Table of Contents. Plug-n-Perform 4
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1 1 ROTARY SOLUTIONS
2 Table of Contents Plug-n-Perform 4 Bridgeport Machining Center Rotary Packages: Bridgeport Series 1 5 Bridgeport GX Bridgeport GX Bridgeport GX 480APC 8 Bridgeport GX Bridgeport GX Bridgeport GX 1000, GX 1300, -50, GX 1600, Forkardt Rotary Accessories 4th Axis Rotary Packages 13 Plate & Cube Trunnions 13 Tailstocks 13 Collet Blocks 13 Forkardt Rotary Specifications 14 Forkardt Rotary Dimensions GD5C2 Indexer 15 GD16C2 & GD3J2 Rotary Tables 16 GD160LP & GD210LP Rotary Tables 17 PT5C2, PTA25 & CTA25 Plate & Cube Trunnions 18 Tailstocks: manual & pneumatic 19 2
3 3
4 Plug-n-Perform Positioning you for success! Forkardt and Bridgeport make it easy to select & connect a rotary to your machine for 4th or 4th and 5th-axis part positioning. Forkardt gives you the tools to increase your machine capability with rapid positioning speeds and fast changeover with the most flexible, quickchange workholding concept on the market! Forkardt rotary products incorporate a 5C threaded-nose or an A2-4 / A2-5 spindle that will accept collets, expanding collets and step chucks to expand part gripping capabilities for improved part accuracies. The Forkardt rotary packages in this brochure include the Fanuc drive kit, motor & cables to connect via 4th-axis to a new, pre-wired Bridgeport vertical machining center with a Fanuc control. The new Bridgeport VMC must be prewired to accept the rotary package. For existing machines in the field, contact Forkardt to establish what, if any, additional components may be required. Rotary systems can also be operated using just the Forkardt indexer control if true 4th-axis is not required. Forkardt has a large selection of rotary products for all ranges of production. Choose precision positioning single-spindle, multispindle & tilting, dual-axis configurations depending on the Bridgeport machining center capacity. In the following pages, we've listed the compatible rotary systems by current model Bridgeport machines utilizing Fanuc controls. Rotary dimensions and specifications are shown in the back of this brochure along with rotary accessories. TILTING DUAL-AXIS PLATE/CUBE TRUNNIONS LPX5C2-02 LPX5C2-03 LPX5C2-04 GDX5C2 PT5C2 PTA25 CTA25 4
5 Bridgeport Series 1 Worktable Standard T Slot center distance T-Slot Size Height Above Floor (Max.) Weight of Workpiece (Max.) Speed Range High (Infinitely Variable) Low Power Quill Feed Manual Adjust Manual Adjust 49 x 9 in (1,245 x 299mm) 2.5 in (64mm) in (16mm) in (1,200mm) 750 lb (340 kg) 500 4, Hz Hz in/rev (0.038mm) in/rev (0.076mm) in/rev (0.152mm) Compatible Standalone Indexer Packages GD5C1MC GD5C2 Indexer with Manual Collet Closer and Indexer Control GD5C1HF GD5C2 Indexer with High-Force Collet Closer and Indexer Control GD5C1FS GD5C2 Indexer with Fail-Safe Collet Closer and Indexer Control GD16C1 GD16C2 Indexer with Pneumatic Collet Closer, Indexer Control and Pneumatic Clamp Rotary packages include the Forkardte Servo Control and a 4-wire interface cable with Quill Switch to automate the indexing process. 5
6 Bridgeport GX300 Spindle Speed 7,083 RPM (optional 10,000) Spindle Horsepower 20 HP (15kW) Spindle Taper No. 40 Big Plus Working Surface 23.6" x 15.8" (599.44mm x mm) Travels: X,Y,Z 11.80" x 15.76" x 16.94" (300mm x 400mm x 430mm) Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary GD5C4FHF GD5C4FFS GD5C2-04 Quad-Spindle Rotary Table with High-force Collet Closers* GD5C2-04 Quad-Spindle Rotary Table GD16C1F GD16C2 Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp* LP16F GD160LP 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate* * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 6
7 Bridgeport GX 480 Spindle Speed 10,000 Spindle Horsepower 7.5/10/20 HP (5.5/7.5/15 kw) Spindle Taper No. 40 Big Plus Working Surface 23.6" x 15.8" (599.44mm x mm) Travels: X,Y,Z 18.90" x 15.75" x 16.93" (480mm x 400mm x 430mm) Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary GD5C4FHF GD5C4FFS GD5C2-04 Quad-Spindle Rotary Table with High-force Collet Closers* GD5C2-04 Quad-Spindle Rotary Table GD16C1F GD16C2 Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp* LP16F GD160LP 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate* * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 7
8 Bridgeport GX480APC Spindle Speed 10,000 (12,000/15,000 option) Spindle Horsepower 7.5/10 HP (5.5/7.5 kw) Spindle Taper No. 40 Working Surface 23.6" x 15.8" (599.44mm x mm) Travels: X,Y,Z 18.9" x 15.8 x 16.9 (480mm x 401mm x 429mm) Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary To mount the 5C Rotaries to the 480APC pallet tables, toe clamps or special mounting plates are required to match the bolt pattern in the machine pallets. Special care must also be taken for cable routing and air line plumbing. * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 8
9 Bridgeport GX 510 Spindle Speed 7,083 RPM (10,000 option) Spindle Horsepower 20 HP (15kW) Spindle Taper No. 40 BIG-PLUS Working Surface 23.6" x 15.8" (599.44mm x mm) Travels: X,Y,Z 20" x 15.8" x 16.9" (510mm x 400mm x 430mm) Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary GD5C4FHF GD5C4FFS GD5C2-04 Quad-Spindle Rotary Table with High-force Collet Closers* GD5C2-04 Quad-Spindle Rotary Table GD16C1F GD16C2 Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp* LP16F GD160LP 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate* * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 9
10 Bridgeport GX 710 Spindle Speed 10,000 RPM Spindle Horsepower 7.5/10/20 HP (5.5/7.5/15 kw) Spindle Taper No. 40 BIG-PLUS Working Surface 31.5" x 15.8" (800 mm x 400 mm) Travels: X,Y,Z 27.95" x 15.75" x 16.93" (710mm x 400mm x 430mm) Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary GD5C4FHF GD5C4FFS GD5C2-04 Quad-Spindle Rotary Table with High-force Collet Closers* GD5C2-04 Quad-Spindle Rotary Table GD16C1F GD16C2 Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp* LP16F GD160LP 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate* * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 10
11 Bridgeport GX 1000, 1300, 1600 Bridgeport GX 1000 Spindle Speed 10,000 RPM Spindle Horsepower 15/20/34.8 HP (11/15/26 kw) Spindle Taper No. 40 BIG-PLUS Working Surface 44.09" x 21.25" (1,120mm x 540mm) Travels: X,Y,Z 40.16" x 21.25" x 21.25" (1.020mm x 540mm x 540mm) Bridgeport GX 1300 Spindle Speed 12,000 RPM Spindle Horsepower 20/25/34.8 HP (15/18.5/26 kw) Spindle Taper No. 40 BIG-PLUS Working Surface 56" x 27.5" (1,425mm x 700mm) Travels: X,Y,Z 51.8" x 27.55" x 25" (1,300mm x 700mm x 635mm) Bridgeport GX 1600 Spindle Speed 10,000 RPM Spindle Horsepower 20/25/34.8 HP (15/18.5/26 kw) Spindle Taper No. 40 BIG-PLUS Working Surface 66.93" x 27.55" (1,700mm x 700mm) Travels: X,Y,Z 62.99" x 27.55" x 25" (1,600mm x 700mm x 635mm) 11
12 Bridgeport GX 1000, 1300, 1600 Compatible 4th-Axis Rotary Packages GD5C1FMC GD5C1FHF GD5C1FFS GD5C2 Rotary Table with Manual Collet Closer* GD5C2 Rotary Table with High-Force Collet Closer* GD5C2 Rotary Table with Fail-Safe Collet Closer* GD5C2FHF GD5C2FFS GD5C2-02 Dual-Spindle Rotary Table with High-Force Collet Closers* GD5C2-02 Dual-Spindle Rotary GD5C3FHF GD5C3FFS GD5C2-03 Triple-Spindle Rotary Table with High-Force Collet Closers* GD5C2-03 Triple-Spindle Rotary GD5C4FHF GD5C4FFS GD5C2-04 Quad-Spindle Rotary Table with High-force Collet Closers* GD5C2-04 Quad-Spindle Rotary Table GD16C1F GD16C2 Rotary Table with Pneumatic Collet Closer & Pneumatic Clamp* LP16F GD160LP 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate* * 4th-axis rotary packages include 4th-axis 20-amp drive kit and Fanuc motor and cable set to connect to the machine interface. 12
13 Rotary Accessories Plate & Cube Trunnions CI A 4 x 10" (101.6 x 254mm) Plate Trunnion (PT5C2) fits GD5C2 and GD160LP Rotary Units (1" Riser required for GD160LP) Compatible with GX Series 600, 710, 1000, 1300 & 1600 CJA AL 7 x 16.73" (177.8 x 425mm) Plate Trunnion (PTA25) fits GD16C2 and GD210LP Compatible with GX 710 (GD210LP rotary unit only), GX 1000, GX 1300 & GX 1600 CJ A6 CJ A4 4 x 18" (101.6 x 457mm) Cube Trunnion (CTA25-4IN) fits GD16C2 and GD210LP 6 x 18" (152.4 x 457mm) Cube Trunnion (CTA25-6IN) fits GD16C2 and GD210LP Compatible with GX Series 1000, 1300 & 1600 Tailstocks CI M CJ M LI M GD5C2 Manual Tailstock GD16C2, GD3J2 and GD210LP Manual Tailstock GD160LP Manual Tailstock CI CJ LI GD5C2 Pneumatic Tailstock with valving GD16C2, GD3J2 and GD210LP Pneumatic Tailstock with valving GD160LP Pneumatic Tailstock with valving Collet Blocks for Trunnions & Towers 13
14 Rotary Specifications GD5C2 GD16C2 GD3J2 GD160LP GD210LP SPINDLE Runout Maximum (TIR) " (.005) " (.005) " (.005) " (.005) " (.005) Backlash 40 arc-sec 40 arc-sec 40 arc-sec 40 arc-sec 40 arc-sec Speed to 360 /sec to 300 /sec to 300 /sec to 240 /sec to 240 /sec Maximum RPM Rapid Min Load Support Dual Bearing Dual Angular Dual Angular Dual Bearing Dual Bearing Contact Bearing Contact Bearing Maximum Part Weight 50lb/23kg 150lb/68kg 150lb/68kg 100lb/45kg 220lb/100kg Spindle Type 2 3/16 10 threaded nose A2-5 A2-5 A2-4 A2-5 Table Diameter 6.299" (160) 8.267" (210) Thru Diameter (maximum) " ( ) 1.62" (41.27) 1.75" (44.4) ( ) " ( ) Collets Standard 5C Std. 16C Std. 3J Standard 5C Standard 16C Spindle Center-to-Base 4.000" ± " ± " ± " ± " ± (101.6 ±.0254) (152.4 ±.0254) (152.4 ±.0254) (127 ±.0254) (152.4 ±.0254) POSITIONING Accuracy ±25 arc-sec ±15 arc-sec ±15 arc-sec ±20 arc-sec ±15 arc-sec Repeatability 10 arc-sec 10 arc-sec 10 arc-sec 10 arc-sec 10 arc-sec Resolution (degree) Max Rotation / Step (degree) Gear Diameter 2.8" (71.1) 6.2" (157) 6.2" (157) 3.7" (94) 6.2" (157) MOTOR Type (DC servo) 0.78hp/0.58KW 0.78hp/0.58kW 0.78hp/0.58kW 0.78hp/0.58kW 1.25hp/0.93kW Clamping Torque 1 175ft-lb/ 237Nm 175ft-lb/ 237Nm 150ft-lb/ 203 Nm 275ft-lb/ 373 Nm Torque at Spindle 54ft-lb/ 73Nm 70ft-lb/ 95Nm 70ft-lb/ 95Nm 73ft-lb/ 99Nm 90ft-lb/ 122Nm Gear Ratio (Worm & Gear) 60:1 60:1 60:1 90:1 worm, gear and timing belt 90:1 worm, gear and timing belt Duty Cycle 90% at full speed 90% at full speed 90% at full speed 90% at full speed 90% at full speed OPERATING SPECS Operating Temp. (Max. Amb.) Power Requirements (VAC) 104 F/40 C 104 F/40 C 104 F/40 C 104 F/40 C 104 F/40 C 115 +/- amps 115 +/- amps 115 +/- amps 115 +/- amps 115 +/- amps Maximum Air Pressure 120psi/8.3bar 120psi/8.3bar 120psi/8.3bar 100psi/6.9bar 100psi/6.9bar Minimum Air Pressure 85psi/5.8bar 85psi/5.8 bar 85psi/5.8bar 85psi/5.8 bar 85psi/5.8 bar WEIGHT Single Unit 55lb/25 kg 200lb/90.7kg 200lb/90.7kg 120lb/54kg 200lb/90.7kg Dual Unit 119lb/54 kg 520lb/235.8kg 520lb/235.8kg Triple Unit 179lb/81kg 680lb/308kg 680lb/308kg Quad Unit 240lb/109kg Notes: 1 maximum torque applied before slipping occurs. Millimeters in parentheses. 14
15 Rotary Dimensions GD5C2 Gear-Driven Indexer Dimensions Side View with Manual Collet Closer Back View with Manual Collet Closer Front and Bottom Views GD5C2-02, -03 and -04 Multi-Spindle Dimensions Front View Dual/Triple Side View with Pneumatic High- Force Collet Closer (millimeters in parentheses) Bottom View 15 Quad Side View with Pneumatic High- Force Collet Closer
16 Rotary Dimensions GD16C2/GD3J2 Gear-Driven Rotary Table Dimensions Side View with Pneumatic Collet Closer Bottom View GD16C2-02 and -03 Multi-Spindle Dimensions Front View (millimeters in parentheses) Bottom View 16
17 Rotary Dimensions GD160LP Gear-Driven Low-Profile Rotary Table Dimensions Front View Side View with optional Pneumatic Collet Closer Bottom View GD210LP Gear-Driven Low-Profile Rotary Table Dimensions (millimeters in parentheses) 17
18 Rotary Dimensions PT5C2 Tilting Plate Trunnion for GD5C2, GD160LP Dimensions End View 1" Riser Required for GD160LP End View Front View Plate positions at offsets of: " (6.35) 1.50" (38.1) 1.75" (44.45) Bottom View Top View PTA25 Tilting Plate Trunnion for GD16C2, GD3J2, and GD210LP Rotary Tables Dimensions varies according to rotary unit attached (489) (279) 1 (25.4) 1.25 (31.75) 5.51 (140) (425) 9.48 (241) End View 2.13 (54) Bottom View.98 (25) 1 (25.4) 3 (76.2) 3 (76.2) 7 (177.8) Front View Top View 10 (254) Plate positions at offsets of: " (12.70) 0.75" (19.05) 2.00" (50.80) 2.25" (57.15) 2.75" (69.85) 3.00" (76.20) CTA25-4IN and CTA25-6IN 4" and 6" Cube Trunnions for GD16C2, GD210LP Rotary Tables Dimensions varies according to rotary unit attached 11.5 (292) 18 (457) Front View 2.11 (54) 9.5 (241) End View.98 (25) Rotary Union Option 4 (101.6) 4" CUBE 2 (50.8) 6" CUBE 4 (101.6) 6 (152.4) Cube positions at a fixed centerline (2) 1/8" NPT (millimeters in parentheses) Bottom View Top View 18
19 Rotary Dimensions Manual Tailstock Dimensions GD5C2 1" Tailstock Riser included for GD160LP 2" Tailstock Riser included for GD16C2, GD3J2 and GD210LP Pneumatic Tailstock Dimensions GD5C2 1" Tailstock Riser included for GD160LP 2" Tailstock Riser included for GD16C2, GD3J2 and GD210LP (millimeters in parentheses) 19
20 FORKARDT LOCATIONS FORKARDT USA 2155 Traversefield Drive Traverse City, MI 49686, USA Phone: (+1) (+1) F. (+1) E. FORKARDT GMBH Lachenhauweg 12 D Reutlingen P. (+49) F. (+49) E. FORKARDT INDIA LLP Plot No. 39 D.No Ayyanna Ind. Park IE Prasanthnagar, Kukatpally Hyderabad , India P. (+91) F. (+91) E. info@forkardtindia.com FORKARDT FRANCE S.A.R.L. 28 Avenue de Bobigny F Noisy le Sec Cédex P. (+33) F. (+33) E. forkardt.france@forkardt.com FORKARDT CHINA Precision Machinery (Shanghai) Co Ltd 1F, #45 Building, No. 209 Taigu Road, Waigaoqiao FTZ CHINA , CHINA P. (+86) E. info@forkardt.cn.com All specifications subject to change without notice. All marks indicated by and are trademarks of their respective owners. #2383C Litho in USA Forkardt 2018 January
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