Standard web-manual. Standard web-manual. Kiln-direct s door carrier fabrication manual.

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1 Standard web-manual Standard web-manual Kiln-direct s door carrier fabrication manual. When you order the build your own door carrier package a custom made manual will be included. Order using this web-page:

2 Fabrication package for a lift and slide door carrier with hydraulic lift. Thank you for your interest in kiln-direct and our kiln components. We are looking forward to the opportunity of being part of your kiln project. This building package can be used for installing kiln doors on new kilns or for upgrading the doors on existing kilns. Either way our component packages can help you keep a low cost budget without sacrificing quality and performance. General conditions for using kiln-direct s fabrication design and drawings. Kiln-direct has developed this door carrier design based on the lift and slide method. This design has been installed in many countries and proven its durability, performance, and cost effectiveness. Any lumber company is free to use this design. We only ask that you consider using our kiln equipment, however other kiln manufacturers must obtain permission to copy the design for resale. Your company has invested in this component package of special components and guidelines with fabrication drawings to help you build your own kiln door carrier. The design, enclosed drawings, and illustrations may not be copied for distribution to another person or company. We hope you will honor this, since it provides the revenue for providing this service to the lumber industry. The enclosed drawings, illustrations, and designs are provided for guideline purpose only - it is the builders/installers responsibility to comply with all local building codes/regulations. Kiln-direct cannot be held responsible for compliance with local building codes and conditions. The installer is solely responsible for the quality of the project. Kiln-direct has seen this door design concept used effectively in Europe, Americas, Russia, Africa, and more. Therefore we know the design either meets or can be upgraded to meet, the requirement nearly anywhere in the world. Estimated labor needed for the project: Fabricating the door carrier: 6-10 hours Building kiln door(s): hours per kiln door. The lower number represents the hours it takes an experienced crew and is based on previous experience. The actual hours needed will depend on the local work crew. The enclosed drawings should make it possible for the local work crew to work efficiently. Information and knowledge you need to build your own kiln doors: This manual will provide you with the general information on how to fabricate a kiln door carrier. For more information on how to build the door itself our instructional CD for building your own kiln can provide the information needed for building and installing the complete door system. Order this instructional CD on-line by using this web-link: Materials you need to purchase locally for fabricating the lift and slide door carrier. 1 pc. 50mm (2") black pipe, schedule 80, 3530mm (139") long. 6-7 pcs. 50x6mm (2"x1/4") square tubing, 6 meters (20') long. kiln-direct.com, Burgaw, NC 28425, USA File: door-carrier-manual.wpd Page: 2 of 4

3 Materials included in this package for building the main door plate: The materials in this section will depend on your specific situation, such as number of kiln doors, height, and width. Kiln-direct can supply some items in the list below or all of them in a package. x sets. xxx feet xxx feet xx pcs. x gl Stainless steel door fitting package, which include: S 6 pcs. Pin fittings for side of door plate S 6 pcs. V-holders for side of door opening (two with guide wheels) S 2 pcs. V-plate fittings for top of door plate. S 2 pcs. V-holder for top of door opening. Web-info at Gasket system consisting of aluminum mounting rail and rubber gasket extrusion. Web-info at Stainless steel profile, 50x100x50mm (2"x4"x2") C-channel. Aluminum sheeting, 0.5mm (0.020") thickness. Aluminum comes in coils 1270mm (50") wide. Web-info at Contact adhesive to attach aluminum to wall and roof panels. Web-info at This component package include the following for fabricating the door carrier: This components package is sold as one unit for more information and pricing please visit this web-link 1 pc. 400mm (16") roller for protecting door plate when lifting the door plate. 1 pc. Bottom assembly for mounting the hydraulic lift and 400mm (16") roller including mounting hardware. 1 pc. Hydraulic jack with mounting plate. 2 pcs. I-beam trolleys, 2 ton capacity (4000lbs) each. 2 pcs. Mounting brackets for I-beam trolleys (Fabrication component) 4 pcs. Mounting bracket for hook assembly (for top part door carrier) 2 pcs. Mounting bracket for hook assembly (for bottom part door carrier) 2 pcs. End fittings for the hook assembly. 2 pcs. Middle fitting for the hook assembly and connecting the top and bottom part of the door carrier 12 pcs. 50x5mm (2x3/16") flat bar, 100mm (4") long (for reinforcing corners) 4 pcs. 50x5mm (2"x3/16") angle bar, 50m (2") long (for reinforcing corners) 1 set Fasteners: 4 set 12x50mm (½"x2") bolt and nut for mounting hydraulic lift unit. 1 pcs. 18x125mm (3/4"x5") bolt and nut, grade 8 for top of push rod. 12 pcs. 18x75mm (3/4"x1.25") bolt and nut, grade 8 for mounting the lifting assembly. kiln-direct.com, Burgaw, NC 28425, USA File: door-carrier-manual.wpd Page: 3 of 4

4 This fabrication drawing and information package has been compiled as accurately as possible based on previous projects and experiences. However, each project is a little different, so a few pieces may be missing and there may be a few extra on other components. This material list and the enclosed drawings, should make it easy to install a lift and slide door system. The instructional CD available from kiln-direct can be a good help in understanding the details in making the door plate. We are looking forward to helping you with your next kiln project. Sincerely, Niels Jorgensen kiln-direct.com kiln-direct.com, Burgaw, NC 28425, USA File: door-carrier-manual.wpd Page: 4 of 4

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