! 1911 JIG INSTRUCTIONS 1 of 8

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Noah Washington
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1911 JIG INSTRUCTIONS 1 of 8 RECOMMENDED TOOLS 1. 5/32 DRILL BIT HIGH SPEED STEEL WORKS CARBDE WORKS BETTER 2. 7/64 DRILL BIT HIGH SPEED STEEL WORKS CARBDE WORKS BETTER 3. 3MM (.118) KEY WAY CUTTER.

1 1911 JIG INSTRUCTIONS 1 of 8 RECOMMENDED TOOLS 1. 5/32 DRILL BIT HIGH SPEED STEEL WORKS CARBDE WORKS BETTER 2. 7/64 DRILL BIT HIGH SPEED STEEL WORKS CARBDE WORKS BETTER 3. 3MM (.118) KEY WAY CUTTER. ( 3/8 SHANK 10 TOOTH.750 DIAMETER) 4. 6 DIGITAL CALIPER 5. SMALL FILES 6. DREMMEL (FOR FITTING OF PARTS) 7. 3/8 END MILL 3/8 SHANK 4 FLUTE. HIGH SPEED STEEL WORKS FINE DRILL BIT 9. DEPTH GUAGE 10. FINE STONE 11. FLY CUTTER /16 BALL END MILL READ ALL THE INSTRUCTIONS BEFORE STARTING THIS PROJECT. STEP 1 MEASURE FROM THE TOP OF THE FRAME DECK TO THE CENTER LINE OF THE SLIDE STOP PIN( USE.201 DRILL BIT FOR THIS)INSTALL THE DRILL BIT IN THE HOLE SO THAT JUST THE SHANK IS STICKING OUT. TAKE YOUR DEPTH MICROMETER (ZERO IT) MEASURE FROM THE TOP OF THE FRAME TO THE TOP OF THE.201 DRILL BIT. THEN ADD.100 TO THE NUMBER. THE SPEC IS.450 AND MORE THAN THAT MUST BE REMOVED FROM THE TOP SEE PIC BELOW. (EXAMPLE: THIS FRAME MUST HAVE.015 REMOVED FROM THE DECK) NOTE THIS NUMBER YOU WILL NEED IT LATER

015 THIS MUST BE DIVIDED BY 2 AND TAKE OFF EACH SIDE THE KEEP THE FRAME SQUARE. WE WILL GO OVER HOW TO DO THIS LATER IN THE INSTRUCTIONS.

2 1911 JIG INSTRUCTIONS 2 of 8 STEP 2 WITH A DIGITAL CALIPER MEASURE THE THICKNESS OF YOUR 1911 FRAME THE SPEC IS.7510 SEE PICTURE BELOW. THE REMAINDER MUST BE REMOVED TO FIT YOUR SLIDE CORRECTLY. AS YOU CAN SEE IN THE PICTURE THIS ONE IS AT.766 SO IT IS OVER SIZED BY.015 THIS MUST BE DIVIDED BY 2 AND TAKE OFF EACH SIDE THE KEEP THE FRAME SQUARE. WE WILL GO OVER HOW TO DO THIS LATER IN THE INSTRUCTIONS. MAKE A NOTE OF THE NUMBER YOU WILL NEED IT SHORTLY. STEP 3 INSTALL THE FRAME INTO THE JIG THE FRAME WILL FIT SNUG AND MUST BE INSTALLED EVENLY TO PREVENT BIND. DO NOT FORCE IT INTO THE JIG. INSTALL THE THREE SOCKET HEAD CAP SCREWS INCLUDED WITH THE JIG REMEMBER THESE DO NOT HAVE TO BE VERY TIGHT AT ALL JUST SNUG.

DRILL HALF WAYS THROUGH AND FLIP THE JIG OVER AND DRILL HALF WAYS THROUGH ON THE OTHER SIDE PLATE.

3 1911 JIG INSTRUCTIONS 3 of 8 STEP 4 INSTALL JIG FACE DOWN IN THE VICE BE SURE THAT THE JIG IS FLAT USING THE 5/32 DRILL BIT DRILL A HOLE IN THE 5/32 DRILL BUSHING ( DRILL BIT SHOULD BE A PERFECT FIT WITH THIS DRILL BIT WILL NOT FIT THROUGH THE 7/64 DRILL BUSHING. DRILL HALF WAYS THROUGH AND FLIP THE JIG OVER AND DRILL HALF WAYS THROUGH ON THE OTHER SIDE PLATE. ( DRILL SPEED NO MORE THAN 360 RPMS ON STEEL 600 ON ALUMINUM) DO NOT DRILL ALL THE WAYS THROUGH USE THE DOUBLE DRILL BUSHING IT WILL BE MORE ACCURATE. AFTER FINISHED DRILLING WITH THE 5/32 DRILL BIT SAME PROCESS WITH THE 7/64 DRILL BIT. SEE PICS BELOW..

1911 JIG INSTRUCTIONS 4 of 8 STEP 5 THIS STEP WILL BE DECKING THE TOP OF YOUR 1911 FRAME. YOU TAKE THE NUMBER YOU HAD EARLIER AND REMOVE IT FROM THE TOP TYPICALLY AT THIS TIME IT IS RIGHT AROUNF.

4 1911 JIG INSTRUCTIONS 4 of 8 STEP 5 THIS STEP WILL BE DECKING THE TOP OF YOUR 1911 FRAME. YOU TAKE THE NUMBER YOU HAD EARLIER AND REMOVE IT FROM THE TOP TYPICALLY AT THIS TIME IT IS RIGHT AROUNF.015ON VYTAMENC TACTICAL FRAMES HOW EVER ALL FRAMES SHOULD BE CHECKED. INSTALL JIG IN YOUR VICE TIGHTEN JIG INTO VICE SO IT CAN NOT POP OUT. INSTALL FLY CUTTER TOUCH OFF 0 ON THE FRAME AND REMOVE MEASURED AMOUNT. FROM STEP 1 STEP 6 INSTALL THE 3MM KEYWAY CUTTER INTO YOUR MILL. ZERO THE CUTTER BU TOUCHING OFF ON THE TOP OF YOUR FRAME. MOVE THE Y AXIS SO YOU CAN DROP THE KEYWAY CUTTER INTO POSITION DROP THE KEYWAY CUTTER ( DROP IT.099 THE DEPTH OF THE RAIL AND ANOTHER.118 THE THICKNESS OF THE CUTTER) IF YOUR KEYWAY CUTTER TOUCHES THE JIG YOUR DROPPING IT TO LOW. CUT THE RAIL SLIDES TO A DEPTH OF SEE ILLUSTRATIONS. THIS PROCESS MUST BE DONE TO BOTH SIDES. SEE PICTURES BELOW

UPPER FRAME RAIL. SO INSTALL YOUR 3/8 4 FLUTE END MILL AND START BY MACHINING OFF.001 AT A TIME. I LIKE TO LEAVE.

5 1911 JIG INSTRUCTIONS 5 of 8 STEP 7 AFTER MACHINING THE RAILS INTO THE FRAME IT IS NOW TIME TO MACHINE THE THICKNESS OF THE FRAME AT THE SLIDE SO THE NUMBER YOU CAME UP WITH IN STEP 2 MUST NOW BE DIVIDED BY TWO AND MACHINE EQUALLY OFF EACH SIDE (THIS ONLY APPLIES TO THE UPPER FRAME RAIL. SO INSTALL YOUR 3/8 4 FLUTE END MILL AND START BY MACHINING OFF.001 AT A TIME. I LIKE TO LEAVE.0005 TO EACH SIDE TO ALLOW FOR HAND FITTING OF THE SLIDE. ALSO YOU MAY NOTICE THAT THE DUST COVER HAS A SMALL RIDGE ON IT THIS MUST BE MACHINED FLAT AS WELL SO WHILE

6 1911 JIG INSTRUCTIONS 6 of 8 YOU HAVE THE 3/8 END MILL MAKE THE TOP OF THE DUST COVER SIT.003 BELOW THE LOWER RIDGE OF THE MACHINED FRAME RAIL SEE ILLUSTRATION.

7 1911 JIG INSTRUCTIONS 7 of 8 MACHINING THE DUST COVER STEP 8 AFTER FINAL STEP THERE ARE ALOT OF SHARP SURFACES TAKE THE STONE AND DEBUR ALL SHARP EDEGES

IF YOUR FRAME HAS A BARREL SEAT CUT INTO IT YOU DO NOT HAVE TO DO THIS STEP.

8 1911 JIG INSTRUCTIONS 8 of 8 STEP 9. THIS STEP IS FOR 1911 FRAMES THAT DO NOT HAVE THE BARREL SEAT CUT INTO THEM THIS STEP SHOULD BE PERFORMED AFTER STEP 5. IF YOUR FRAME HAS A BARREL SEAT CUT INTO IT YOU DO NOT HAVE TO DO THIS STEP. INSTALL 11/16 BALL END MILL INTO MILL MEASURE THE OVERALL THICKNESS OF YOUR FRAME SHOULD BE AT.751 SET UP END MILL IN THE MIDDLE OF THE FRAME THIS BARREL SEAT MUST BE CUT IN THE MIDDLE SO THAT THE BARREL SITS PROPERLY TOUCH OFF ON THE CENTER AND TOP OF THE FRAME AND MACHINE DOWN.080 DO NOT TAKE ALL.080 AT ONE TIME REMOVE MATERIAL.005 AT A TIME. SEE PICTURES BELOW. Type to enter text

Quill Stop V2 Installation Guide 11/16/2014

Quill Stop V2 Installation Guide 11/16/2014 Thank you for purchasing the Quill Stop for the Sieg X3 (Grizzly G0463) and SX3 (Grizzly G0619) mills. Your feedback is always appreciated. Please email questions and comments to gregpriest@cox.net. What