80221 ARCHER BOW HUNTER Component Chart
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1 80221 ARCHER BOW HUNTER Component Chart Roof Roof Cap decal Kit Door Panel Jamb Weldment Door Jamb Weldment Door Frame Door Handle Door Knob Plexiglass (3) Hinge (4) Sidewall
2 JOB BREAKDOWN KEY POINTS PLEXIGLASS (4) x47.75 BOW window pane 1 (4) x20 Smaller window pane Do NOT remove protective film on window panes. Do NOT remove protective film on window panes. (1) plexiglass DOOR window pane PLEXIGLASS 2 (22) hinge (44) 3913 rivet (44) rivet burr Hinge fixture Slide window pane into hinge fixture, aligning the hinge with the fixture s slot. Insert rivet through hinge hole. From underside, hold rivet burr to rivet s end, NEED PHOTOGUN : (3) hinges, (6) rivets, (6) rivet burr : (2) hinges, (4) rivets,(4) rivet burr Using rivet gun, pop rivets : (2) hinges, (4) rivets,(4) rivet burr
3 JOB BREAKDOWN KEY POINTS 3 (4) Sidewall Sidewall stand fixture 7/32 drill bit Slide sidewall into stand fixture. At dimple locations, Drilling from OUTSIDE, drill (15) 7/32 holes per sidewall, as shown. Drill from outside wall. Repeat this process for (4) sidewalls. Outside view of sidewall
4 JOB BREAKDOWN KEY POINTS OUTSIDE View of Panel Insert rivet from outside. 4 (16) 3913 rivet (16) rivet burr Insert rivet from INSIDE of sidewall and through hinge on small window pane. Reaching through other window, place rivet burr on rivet s end, HINGE HINGE (2) Rivets/(2) rivet burrs per hinge. (2) hinges per small window pane. Using rivet gun, pop rivet.
5 JOB BREAKDOWN KEY POINTS Outside View of Panel 1872-B Bolt Insert bolt from OUT- Insert bolt through sidewall SIDE panel 5 (8) turn button from OUTSIDE. (8) 1872-B bolt Thread turn button on end of bolt B Bolt (2) turn button per panel. Inside View of Panel (8) 0096 Nut Firmly hold wrench on nut. 6 #2 Philips bit 3/8 wrench Using #2 Philips bit, tighten bolt to be snug with nut. Position turn button to hold window to wall. Turn Button Turn button to be installed on INSIDE panel
6 JOB BREAKDOWN KEY POINTS From the INSIDE of sidewall, 7 (24) 3913 rivet (24) rivet burr Insert rivet through wall and into hinge of long window pane. Add rivet burr to each rivet s end. (6) rivets/(6) rivet burr per long window pane. Using rivet gun, pop rivets. Repeat process for (4) sidewalls. Insert bolt through sidewall from OUTSIDE. 8 (12) turn button (12) 1872-B bolt From INSIDE panel, thread turn button on end of bolt. (3) turn button per each long window pane. (3) turn buttons per each long window pane. (12) 0096 Nut Firmly hold wrench on nut. 9 #2 Philips bit 3/8 wrench Using #2 Philips bit, tighten bolt to be snug with nut. Position turn button to hold window to wall. Inside View of Sidewall Panel Turn button to be installed on INSIDE panel
7 JOB BREAKDOWN KEY POINTS Inside View of Door Panel door panel (4) 3913 rivet (4) rivet burr Insert rivet from INSIDE of doorpanel and through hinge. Add rivet burr to each rivet s end. NEED PHOTO (2) Rivets/ (2) rivet burr per hinge. Using rivet gun, pop rivet (2) rivets per window hinge. (2) window pane. Insert bolt through sidewall from 11 (2) turn button (2) 1872-B bolt OUTSIDE. Thread turn button on end of bolt. (2) 0096 Nut Firmly hold wrench on nut. Inside View of Door Panel 12 #2 Philips bit 3/8 wrench Using #2 Philips bit, tighten bolt to be snug with nut. Position turn button to hold window to wall.
8 JOB BREAKDOWN KEY POINTS NEED PHOTO Weldment door weldment (2) wood spacers Place door fame weldment over door panel. Secure door from sliding by, Insert a wood spacer within each side of door, as shown. Inside View of Door Panel
9 JOB BREAKDOWN KEY POINTS KNOB Knob Lift door panel. Firmly hold knob in hole from INSIDE wall to be facing up. under table. HANDLE Door Handle KNOB 15 Rubber Mallet Align handle s pin through jamb s hole. Using rubber mallet, tap han- Inside View of Door Panel Handle is secure when snap occurs. dle to knob.
10 JOB BREAKDOWN KEY POINTS (12) 3913 rivets 16 7/32 drill From OUTSIDE view, Using 7/32, drill hole and insert rivet, as shown. Using rivet gun, pop (12) riv- Rivet from OUTSIDE view. ets. Inside View of Door Panel
11 JOB BREAKDOWN KEY POINTS Inside View of Door Panel Jamb (13) 3913 rivet From underside of jamb jamb (OUTSIDE view), door jamb weldment Using rivet gun, Pop (5) rivet along left side. Pop rivets from OUT- SIDE. Pop (3) rivet along top and bottom Door Jamb Weld Pop (2) rivets along hinge side. (3) Hinge 18 (9) 3913 Rivet Rivet Pop Gun From underside (outside view) Using Rivet Gun, pop (3) rivet through hinge. Pop rivets from underside (outside view) of door jamb.
12 JOB BREAKDOWN KEY POINTS Hinge Wood Spacer Flip door jamb assembly over, OUTSIDE is facing up Hinge 19 2 Wood Spacers Place door panel within door jamb. NEED PHOTO OUTSIDE Door Panel facing up #10 Drill Bit Using #10 drill bit, Drill (3) holes through each Hinge Wood Spacer hinge OUTSIDE Facing Up 20 (9) 3913 Rivet (9) Rivet burr From top side of table (outside view) insert (9) rivet within each hinge hole. From underside of table (inside view) hold burr to end of rivet. DOOR w/rivet burr on inside VIEW FROM INSIDE Hinge DOOR weldment only rivet Insert all (9) rivet PRI- OR to popping any rivets Using rivet gun, pop (9) rivet.
13 JOB BREAKDOWN KEY POINTS Serial Tag 1606 Serial Tag (2) 0080 Rivet Drill (2) 1/8 holes through serial tag to door panel top left 22 side, as shown. INSIDE door panel 1/8 drill bit Insert (2) rivet, attaching tag to panel. 23 (4) Assembled Sidewalls (1) Assembled Door Panel (1) Roof (1) Roof Cap (1) KIT See Packaging Instructions
14 80221 ARCHER BOW HUNTER Revisions Name: Date: Rev. Change Location: Change: Comments (reference ECR, serial #) Trena A Master Standardize work Trena 6/27/2017 B Rivet burr Burr on both side of hinge ECR 1080
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