Segmented Bowl Making Presentation (Polychromatic Stave-Type Bowl Making) by Jay Helland Lee s Summit, Missouri
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1 Segmented Bowl Making Presentation (Polychromatic Stave-Type Bowl Making) by Jay Helland Lee s Summit, Missouri
2 In Remembrance of George Sonnie Sharrar Oct. 2, 1914-Dec. 25,2007 (Patternmaker, Master Bowl Maker and Friend to All) The contents of this presentation were made possible by Sonnie s willingness to share his many years of knowledge and skill with others. Sonnie and fellow patternmakers.
3 Frank Haight Jr., a reporter for The Examiner asked Sonnie what does it take to make a bowl? Quote: It takes threes things to make a bowl: Time, Tools and Talent. June 29, 2007 I can t look at a piece of wood Without seeing a pretty bowl In it, Sonnie Sharrar. Sonnie and Ruth were married 62 years.
4 About Your Safety Working with wood is inherently dangerous! Improper use of hand and power tools can lead to permanent injury or even death. Don t ignore the proper safety rules that come with your power tools. Don t try to perform operations you learn here (or elsewhere) unless you re certain they are safe for you. For your own safety, use guards and methods of work so that you can enjoy this craft for many years. The author of this material is not responsible for injuries relating to the procedures demonstrated or illustrated in this document.
5 Stave-Type Segmented Bowl Making Process Objectives: The woodworker will know or be able to: 1. Design a stave-type segmented bowl. (see movie clip) 2. Calculate the length and width of the bowl s individual segments using computer generated program. 3. Set-up the table saw sled used to cut the individual segments. (see movie clip) 4. Cut accent veneer used between the individual segments. (see movie clip) 5. Glue individual segments together. (see movie clip) 6. Sand bowl halves on disc sander. (see movie clip) 7. Glue bowl halves together. 8. Use drill pres to mill top and bottom of bowl parallel to each other. 9. Construct and assemble the top decorative ring and bowl base. 10. Attach the top and base to the bowl body. 11. Turn the bowl round and cut mortise for tenon of base. (see movie clip) 12. Cut out individual pieces of wood used to form the star pattern for the bowl base. (see movie clip) 13. Turn bowl s inside profile. 14. Glue decorative ring to bowl body. 15. Finish turn bowl and sand. 16. Reverse chuck bowl to turn the bottom and sand. 17. Apply finish the bowl.
6 Segmented Bowl Making Process (Tools, Equipment, Materials, Jigs and Fixtures needed) Table saw Drill Press Wagner Safe-T-Planer Wood Lathe and face plates Band Saw Granite Surface Plate (or a smooth surface for alignment of segments when gluing) Clamp-On Straight Edge Segment-Cutting Table Saw Sled 12 Disc Sander Table Saw Veneer Wood Cutting Jig Abrasive Paper Finish Depth Gage Begin with the end in mind!
7 Shop Tour
8 Three Main Parts of a Segmented Bowl #2 Bowl Base #1 Bowl Body #3 Top Decorative Ring Bowl Segments Medallion Accent Strips Granite Surface Plate
9 Designing Stave-Type Segmented Bowls 1. Determine rough dimensions of bowl (major and minor diameters and overall height). 2. Fold a graph paper in half and draw profile and then cut out with scissors. 3. Determine angle of bowl side measuring from the vertical centerline to the inside angle. 4. Using the Kevin Neely s Compound Angle Computer Program calculate the dimensions of the individual bowl segments. Centerline Baseline Thickness of Segments
10 Designing a Stave-Type Segmented Bowl Drawing Methods: Freehand or Use Drafting tools, AutoCAD, or other Drafting Programs to Assist in the Design Phase. Motivation and Design Ideas?: Books, the Internet and other local craftsman. Click on photo to start movie clip 4:27
11 Kevin Neelley s Computer Generated Table Saw Miter Angles or kevin@turnedwood.com
12 Table Saw Compound Angle Cutting Sled Modifications to a Kreg Miter Jig (Designer: Jay Helland) Segment Hold Down Clamp Flip stop ¾ A digital Tilt Box can be used for setting blade angle Click on Photo to Start Movie Clip: Cutting Segments 4:23
13 Compound Angle Sled Designer: Sonnie Sharrar. Table Saw Sled with Vernier Scale
14 Cutting Uniform Thickness Accent Strips or Veneer Distance between Adjustment Screw Head and Outside of Saw Blade Determines the Thickness of Veneer. (click on photo to start movie clip: 2:13) Adjustment Screw
15 Checking Angles of Segments Quarter-Bowl Angle Gauge Vernier Protractor Method No Gaps Confirming the Inclusive Angle of one Segment
16 Gluing-up Segments Gluing Segments Gluing Quarter Sections
17 Bowl Halves ready for sanding on the disc sander. Mark the ends of the bowl halves with pencil before sanding to provide visual assurance that the halves are sanded flat. Click on this photo to start movie clip 2:21. Mark end with pencil.
18 Glue bowl halves together using rubber bands for pressure until the glue dries.
19 Use a Safe-T-Planer to Get The Bottom and Top Edges of the Bowl Parallel To Each Other.
20 After milling the bottom of the bowl; turn the bowl over and mill the top edge so that they are parallel to each other. Edge Before Milling After Milling: Top Flattened
21 Draw a Circle the Size of the Bowl s Large Diameter
22 Small glue dots about 1/8 diameter is all that is needed to glue the bowl to a wooden face plate.
23 Glue Bowl to Face Plate
24 Turning Outside of Bowl
25 Turning the Base of the bowl body flat and turning the mortise.
26 This step involves cutting the base flat and then cutting a mortise to receive the tenon cut on the base. Use a depth gage to check for 90 degree angle between the mortise and the bottom. (Click on photo to start movie clip: 2:20) Tenon on Bowl Base
27 Star Medallion Construction Method. Individual pieces are cut on the band saw. Light sanding is necessary before gluing. Laying Out an 8 Point Star Band Sawing Out the 8 Point Star
28 Band Saw Sled Measurements 2 1 3/8 4 Radius 13 ½ Baltic Birch Plywood Base is 14 x14
29 Steps For Proper Alignment and Gluing of Bowl Base to Faceplate Registering or aligning the base on the wooden face plate so that it can be glued on center for future turning. Align the Base on the Face Plate After Applying Glue #1 Headstock of Lathe Registration Mark #3 Live Dead Center Four or Five 1/8 diameter glue dots will secure the base to the face plate. Allow glue to cure before turning. Apply Pressure While Glue Cures #4 #2
30 Process: Face Plate Turning Bowl segments and bottom ready to begin the turning process.
31 The Segmented Bowl Making Continued: Process: Gluing and Clamping the Decorative Ring to the Bowl Body
32 Bowl with top decorative ring is attached to faceplate and mounted in lathe.
33 Reverse Chucking of Bowl Purpose: To finish turn the bottom for appearance and so that it won t wobble on a flat surface. Shop-Made Chuck ONEWAY Jumbo Chuck
34 Segmented Bowls by Jay S. Helland
35 Resources Kevin s Woodturning The Art of Segmented Wood Turning by Malcolm Tibbetts Woodturning with Ray Allen by Dale Nish Jay Helland H: Beal Tool Company (Vernier Protractor) Newark Ohio
Segmented Bowl Making Presentation (Polychromatic Stave-Type Bowl Making) by Jay Helland
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Installation Instructions for FortressCable H-Series Cable Panel System With UB-05 Brackets and Fe Posts It is the responsibility of the installer to meet all code and safety requirements, and to obtain
leaf table Leaves dropped, this traditional oak table makes an ideal kitchen island. Leaves extended, it s a small breakfast table
leaf table Leaves dropped, this traditional oak table makes an ideal kitchen island. Leaves extended, it s a small breakfast table The drop-leaf table is a traditional favourite, but the one I ve designed
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ROUTER BITS. Rabbeting Bits. Rabbeting Bits with Bearing Set Comes with interchangeable bearings to cut rabbets of different depths.
32-098 ROUTER BITS 42 32-504 Rabbeting Bits Produces super smooth cuts on both surfaces of the rabbet. Can be used for joining boards and for letting in back panels. Steel pilots can be removed from bits
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MAKING THE TV RISER CUTTING A STOPPED GROOVE ON THE TABLE SAW
TV RISER Cherry 19 MAKING THE TV RISER First, the material that will make up the riser is glued together. Then, dress down the glued-up panel to a flat surface and a consistent thickness. In a shop with