. Convex / Cutter R8 80mm 03 Nos. 98. Convex Cutter R 80mm 03 Nos. 99. Micro Meter 05mm 04 Nos. 00. Micro Meter 550mm 04 Nos. 0. Micro Meter 5000mm 04 Nos. 0. Micro Meter 05 To 55 mm 04 Nos. 03. Dial Vernier Caliper 04 Nos. 04. Dial Indicator With Magnetic Stand 04 Nos. 05. Digital Vernier Caliper 60mm 04 Nos. 06. Digital Micro Meter 05 mm 04 Nos. 07. Digital Micro Meter 550 mm 04 Nos. 08. DType Bevel Protector 04 Nos. 09. Universal Bevel Protector 04 Nos. 0. Star Wheel dresser 04 Nos.. Balancing Mandrel (Small & Big) 05 Nos.. Grinding Wheel flange 05 Nos. 3. Depth gauge 50mm 05 Nos. 4. Plug gauge6 H7 05 Nos. 5. Plug gauge H7 05 Nos.

16 Machinist (6Month) Course 5 6. Adjustable (Right/ left)tool Holder 05 Nos. 7. Starching table x meter 0 No. 8. Vernier Hight gauge 0 No.

17 Machinist (6Month) Course 6 LIST OF CONSUMABLE MATERIAL REQUIRED For a Class of 5 Students Name of Trade Duration of Course Machinist 6Months Sr. No. Nomenclature of Equipment / Tools Quantity. M.S Square 5 /8 x 5 /8 40 kg. Carbon steel Φ 3 /6 kg 3. Tool Steel x mm 0 kg 4. M.S Flat 3 x /4 kg 5. M.S Flat ½ x 5/8 48 kg 6. M.S Sheet (S.W.G) 3 sq. m 7. M.S Rivet with shank 6xx9mm 5 Nos. 8. M.S washer 9 x mm (bore 6mm) 5 Nos. 9. M.S Φ 0 kg 0. M.S Φ 3 /4 35 kg. M.S Φ 3 30 kg. M.S Φ 5 kg 3. M.S Square ¾ x ¾ 30 kg 4. M.S Φ ½ 0 kg 5. M.S Φ / 0 kg 6. M.S Φ ¼ 50 kg 7. M.S Φ 7/8 5 kg 8. Brass Φ ¼ 0 kg 9. M.S Φ ½ 30 kg 0. M.S Square 3 /4 x 3 /4 5 kg. M.S Flat ¼ x 3 /8 5 kg. M.S Square ½ x ½ 5 kg 3. M.S Flat x 3/8 54 kg 4. M.S Flat ¼ x 3 /6 5 kg

18 Machinist (6Month) Course 7 5. M.S Round Φ 3 /8 3 kg 6. Cheese hand screw M3x0 5 Nos. 7. Rivet Φ 5/3 x / 5kg 8. Rivet Φ 5/8 x / 5 Nos. 9. M.S Round Φ 5/8 5 kg 30. Bright Bar Φ /8 kg 3. Knurled Bolt /4 B.S.W x / 5 Nos. 3. M.S Φ 3 /8 0 kg 33. Cheese head screw M 4 x 5 75 Nos. 34. Mobil oil 500 liter 35. Cotton waste 00 kg 36. Floor Brush 5 Nos. 37. A4 Paper 0 Reem 38. Stapler Machine 0 Nos. 39. Stapler Pins 0 Box 40. Paper Pins Box 4. Marking sheets 500 Nos. 4. Chalk Box Box Note: The HOI / Principal may change as per need, on the recommendations of the concerned HOD and instructor

19 Machinist (6Month) Course 8 EMPLOYABILITY OF PASS OUTS The pass outs of this course may find job / employment opportunities in the following areas sectors:. Fertilizer Plants. Chemical Plants. 3. Pharmaceutical Industry 4. Cement Plants 5. Oil Refineries 6. Automobile Industry 7. Sugar Plants 8. Power Plants 9. Papers and Board Industry. 0. Packaging Industry. Private Repairing Workshop

20 Machinist (6Month) Course 9 MINIMUM QUALIFICATION OF TEACHER D.A.E (Mechanical) with 4 years relevant experience. OR Two years Proficiency certificate in Machinist with 6 years relevant experience.

21 Machinist (6Month) Course 0 REFERENCE BOOKS Practical Books Sr. No. Title of the Book T.T.P Series No. Published By. Trade Training I T.T.P Series 4 Development Cell Lahore. Trade Training II T.T.P Series 5 Turner 3. Trade Training II T.T.P Series 5 Machinist 4. Trainee Manual Machinist G III National Training Board Islamabad Sr. No.. Theory Books Title of the Book T.T.P Series No. Published By All about machine tools. Technical Mathematics T.T.P Series Translated by Aftab Ahmed TTC Mughalpura Lahore T.T.P Series 3. Metals T.T.P Series 50a 4. Basic Metal Work T.T.P Series 50 Translated by 5. Technical Drawing I T.T.7 6. Technical Drawing II T.T.8 Aftab Ahmed A.G Minhas

MACHINIST (3 Month Course) Revised May, 2009

GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR CURRICULUM FOR MACHINIST (3 Month Course) Revised May, 2009 CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-II,