Construction. For wood construction. TÜV Nord Cert GmbH

Transcription

1 Product test acc. to TN-Standard A75-S018 Construction For wood construction TÜV Nord Cert GmbH Made in Germany

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3 Product test acc. to TN-Standard A75-S018 Content SPAX product characteristics 4 5 Zinc yellow passivated head shape page Partial thread with flat countersunk or washer head Outer diameter Ø 8 and 10 mm 6 9 Partial thread with flat countersunk head Outer diameter Ø 12 mm 10 Full thread with flat countersunk head Outer diameter Ø 8, 10 and 12 mm WIROX head shape page Technical information Partial thread with washer head Outer diameter Ø 6 mm 20 Full thread with cylindric head Outer diameter Ø 6 mm 21 Full thread with cylindric head Outer diameter Ø 8 mm 22 Partial thread with flat countersunk or washer head Outer diameter Ø 8 mm Stainless steel head shape page Outer diameter Ø 6, 8, 10 and 12 mm Blue zinc plated head shape page SPAX threaded rod Full thread without head or with hex head Outer diameter Ø 16 mm Example applications Instructions for Ü-Logo and CE marking TÜV Nord Cert GmbH Made in Germany

4 Product characteristics MULTI Head Flush countersinking. Mills in wood and stops on metal. MULTI Head Flat countersunk head T-STAR with milled ribs Flush countersinking. Countersinks the screw head flush into the wood. Flat countersunk head T-STAR with milled ribs Washer head Washer head Better tightening of connections also of warped boards. Easy bolting of steel parts and sheet metal to wood without prior counter boring of the bore hole. Guarantees higher beam supporting forces and allows savings with regard to piece numbers and working time. Cylindric head Low splitting effect when sinking the head. Can be easily countersunk in wood. Cylindric head 4 5

5 Product test acc. to TN-Standard A75-S018 T-STAR plus Positive and secure fit of the BIT and better driving, e. g. when working overhead. T-STAR plus 4CUT Starting at screw lengths of 160 mm, the special moulding at the thread runout of partial thread screws significantly reduces the screwing-in torque. 4CUT 4CUT No pre-drilling (wood-dependent), its point effectively reduces the splitting effect. The square end pushes aside the fibre of the wood and reduces the screwing-in torque. Ground serrations For quick and secure fastening. 4CUT and ground serrations CUT point Precision placement allows screwing in without pre-drilling (wooddependent). Effectively reduces splitting of the wood. SPAX typical ground serrations For quick and secure fastening. CUT point and SPAX typical ground serrations TÜV Nord Cert GmbH Made in Germany

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7 Partial thread with flat countersunk or washer head Outer diameter 8 and 10 mm Features: Significantly reduced screwing torque and reduced splitting effect Easier and faster screwing No pre-drilling necessary (wood-dependent) Approved by German and European building authorities under licensing number Z , Z and approved by building authorities for fastening rooftop insulation systems T-STAR plus T40 Length specification and manufacturer ID on the head Washer head ensures higher pull through forces mm total length The SPAX penetrates the wood significantly more easily and faster! 8 mm x 600 mm into fir wood gluelam Conventional screw Screwing torque [Nm] Time [s] TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

8 Flat countersunk head, T-STAR plus MULTI Head and 4CUT, case hardened, slide-coated 90 LgT Ø d1 T-STAR plus MULTI Head 4CUT Zinc yellow passivated A2L Dimensions [mm] Thread Ø d1 Length total Length partial thread LgT BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm = 18.6 mm Other lengths, head shapes and surfaces on request. NEW! T-STAR plus T50 4CUT and ground serrations 8 9 A2L 4CUT T X240 '!0A35DA-aebieg! Z

9 Washer head, T-STAR plus 4CUT, case hardened, slide-coated Lg Ø d1 Zinc yellow passivated A2L Dimensions [mm] Thread Ø d1 Length total Length thread Lg BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm = 25 mm T-STAR plus Washer head 4CUT Other lengths, head shapes and surfaces on request. A2L 4CUT T NEW! T-STAR plus T50 8X240 '!0A35DA-ajheeh! Z T-STAR plus, full thread T-STAR plus, partial thread 4CUT and ground serrations TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

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11 Partial thread with flat countersunk head Outer diameter 12 mm Features: No pre-drilling necessary (wood-dependent) Absorption of high tensile and compressive forces by being fully threaded Approved by German and European building authorities under licensing number Z , Z and approved by building authorities for fastening rooftop insulation systems T-STAR plus Length specification and manufacturer ID on the head mm total length TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

12 Flat countersunk head, T-STAR plus Milled ribs, case hardened, slide-coated 90 LgT Ø d1 Flat countersunk head T-STAR plus with milled ribs Zinc yellow passivated A2L Dimensions [mm] Thread Ø d1 Length total Length partial thread LgT BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm Other lengths, head shapes and surfaces on request. NEW! T-STAR plus T50 SPAX typical ground serrations 12

13 SPAX BITcheck for wood construction T-STAR plus: 6 SPAX-BITs T-STAR plus length 25 mm, 1 SPAX-BIT T-STAR plus T50 length 35 mm, packing unit 10 BITcheck in a counter display NEW! incl. T50 SPAX BITcheck for wood construction T-STAR plus 2 x T 20 2 x T 30 2 x T 40 SPAX-No. Packing unit 1 x T pieces in a counter display Screwing aid For use with SPAX 8 mm allowing precise and pinpoint fastening in the rafter (67 angle). Practical screwing aid for rooftop insulation SPAX-No. Packing unit New SPAX-No unit per box

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15 Full thread with flat countersunk head Outer diameter 8, 10 and 12 mm Features: Absorption of high tensile and compressive forces by being fully threaded Absorption of particularly high pulling forces compared to partial thread screws Wide spectrum of applications through screw lengths of up to 600 mm Building authorities approval under Z and as wood connector Length specification and manufacturer ID on the head mm total length TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

16 T-STAR plus MULTI Head Flat countersunk head, T-STAR plus MULTI Head and CUT point, case hardened, slide-coated Zinc yellow passivated A2L Dimensions [mm] Thread Ø Length total d1 Length full thread LgV BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm Thread close to head 90 LgV Ø d1 Other lengths, head shapes and surfaces on request. CUT point and SPAX typical ground serrations A2L CUT T X240 '!0A35DA-bddegg! Z

17 Flat countersunk head, T-STAR plus Milled ribs and CUT point, case hardened, slide-coated Zinc yellow passivated A2L Dimensions [mm] Thread Ø Length total d1 Length full thread LgV Other lengths, head shapes and surfaces on request. 90 BIT size T Packaging unit SPAX BOX [pieces] LgV SPAX No = mm Thread close to head = mm Thread close to head NEW! T-STAR plus T50 Ø d1 Product range expanded Flat countersunk head T-STAR plus with milled ribs CUT point and SPAX typical ground serrations Z A2L CUT Senkkopf mit Fräsrippen T 50 verzinkt, gelb pass. 10X240 '!0A35DA-bddhab! 50 Stück Art.: TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

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19 Product test acc. to TN-Standard A75-S018 the new coating Features: WIROX provides excellent anti-corrosion protection Revision of the relevant national and European standards for the building trade means that future requirements in respect of anti-corrosion protection of fittings and fasteners are likely to be tightened. Using WIROX gives you 10 times greater anti-corrosion protection compared with yellow zinc plating of identical coat thickness. WIROX offers benefits for application in Usage Class 2 as per DIN 1052, especially in the case of open structures such as carports or pergolas. WIROX in comparison with stainless steel Despite the high corrosion resistance of WIROX, it can t substitute stainless steel. WIROX environment-friendly WIROX is free of Chrome (VI) making it significantly more environment-friendly both in manufacture and use than conventional anti-corrosive coatings. WIROX abrasion resistant WIROX possesses a distinctly higher level of surface hardness than, for example, conventional yellow zinc plating or zinc lamina coatings. Giving greater resistance to damage of the surface coating, leading to a reduction in corrosion. Further information on page 23. TÜV Nord Cert GmbH Made in Germany

20 Washer head, T-STAR plus 4CUT, case hardened, slide-coated Lg Ø d1 T-STAR plus Dimensions [mm] Thread Ø Length total d1 P3J Length thread Lg BIT size T Packaging unit SPAX BOX [pieces] = mm Other lengths, head shapes and surfaces on request. SPAX No. T-STAR plus, full thread T-STAR plus, partial thread Washer head 4CUT 4CUT and ground serrations P3J 4CUT T corrosion protection 100 6X180 '!0A35DA-bhiajc! Z

21 Cylindric head, T-STAR plus 4CUT, case hardened, slide-coated Dimensions [mm] Thread Ø Length total d1 P3J Length full thread LgV = mm Thread close to head BIT size T Packaging unit SPAX BOX [pieces] Other lengths, head shapes and surfaces on request. LgV SPAX No. Ø d1 T-STAR plus Cylindric head 4CUT and ground serrations P3J 4CUT T corrosion protection 100 6X180 '!0A35DA-bhibga! Z TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

22 Cylindric head, T-STAR plus CUT point, case hardened, slide-coated LgV Ø d1 T-STAR plus Dimensions [mm] Thread Ø Length total d1 P3J Length full thread LgV = mm Thread close to head BIT size T Packaging unit SPAX BOX [pieces] Other lengths, head shapes and surfaces on request. SPAX No. Cylindric head CUT point and SPAX typical ground serrations P3J CUT T corrosion protection 50 8X240 '!0A35DA-bichbg! Z

23 Follow up information from page times greater anti-corrosion protection compared with yellow zinc plating coating blue zinc plated yellow zinc plated Corrosion resistance comparison using the salt spray test (DIN EN ISO 9227:2006 Corrosions tests in artificial atmospheres) Corrosion resistance relative to yellow zinc plating WIROX coated screw is an economic alternative to stainless steel with added strength. in compliance with selected technical directives Technical directives RoHS EC Directive 2002/95/EG Restricted use of hazardous materials REACH Act (EC) No. 1907/2006 Registration, assessment, approval and restriction of chemical materials DIN EN 1670 corrosion resistance of architectural hardware Complies with RoHS Complies with REACH Class 5 Exceptional safety EU Directive 88/378/EWG toys safety and DIN EN 71-3 toys safety Complies with the specifications TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

24 Flat countersunk head, T-STAR plus MULTI Head and 4CUT, case hardened, slide-coated 90 LgT Ø d1 T-STAR plus MULTI Head Dimensions [mm] Thread Ø Length total d1 P3J Length partial thread LgT BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm Other lengths, head shapes and surfaces on request. 4CUT 4CUT and ground serrations Practical screwing aid see page T corrosion protection 50 8X240 '!0A35DA-bhjadh! Z

25 Washer head, T-STAR plus 4CUT, case hardened, slide-coated Lg Ø d1 Dimensions [mm] Thread Ø Length total d1 P3J Length thread Lg BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm T-STAR plus Washer head Other lengths, head shapes and surfaces on request. T-STAR plus, full thread T-STAR plus, partial thread 4CUT 4CUT P3J T corrosion protection 50 8X240 '!0A35DA-bhiibi! Z CUT and ground serrations TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

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27 Outer diameter 6, 8, 10 and 12 mm Fields of application: For use outside (e.g. carports, playground equipment, pergolas, porches, bridges, bridge plank flooring, balconies) Fastening of sheet metal (e.g. solar roof hooks) Securing of carpenter wood connections (e.g. offsets) mm total length mm total length mm total length TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

28 Washer head, T-STAR plus 4CUT, slide-coated Lg Ø d1 T-STAR plus Stainless steel A Dimensions [mm] Thread Ø Length total d1 Length thread Lg BIT size T Packaging unit SPAX BOX [pieces] SPAX No = mm Other lengths, head shapes and surfaces on request. T-STAR plus, full thread T-STAR plus, partial thread Washer head 4CUT and ground serrations CUT AISI 304 T X140 '!0A35DA-bidagf! Z INOX STAINLESS STEEL

29 Stainless steel The stainless steel assortment for timber construction: In the long term, galvanised protective coatings usually do not sufficiently protect steel screws against corrosion in outdoor areas. The SPaX stainless steel offers protection against corrosion. It is particularly well suited for use outdoors. Wherever you need to make secure bolted joints: SPAX stainless steel. Advantages of a washer head compared to a countersunk head: Better tightening of connections also of warped boards. Washer head guarantees higher beam supporting forces and allows savings with regard to piece numbers and working time. Easy bolting of steel parts and sheet metal to wood without prior counter boring of the bore hole. Improved gripping effect of the head when bolting thin sheet metal. TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

30 Washer head, T-STAR plus 4CUT, slide-coated Lg Ø d1 T-STAR plus Stainless steel A Dimensions [mm] Thread Ø Length total d1 Length thread Lg BIT size T Packaging unit SPAX BOX [pieces] = mm Other lengths, head shapes and surfaces on request. SPAX No. Washer head T-STAR plus, full thread T-STAR plus, partial thread 4CUT 4CUT and ground serrations CUT AISI 304 T X160 '!0A35DA-bhhjba! Z INOX STAINLESS STEEL

31 INOX STAINLESS STEEL Flat countersunk head, T-STAR Milled rips, CUT point, slide-coated 90 LgV Ø d1 Stainless steel A Dimensions [mm] Thread Ø Length total d1 Length full thread LgV = mm Thread close to head = mm Thread close to head Other lengths, head shapes and surfaces on request. BIT size T NEW! Packaging unit SPAX BOX [pieces] T-STAR plus T50 SPAX No. Flat countersunk head T-STAR with milled ribs CUT point and SPAX typical ground serrations Z Senkkopf mit Fräsrippen T CUT AISI 316 A4 10X240 '!0A35DA-bhigij! 50 Stück Art.: TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

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33 SPAX threaded rod The alternative for transverse reinforcement The features at a glance: Transverse reinforcement in cases of large wooden constructions (usually made of gluelam) Ideal replacement for glued threaded rods Ideal also for use in subsequent refurbishment at building site, irrespective of the outside temperature Approved by German and European building authorities under licensing number Z and Possible to work overhead No glue necessary: saving time and money Less sensitive to adverse conditions (damp, temperature, ) Pre-drilling to core diameter with 12 mm Low screwing-in torque Galvanised and additional sliding coating 800 2,200 mm total length 3,000 mm total length Z TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

34 SPAX threaded rod Without head, slide-coated Ø d1 Blue zinc plated A2J Dimensions [mm] Thread Ø Length total d , Other lengths on request. Packaging unit Shaft ring [piece] SPAX No. SPAX-screw-sleeve, wrench size SW 11 For threaded rods without head SPAX No. Sales unit piece in carton For pre-drilling, the following drills having a diameter of 12 to mm are recommendable: FAMAG, Remscheid: Auger BIT WOODTEC FANKHAUSER, CH-Vordemwald: Deep hole drill flushed with pressurised air

35 SPAX threaded rod With hex head, slide-coated LgV Ø d1 Blue zinc plated A2J Dimensions [mm] Thread Ø Length total d sw = 1,000 sw mm 1,200 sw ,400 sw ,600 sw ,800 sw ,000 sw ,200 sw Other lengths on request. Length full thread LgV Thread close to head Wrench size Packaging unit Shaft ring [piece] SPAX No. SPAX threaded rods Hexagonal head SW 22 mm Outer Ø d1 = 16 mm Core -Ø d3 = 12 mm What must be observed during processing: The drill BIT can deviate in case of very narrow components and long drilled holes. If no experience is available in the factory, please check in advance. The following machines are recommended for screwing-in: PROTOOL DRP 32-4, BOSCH GBM 32-4, FEIN angle screwing machine Mammut SCW 16-6, MAKITA angle screwing machine DA Shortening to desired length possible. Use drill BITs with Ø 12 mm. Pre-drilling Screwing in Ready! Z TÜV Nord Cert GmbH Made in Germany Product test acc. to TN-Standard A75-S018

36 Example applications Wall connection, wood frame construction Economic alternative to coach screw conf. to DIN 571 Safe tightening, e.g. of wall fixtures No pre-drilling necessary (wood-dependent) 67% higher to hold down forces than screws Partial thread Connection rafter to purlin Fastening the rafters. With the washer head screw even heavily twisted rafters can be tightened High wind draft protection Does without rafter purlin anchors Z approved by building authorities for fastening rooftop insulation systems Washer head ensures higher head to hold down forces, allowing for larger screw distances Free of charge calculation software Static calculation service 36 37

37 Product test acc. to TN-Standard A75-S018 Full thread Lateral pressure reinforcement Simple and universal opportunity for increasing the bearing pressure through full thread screws Apply computing procedure according to Z or Lateral tension reinforcements conforming to DIN 1052: or Safe alternative to glued on reinforcing boards and glued in threaded bars Can be performed by any carpentry business No gluing license necessary Can be safely applied on site even after construction (e.g. when renovating) Flexibly connected bending beams High stiffness of the overall cross section through angularly aligned screws (cross-sectional strengthening) Particularly of interest in the field of renovation Cost-effective alternative to: Bolt connections Formed sheet metal parts Laterally reinforced through: glued on reinforcement panels or glued in threaded rods TÜV Nord Cert GmbH Made in Germany

38 Translation of the original German document; translation not examined by MPA (Otto-Graf-Institut Materialprüfungsanstalt Universität Stuttgart) National Technical Approval Approval body for construction products and construction types Construction testing institute A public institution jointly supported by the federal and state governments Member of EOTA, UEAtc and WFTAO Date: Reference number: 31/07/2012 I #11 CERTIFICATE OF COMPLIANCE No. ÜZ-BWU03-I Pursuant to Article 25, Paragraph 2, No. 2 of the Building Regulations of the State of North Rhine Westphalia (BauO-NRW) as per version dated 1st March 2000, we hereby certify that Translation of the original German document; translation not examined by Deutsches Institut für Bautechnik the building product: SPAX screws for fastening timber Approval No.: Z Applicant: SPAX International GmbH & Co.KG Kölner Straße Ennepetal Approved Product: SPAX screws for fastening timber Period of validity: from: 1st August 2012 to: 1st August 2017 manufactured at the plant in: Ennepetal, Germany of: SPAX International GmbH & Co. KG Kölner Strasse Ennepetal complies, in accordance with the results of the internal production inspection and the external production inspection carried out by the Materialprüfungsanstalt (Material Testing Laboratory) of the University of Stuttgart, with the provisions of the general building authority approval Z of the Deutsches Institut für Bautechnik, Berlin. In accordance with the Conformity Regulations, the company is thus entitled to apply the mark of conformity (Ü mark) to the building product manufactured at the plant in Ennepetal, Germany National Technical Approval has herewith been granted for the above named product. This National Technical Approval comprises pages and 17 appendices. This National Technical Approval replaces the National Technical Approval No. Z dated 11th March The product was first granted National Technical Approval on 2nd March Stuttgart, Materialprüfungsanstalt (Material Testing Laboratory) Universität Stuttgart Timber Construction Dept. Certification Dept. Dr Simon Aicher Academic Director Head of Certification Department Materialprüfungsanstalt Universität Stuttgart, Pfaffenwaldring 32, Stuttgart National German Approval Conformity certificate ETA-Danmark A/S Kollegievej 6 DK-2920 Charlottenlund Tel Fax Internet Authorised and notified according to Article 10 of the Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations MEMBER OF EOTA and administrative provisions of Member States relating to construction products European Technical Approval This ETA replaces the previous ETA with the same number and validity from to Trade name: SPAX self-tapping screws Declaration of Performance (DoP) No. 1/ Unique identification code of the product-type SPAX Type, batch or serial number or any other element allowing identification of the construction product as required pursuant to Article 11(4) CPR Article Number and EAN-Code see table Intended use or uses of the construction product, in accordance with the applicable harmonised technical specification, as foreseen by the manufacturer Holder of approval: SPAX International GmbH & Co. KG Kölner Strasse DE Ennepetal Tel Fax Internet 4. Self-tapping screws for use in timber structures Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant to Article 11(5) SPAX International GmbH & Co. KG Kölner Straße D Ennepetal Germany Generic type and use of construction product: Self-tapping screws for use in timber structures Not relevant System or systems of assessment and verification of constancy of performance of the construction product as set out in Annex V Valid from: to: System 2+ Not relevant Manufacturing plant: SPAX International GmbH & Co. KG Kölner Strasse DE Ennepetal 8. Name and identification number of the Technical Assessment Body ETA-Danmark A/S Kollegievej 6 DK-2920 Charlottenlund This European Technical Approval contains: 97 pages including 6 annexes which form an integral part of the document Reference number of the European Technical Assessment Reference number of the European Assessment Document CUAP 06.03/08 Notified body Materialprüfungsanstalt der Universität Stuttgart MPA Stuttgart - Otto-Graf-Institut (FMPA) Postfach DE Stuttgart Germany EC-Certificate of conformity 0672 CPD I Annexes 1 to 45 have been amended accordingly, and their revision level entered in the footer as follows: Revision level B of Approval document ETA Conformity certificate Declaration of Performance (DoP) 38 39

39 Product test acc. to TN-Standard A75-S018 Certificates Ü-Logo Ü-Logo by SPAX according to General Technical Approvals For SPAX different General Technical Approvals are available regulating their use as building and construction product. Please note that you not only need an approval for the product but also a Conformity certificate by the respective inspecting body for each manufacturing plant! This certificate attests that the products correspond to the approval and that a proper self monitoring and external quality control are existant. Therefore, we as the producer, are qualified to supply our products with the Ü-Logo. Of course, SPAX has all these documents on hand. From our certificate of compliance, which is accessible at any time (i.e. as a download on or on demand), you can see that SPAX is produced in Germany. Quality Made in Germany! CE marking according to the European Technical Approval Quality control and adherence to the applicable regulations; these are the fundamental elements which set SPAX International products apart from the rest. We constantly strive to fulfil this. The CE marking alone does not change the original product features. However, it offers you as a specialist dealer and user an additional advantage in the form of Europe-wide applicability. With transparent documentation, you are able to recognise the manufacturer immediately. SPAX Made in Germany! CE marking TÜV Nord Cert GmbH Made in Germany

40 Product test acc. to TN-Standard A75-S018 The quickest way to us: SPAX International GmbH & Co. KG TÜV Nord Cert GmbH Made in Germany ALTENLOH, BRINCK & CO - GRUPPE KÖLNER STRASSE D ENNEPETAL GERMANY TEL FAX info@spax.com / 12 / 14 / D / ORT