BENT-ZN BENT-ZQ PARTS BOOK FOR MODELS MANUFACTURED IN THE USA

Transcription

1 BENT-ZN BENT-ZQ PARTS BOOK FOR MODELS MANUFACTURED IN THE USA

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3 Copyright 3/01 Barudan America, Inc Fountain Parkway Solon, Ohio USA Part Numbers are subject to change due to continuing improvements.

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5 BENT-ZN-101U BENT-ZQ-201U For models manufactured in the U.S.A. HIGH SPEED AUTOMATIC EMBROIDERY MACHINE Contents Page 1 Machine Layout 00 Table Frame 01 Head-Bed A 01B 02A 02B 02C 02D Head-Bed B Thread Cut A Thread Cut B Thread Cut C Thread Cut D 03-1 Take Up Lever (ZN) 03-2 Take Up Lever (ZQ) 04A-1 Needle Bar A (ZN) 04A-2 Needle Bar B (ZQ) 04B 04C Needle Bar C Needle Bar D 05 Jump 06A-1 Thread Guide A (without UTSM) (ZN) 06A-2 Thread Guide A (without UTSM) (ZQ)

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7 Contents Page 2 06B-1 Thread Guide B (UTSM) (ZN) 06B-2 Thread Guide B (UTSM) (ZQ) 07 Color Change 08 Drive 10A 10B 10C H-Direction Pantograph Drive V-Direction Pantograph Drive V-Hoop Arm Assembly 11 Control 12-1 Accessories (ZN) 12-2 Accessories (ZQ)

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9 MACHINE LAYOUT (BENT-ZN)

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11 MACHINE LAYOUT (BENT-ZQ)

12 00 TABLE FRAME BOTTOM VIEW OF TABLES 3 9

13 00 Table Frame ITEM LIST NO. DESCRIPTION QTY NOTE 1. P Table Top Leaf 1 2. P Bracket, Leaf Retainer (Tubular) 6 3. P Bracket, Table Clamp (Tubular) 2 4. P Table Leaf Stiffener 1 5. P Table Top, Rear P Adhesive Neoprene (1 x ½ ) P Base Weldment (BENT-ZQ) 1 8. P Table Leveling Foot (35mm Long with Pad) 2 9. P Machine Level Foot (60mm Long with Pad) MF Cover Plate P Catch Lever Hex. Nut M Hex. Jam Nut M Hex. Socket Flat Head Screw M3 X Hex. Socket Bolt M5 X Hex. Bolt M8 X 20 (Zinc) 17. P #10-32 X 1/2 Phillips Pan Head Wood Screw

14 01A HEAD BED A

15 01A Head-Bed A ITEM LIST NO. DESCRIPTION QTY NOTE 1. KL Upper Shaft 2. KL Oil Felt B 2 3. KL Upper Shaft (Middle Metal) 1 4. HP Thrust Washer (Upper Shaft Gear) 2 5. KL Upper Shaft Collar 2 6. KF Bevel Gear (Upper Shaft) 1 7. KL Upper Shaft Rear Bearing Case 1 8. A Bearing (6004ZZ) 1 9. KL Upper Shaft Rear Bearing Collar MF Oil Supply Bracket A Urethane Tube (U4-W) KL Oil Felt D KC Oil Core (L=75) MY Arm Top Cover KF Bevel Gear (Vertical Shaft Upper) KL Vertical Shaft Metal (Upper) KL Oil Felt C KB Take Up Lever Cam (K6 Assembly) A Bobbin Fixing Screw (SM11/64 40x7) KB Degree Crank KF Take Up Lever Cam Set Screw KB Take Up Lever Cam (K6) KL Upper Shaft Front Metal KL Arm Side Cable Cover LA Arm (ZN-A) KL Vertical Shaft Hex. Socket Screw M6x6 28. Truss Screw M4x Truss Screw M4x Screw (SM1/4 40x4) 31. Truss Screw M4x8 32. Screw (SM15/64 28x10) (With Adhesion)

16 01B HEAD BED B

17 01B Head-Bed B ITEM LIST NO. DESCRIPTION QTY NOTE 1. KF Bobbin Case (SC-35-BNS-3) 1 2. KF Bobbin (with Knurl) 1 3. KF Sewing Hook (Teflon KHS12-RYPBNW) 1 4. KF Lower Shaft Metal (Front) 1 5. KL Oil Felt C 3 6. KC Lower Shaft 1 7. KX Needle Plate Set Screw (Hex. Socket) LA Cylinder Bed Cover 1 9. LA Cylinder Bed Cover A KF Gear Cover Set KL Vertical Shaft Metal (Lower) KF Bevel Gear (Vertical Shaft Upper) KC Barrel Bed Cover Pressure Spring LA Needle Plate Base KL Oil Felt A MG Cylinder Bed KF Lower Shaft Collar KL Lower Shaft Metal (Rear) KF Bevel Gear (Lower Shaft) HS Barrel Bed Cover A Hinge (TH-TM-72) Hex. Socket Set Screw M6x8 23. Screw (SM11/65-40x5) 24. Screw (SM11/65-40x4) 25. Screw (SM11/64-40x4) 26. Hex. Socket Bolt M5x Hex. Socket Bolt M5x Pan Screw M3x6 29. Hex. Socket Bolt M8x30 (With Washers) 30. Hex. Socket Bolt M12x35 (With Spring Washer)

18 02A THREAD CUT A

19 02A Thread Cut A ITEM LIST NO. DESCRIPTION QTY NOTE 1. KX Throat Plate Assembly (MK-5) 1 With Washer ZKX Throat Plate Assembly, ZN/ZQA (MK-5) Without Washer 2. KX Urethane Washer 1 3. KX Throat Plate, ZN/ZQA (MK-5) 1 4. KX Throat Plate Set Screw (Hex. Socket) 2 5. HT Bobbin Thread Support Stay Upper 1 6. HT Bobbin Thread Support Stay Lower 1 7. KN Fixed Knife 1 8. KX Fixed Knife Set Screw 1 9. KN Driving Knife A Wave Washer (WW-5SK) KC Lower Thread Knife Turning Shaft A Rotary Solenoid, Trimmer Fork (M960371R)(ETL) LA Solenoid Stay KN Stopper Eccentric KC Solenoid Lever A HS Connecting Clamp HS Fork Fixing Stay HS Trimmer Fork (Small Bobbin) KC Upper Thread Knife Turning Shaft A Bobbin Fixing Screw KX Hook Position Bracket LA Fork Driving Rod LA Lower Thread Knife Driving Rod KC Lower Thread Knife Driving Lever (Upper) A DU Bushing with Flange (MB FDU) Pan Screw M3x3 30. Hex. Socket Bolt M4x6 31. Hex. Socket Bolt M4x Hex. Nut M3 33. Hex. Socket Bolt M3x5 34. Hex. Socket Flush Screw M4x6

20 02B THREAD CUT B

21 02B Thread Cut B ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Micro Switch (D2VW-01L2A-1) 1 2. MF Sensor Bracket 1 3. MF Lower Thread Knife Drive Lever (Lower) 1 4. MB Lever Pin 1 5. MB Lever Set Pin 1 6. MB Lever Connection Plate 1 7. MB Motor Lever Collar 1 8. MF Motor Lever 1 9. MG Thread Cutter Motor Bracket (Long) MF Color Change/Thread Cutter Motor Truss Screw M3x Hex. Socket Bolt M3x6 13. Hex. Nut M4 14. Hex. Socket Bolt M3x8 15. Flush Screw M3x8 16. Hex. Socket Set Screw M4x5 17. Hex. Socket Bolt M4x10

22 02C THREAD CUT C

23 02C Thread Cut C ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Rotary Solenoid, Slider (M970385R) (ETL) 1 2. LA Thread Away Base 1 3. KL Switch Stay 1 4. A Proximity Switch (RS-603) 1 5. KN Stopper Eccentric 1 6. KL Hook Guide Plate 1 7. KL Thread Away Solenoid Lever 1 8. KL Thread Away Hook Guide 1 9. KL Thread Away Hook KL Connecting Plate, Slider Lever KL Lever Connecting Pin LA Thread Away Assembly KX Thread Guard Disk (Upper) 1 ZN RD Thread Guard Disk (Upper) 1 ZQ 14. KX Thread Keep Plate (ZN) 2 ZN RD Thread Keep Plate (ZQ) 2 ZQ 15. KX Thread Guard Disk Spacer LA Thread Guard Disk Bracket (ZN-A) 1 ZN LA Thread Guard Disk Bracket (ZQ-A) 1 ZQ 17. Truss Screw M3x Hex. Nut M4 (With Spring Washer) 19. Hex. Socket Bolt M4x12 (Spring Washer) 20. Truss Screw M4x Hex. Socket Set Screw M4x8 22. Truss Screw M3x6 23. Truss Screw M4x8 24. Truss Screw M3x6 (With Plain Washer)

24 02D THREAD CUT D

25 02D Thread Cut D ITEM LIST NO. DESCRIPTION QTY NOTE 1. KX Thread Support Apron Assembly (ZN) 1 ZN RD Thread Support Apron Assembly (ZQ) 1 ZQ 2. KF Thread Hook Shaft Screw ZN-HX2,ZQ-HX3 3. KF Thread Guard Spring Holder ZN-HX2,ZQ-HX3 4. KF Thread Hook Spring ZN-HX2,ZQ-HX3 5. KF Thread Guard Disk ZN-HX2,ZQ-HX3 6. KF Ceramic Thread Guide (Thread Support Apron) ZN-HX9,ZQ KX Thread Support Pin (ZN/ZQA) ZN-HX9,ZQ KX Thread Support Block ZN-HX9,ZQ KX Thread Support Clamp ZN-HX9,ZQ KX Thread Support Spring ZN-HX9,ZQ HT Thread Support Clamp Set Screw ZN-HX9,ZQ KX Thread Support Apron (ZNA) 1 ZN RD Thread Support Apron (ZQA) 1 ZQ 13. LA Thread Support Assembly HT Needle Bar Driver Stopper A Spacer (Bushing) KX Thread Support Push Rod KX Thread Support Push Pin LA Thread Support Lever A E-Ring (Ø3) KX Thread Support Link KX Thread Support Return Spring KX Thread Support Lever Pin A Thread Keep Solenoid (TDS-K10SL-306A) (ETL) 1 With Cover 24. KC Solenoid Pin LA Thread Support Base Hex. Socket Bolt M4x12 (With Washers) 27. Hex. Socket Button Bolt M3x10 (With Washers) 28. Hex. Socket Bolt M3x6 29. Hex. Socket Bolt M3x8 (With Washers) 30. Hex. Socket Bolt M3x6 (With Plain Washer) 31. Hex. Socket Set Screw M5x8 32. Hex. Socket Set Screw M4x4 33. Hex. Socket Set Screw M3x6

26 03-1 TAKE UP LEVER (ZN)

27 03-1 Take Up Lever (ZN) ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Universal Elbow (M-5UL) 1 2. A Universal Nipple (M-5UN) 1 3. MG Drive Shaft Lubrication Pipe (NT) 1 4. KX Stocker (ZNA) 1 5. LA Slide Shaft 1 6. KX Slide Shaft Bushing (Upper) 1 7. HB Needle Bar Drive Lever Fixing Collar 1 8. KT Take Up Lever Drive Lever Assembly 1 9. HB Flush Screw (With Adhesion) KT Take Up Lever Drive Lever HT Take Up Lever Drive Roller HT Take Up Lever Drive Roller Shaft KF Take Up Lever Roller Assembly A Thrust Washer (R-TW0815) KB Take Up Lever Drive Shaft Metal KB Take Up Lever Drive Shaft KX Front Cover, Upper (Needle Indication) (ZN) KX Thread Hanger, ZN (with Ceramic) KX Front Cover, Lower (ZN) KX Take Up Lever Assembly KX Take Up Lever Shaft KX Take Up Lever Bracket KX Take Up Lever Shim (T=0.3) KX Take Up Lever Spacer KX Take Up Lever (ZN/ZQ) KX Take Up Lever Collar Hex. Socket Bolt M4x10 (With Washer) 28. Hex. Nut SM7/32 (With Spring Washer) 29. Hex. Socket Set Screw M5x6 (With Adhesion) 30. Hex. Socket Set Screw M6x6 31. Truss Screw M3x6 32. Hex. Socket Set Screw M4x8 33. Hex. Socket Bolt M4x8

28 03-2 TAKE UP LEVER (ZQ)

29 03-2 Take Up Lever (ZQ) ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Universal Elbow (M-5UL) 1 2. A Universal Nipple (M-5UN) 1 3. MG Drive Shaft Lubrication Pipe (NT) 1 4. LA Slide Shaft 1 5. KX Slide Shaft Bushing (Upper) 1 6. HB Needle Bar Drive Lever Fixing Collar 1 7. LA Take Up Lever Drive Lever Assembly 1 8. HB Flush Screw (With Adhesion) 1 9. KT Take Up Lever Drive Lever RD Take Up Lever Drive Roller RD Take Up Lever Drive Roller Shaft KF Take Up Lever Roller Assembly A Thrust Washer (R-TW0815) KB Take Up Lever Drive Shaft Metal KB Take Up Lever Drive Shaft LA Stocker (ZQ) LA Take Up Lever Assembly (ZQ) KX Take Up Lever (ZN/ZQ) KX Take Up Lever Spacer KX Take Up Lever Shim (T=0.3) RD Take Up Lever Spacer Collar RD Take Up Lever Shaft KX Take Up Lever Collar LA Take Up Lever Bracket LA Front Cover (ZQ) RD Thread Hanger, ZQ (With Ceramic) Hex. Nut SM7/32 (With Spring Washer) 28. Hex. Socket Set Screw M5x6 (With Adhesion) 29. Hex. Socket Set Screw M6x6 30. Hex. Socket Bolt M4x10 (With Washers) 31. Hex. Socket Set Screw M4x4 32. Hex. Socket Set Screw M4x8 33. Hex. Socket Bolt M4x8 34. Truss Screw M3x10

30 04A-1 NEEDLE BAR A (ZN)

31 04A-1 Needle Bar A (ZN) ITEM LIST NO. DESCRIPTION QTY NOTE 1. HT Needle Bar Cap 9 2. HT Needle Bar Guide 9 3. HT Needle Bar 9 4. HT Needle Bar Assembly 9 5. HT Needle Bar Spring 9 6. HT Set Clamp Washer 9 7. HT Presser Foot Set Clamp 9 8. KX Needle Bar Spring (Lower) 9 9. HT Presser Foot (YN/ZN) KF O-Ring (S) MF Needle Clamp Spacer (ZN/ZQ) HT Needle Clamp (With Hook) FN070011SNY Needle (DBXK5-NY11S) KX Slide Block (ZNA) KX Needle Bar Felt A O-Ring (L)(1AS-7) KF O-Ring (L) KX Bearing Plate KX LM Base KX LM Guide KX Base Plate KX LM Stopper A Hex. Socket Set Screw M6x0.75x LA Bearing Guide KX Bearing Pin A Ball Bearing (686ZZ) A O-Ring (Lower Bushing, S12.5) LA Slide Shaft Bushing (Lower) KF Needle Clamp Screw (SM9/64 40) Hex. Socket Bolt M3x8 31. Hex. Socket Set Screw M4x4 32. Hex. Socket Bolt M3x Hex. Socket Flush Screw M3x Hex. Socket Bolt M5x16 (With Washers) 35. Hex. Socket Bolt M3x6 36. Hex. Socket Bolt M4x6 (With Washers) 37. Hex. Socket Button Bolt M3x6 38. Hex. Socket Bolt M5x Hex. Socket Set Screw M4x Hex. Socket Bolt M4x15 (With Washers) 41. LA Slide Block Assembly (ZN) 1

32 04A-2 NEEDLE BAR A (ZQ)

33 04A-2 Needle Bar A (ZQ) ITEM LIST NO. DESCRIPTION QTY NOTE 1. LA Slide Block Assembly (ZQ) 1 2. HT Needle Bar Cap HT Needle Bar Guide HT Needle Bar Assembly HT Needle Bar HT Needle Bar Spring (Upper) HT Set Clamp Washer HT Presser Foot Set Clamp KX Needle Bar Spring (Lower) HT Presser Foot (YN/ZN) KF O-Ring (S) MF Needle Clamp Spacer (ZN/ZQ) HT Needle Clamp (With Hook) FN070011SNY Needle (DBXK5-NY11S) LA Slide Block (ZQ) A O-Ring (1AS-7) KF O-Ring (L) RD Bearing Plate RD Needle Bar Felt LA LM Base RD LM Guide LA Base Plate KX LM Stopper LA Bearing Guide KX Bearing Pin A Ball Bearing (686ZZ) A O-Ring (Lower Bushing, S12.5) LA Slide Shaft Bushing (Lower) KF Needle Clamp Screw (SM 9/64-40) A Hex. Socket Set Screw M6x0.75x Hex. Socket Set Screw M4x4 32. Hex. Socket Bolt M5x16 (With Washers) 33. Hex. Socket Bolt M3x8 34. Hex. Socket Bolt M3x Hex. Socket Bolt M3x6 36. Hex. Socket Button Bolt M3x6 37. Hex. Socket Bolt M5x Hex. Socket Set Screw M4x Hex. Socket Bolt M4x15 (With Washers) 40. Hex. Socket Bolt M4x6 (With Washers)

34 04B NEEDLE BAR B

35 04B Needle Bar B ITEM LIST NO. DESCRIPTION QTY NOTE 1. LA Presser Foot Cam Plate 1 2. LA Presser Foot Cam 1 3. HT Cam Tap Plate 1 4. LA Oil Core (23mm) 1 5. LA Link Pin (Upper) 1 6. LA Link (Upper) 1 7. HT Shim Ring (Ø10 T=0.3) 2 8. KF Roller (Joint Pin) 1 9. LA Link Roller Joint Pin HT Oil Core (8mm) A Needle Bearing (K9x12x10T2) LA Crank Rod KB Crank (Counter Clockwise Screw) LA Driver Slide Assembly A Hex. Socket Bolt M4x LA Driver Slide Pin LA Driver Slide LB Needle Bar Driver Fixing Base (ZN/ZQA) HT Needle Bar Driver Stopper A Spacer (Roll Bushing) HT Needle Bar Driver Return Spring A Shim Ring (Ø15 T=0.15) HT Needle Bar Driver HT Needle Bar Driver Pin LA Felt Plate LA Felt (Head Oil) LA Guide Box HT Oil Core (20mm) LA Link Pin (Lower) LA Link (Lower) HT Presser Foot Support Rubber HT Presser Foot Support LA Presser Foot Slide HP Square Ball LA Square Ball Pin Hex. Socket Bolt M4x Hex. Socket Bolt M4x E-Ring (Ø3) 39. Hex. Socket Set Screw M4x6 (With Nylon) 40. Hex. Socket Button Bolt M3x6 41. Hex. Socket Set Screw M4x4 (With Nylon) 42. Hex. Socket Bolt M2.5x6 43. Hex. Socket Bolt M4x8 44. Hex. Socket Bolt M4x16

36 04C NEEDLE BAR C

37 04C Needle Bar C ITEM LIST NO. DESCRIPTION QTY NOTE 1. LA Side Cover (L) (ZN) 1 2. KX Front Cover, Left (ZN) 1 ZN Only 3. MF Head Cover (ZN) 1 ZN Only 4. LA Side Cover (R) (ZN) 1 5. LA Cap Cover 1 6. Truss Screw M4x6 7. Truss Screw M3x6 ZN Only

38 05 JUMP

39 05 Jump ITEM LIST NO. DESCRIPTION QTY NOTE 1. HB Cancel Return Spring 1 2. KX Cancel Rod 1 3. HB Cancel Bracket 1 4. HB Cancel Rod Guide 1 5. HT Manual Cancel Pin 1 6. A Rotary Solenoid, Jump (M960372R) (ETL) 1 7. HB Sheet For Rotary Solenoid 1 8. HT Needle Bar Stopper Fixing Pin 1 9. HT Needle Bar Stopper KX Needle Bar Stopper Fixing Bracket LA Jump Solenoid Fixing Bracket HB Solenoid Noise Prevention Cover HB Jump Solenoid Lever HB Jump Solenoid Lever Pin HB Jump Eccentric A O-Ring (P-5) 21. A E-Ring (Ø6) 22. Hex. Socket Button Bolt M4x Hex. Socket Bolt M4x8 (With Washers) 24. LA Needle Bar Indicator Bolt (ZQ) 1 ZQ Only 25. Hex. Socket Button Bolt M4x5 26. Hex. Socket Set Screw M4x4 (With Adhesion) 27. Hex. Socket Bolt M4x8 28. Hex. Socket Button Bolt M4x Hex. Socket Bolt M4x Hex. Nut M4 1 ZQ Only

40 06A-1 THREAD GUIDE A (W/O UTSM)(ZN)

41 06A-1 Thread Guide A (w/o UTSM) (ZN) ITEM LIST NO. DESCRIPTION QTY NOTE 1. HT Tension Base Case 1 2. KX Tension Base Cover 1 3. A Clamp (FCW-26) 1 4. HT Thread Tension Base 9 5. HT Tension Ground Plate 1 6. HT Upper Thread Detection Contact Post 9 7. HT SM-Nut KX Second Thread Guide Plate HT First Thread Guide HT Thread Guide Plate EBY Head Switch Board (ZN/ZQ) KX Tension Base Cover A HT Thread Tension Unit Assembly HT First Thread Guide Fixing Case HT First Thread Guide Fixing Cover HT First Thread Guide Fixing Base HT Blind Cap HT Thread Guide For First Tension KX Tension Base Bracket, ZN (L) KX Tension Base Bracket, ZN (R) Pan Screw M3x6 23. Tapping Screw Ø3x Hex. Socket Set Screw M4x Tapping Screw Ø3x Truss Screw M4x Tapping Truss Screw Ø4x Pan Head Tapping Screw Ø3x8 29. Hex Socket Button Bolt M5x12(With Washers) 30. Truss Screw M3x8 31. Pan Head Tapping Screw Ø3x5 32. EBY01625 H Pin Head Ribbon Cable (1 st Head, ZN) 1 FA H Pin Head Ribbon Cable (NT-ZQ) KX Needle Bar Indicator (ZN) Hex. Socket Bolt M4x6 (With Washers) 35. KX Tension Ground Cable (ZN) Pan Screw M3x6

42 06A-2 THREAD GUIDE A (W/O UTSM)(ZQ)

43 06A-2 Thread Guide A (w/o UTSM) (ZQ) ITEM LIST NO. DESCRIPTION QTY NOTE 1. RD Felt Frame 1 2. RD Felt 1 3. A Spacer (Ø3x17L) 2 4. RD First Thread Tension Unit Assembly (ZQ) HT Thread Guide Eyelet (White) RD Thread Tension Base RD Tension Base Cover (ZQ) 1 9. HT Blind Cap A Clamp (FCW-26) RD Dial Thread Tension Unit Assembly (ZQ) RD Thread Spring Adjusting Plate RD Tension Base Case EBY01690 H1899 Cable EBY Head Switch Board (ZN/ZQ) EBY01700 H1900 Additional Cable RD Tension Ground Plate RD Tension Ground Cable RD First Thread Guide Plate (ZQ) RD Second Thread Guide Plate (ZQ) LA Second Thread Guide LA Sponge Rubber MG Tension Base Bracket, ZQ (L) MG Tension Base Bracket, ZQ (R) Phillips Truss Screw M3x Phillips Truss Screw M4x6 29. Tapping Screw Ø3x Tapping Pan Screw Ø3x Phillips Truss Screw M3x5 32. Phillips Truss Screw M3x6 33. Pan Screw M3x6 34. Phillips Flat Head Undercut M3x4 35. Phillips Truss screw M4x Hex. Socket Bolt M5x10 (With Washers) 37. RD Tube Holder (Upper) 38. RD Tube Holder (Lower) 39. Hex. Socket Bolt M3x16

44 06B-1 THREAD GUIDE B (UTSM)(ZN) BENT-ZN

45 06B-1 Thread Guide B (UTSM) (ZN) ITEM LIST NO. DESCRIPTION QTY NOTE 1. HT Second Thread Tension Unit Assy., UTSM (ZN) 9 ZN 2. HT Tension Wheel 9 3. HT Thread Guide Pin HT UTSM Case (YN/ZN) 1 5. HT Tension Wheel Bearing 9 6. KN Tension Wheel Nut 9 7. HT Sensor Disk, UTSM (YN/ZN/ZQ) 9 8. HT UTSM Board Bracket (YN/ZN) 1 9. EBY UTSM Board HT UTSM Cover (YN/ZN) Phillips Truss Screw M4x Hex. Socket Bolt M2x3 13. Pan Screw M3x6 14. Tapping Pan Screw Ø3x8 15. Tapping Pan Screw Ø3x HT UTSM Complete Assembly (YN/ZN/ZNA)

46 06B-2 THREAD GUIDE B (UTSM)(ZQ)

47 06B-2 Thread Guide B (UTSM) (ZQ) ITEM LIST NO. DESCRIPTION QTY NOTE 1. RD Felt Frame 1 2. RD Felt 1 3. A Spacer (Ø3x17L) 2 4. HT Thread Guide Pin RD First Thread Tension Unit Assembly (ZQ) HT Thread Guide Eyelet (White) RD UTSM Case (ZQ) EBY UTSM Board ZQ (With Cable) RD UTSM Board Bracket (ZQ) RD UTSM Cover (ZQ) HT Tension Wheel HT Tension Wheel Bearing KN Tension Wheel Nut HT UTSM Sensor Disk (YN/ZN/ZQ) Truss Screw M3x Pan Screw M3x6 18. Truss Screw M3x6 19. Truss Screw M4x Hex. Socket Bolt M2x3 21. RD UTSM Complete Assembly (ZQ)

48 07 COLOR CHANGE

49 07 Color Change ITEM LIST NO. DESCRIPTION QTY NOTE 1. HP Encoder Drive Gear No MF Potentiometer Bracket 1 3. MF Potentiometer (M-22E10-050) 1 4. MF Potentiometer Drive Gear 1 5. MF Color Change Side Plate 1 6. A Washer (AS1024) 1 7. KX Bearing Hold Collar 1 8. MF Color Change Cam 1 9. MF Color Change Base MF Needle Turning Bevel Gear No MF Color Change Motor (TS3617N2E9) KR Needle Turning Bevel Gear MF Color Change Cover Front MF Color Change Cover KX Connecting Collar Shaft 5 ZN 8 ZQ 16. A Bearing (MR105ZZ) 5 ZN 8 ZQ 17. MF Connecting Block 1 ZN MG Connecting Block 1 ZQ 18. KX Connecting Base Plate 1 ZN MG Connecting Base Plate 1 ZQ 19. Hex. Socket Set Screw M4x8 20. Hex. Socket Bolt M3x Hex. Socket Bolt M5x Hex. Nut M5 23. Hex. Socket Set Screw M6x6 24. Hex. Socket Set Screw M5x5 25. Truss Screw M3x8 26. Hex. Socket Bolt M6x E-Ring (Ø3) 28. Hex. Nut M6 29. Hex. Socket Bolt M5x A DU Bushing With Flange (MB FDU) Flush Bolt M5x18

50 08 DRIVE

51 08 Drive ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Main Shaft Timing Belt (100S5M400) 1 2. MF Main Shaft Motor Pulley 1 3. MY Encoder Adapter 1 4. KC Encoder Coupling (ML-27-6) 1 5. MF Encoder Bracket 1 6. MF Encoder (TS5307N510) 1 7. MF Main Shaft Motor (3 Phase) (BENT) 1 8. MF Motor Base Plate 1 9. MF Motor Bracket MF Main Shaft Motor Drive Pulley MG Angle Decal MG Angle Indicator (BENT) Hex. Socket Bolt M6x Hex. Socket Bolt M4x Hex. Socket Bolt M4x Hex. Nut M6 17. Hex. Socket Flush Bolt M6x Hex. Socket Bolt M6x Hex. Socket Bolt M6x8

52 10A H-DIRECTION PANTOGRAPH DRIVE

53 10A H-Direction Pantograph Drive ITEM LIST NO. DESCRIPTION QTY NOTE 1. MF Holder, Shaft (Front) 2 2. P Retaining Ring, Bearing (TI-75) 4 3. P Bushing, Linear Ceramic (10mm) 4 4. P Carrier, H-Pantograph 2 5. P Shaft, Precision Y- Panto (Metric) 2 6. P Bracket, Rear Shaft Support 2 7. P Clamp, Timing Belt Y-Panto (Metric) 2 8. P Bracket, Left Side Mounting Angle 1 9. P Block, Pulley Adjusting Y-Panto (Metric) P /4" Shim Washer P Bearing, Flange Metric (F696ZZ A3C) P /4" I.D. X Spacer P Pulley, Idler Metric P Belt, Timing Y-Panto (With Steel) MF Bracket, Magnet A Magnet (M-102A-02) MF Bracket, Origin Sensor A Magnetic Limit Switch P Bracket, Right Side Mounting Angle P Bearing, Pillow Block (12mm) P Pulley, Timing Y-Panto (Metric) MF Pulley, H-Shaft A Timing Belt(150S5M375) P Shaft, Drive Y-Panto (12mm) MF Panto Drive Motor (14mm Shaft O.D.) MF Pulley, H-Shaft Driving (14mm I.D.) MG Bracket, Y-Stepper Motor Hex. Socket Bolt M4x Hex. Socket Bolt M5x Hex. Socket Bolt M5x Hex. Socket Bolt M6x Hex. Socket Bolt M5x Hex. Nut M6 34. Hex. Bolt M6x Truss Screw M3x6 36. Truss Screw M3x8 37. Hex. Socket Bolt M8x Hex. Socket Bolt M4x Hex. Nut M8 40. Hex. Socket Bolt M5x Hex. Socket Bolt M8x MF Safety Stopper (BENT) P Spacer Carrier Bushing 2

54 10B V-DIRECTION PANTOGRAPH DRIVE

55 10B V-Direction Pantograph Drive ITEM LIST NO. DESCRIPTION QTY NOTE 1. A Belt, Timing (100S5M3800) 1 2. MF Plate, Clamp 3 3. MF Bracket, Magnet 1 4. A Magnet (M-102A-02) 1 5. MF Block, Guide 1 6. MF Rail, Origin Point 1 7. MF Spacer, Origin Rail (L=22mm) 2 8. BMG Rail Cover Assembly 1 9. MG Extrusion, Cover Rail A LM Guide (2RSR12ZMUU 780LM) MF Pulley, V-Shaft Timing MF Pulley Spacer (10.5 X 2.6 X 1.6) MG Block, Spacer LM Guide MG Plate Base, LM Guide MF Pulley, V-Shaft Driving (14mm I.D.) P Bracket, X- Stepper Motor (Metric) MF Panto Drive Motor (14mm Shaft O.D.) MF Pulley, Idler A Magnetic Limit Switch MF Bracket, Origin Sensor MF Spacer, Idler Pulley Truss Screw M3x6 23. Hex. Socket Bolt M4x Hex. Socket Bolt M3x Hex. Socket Bolt M4x Socket Flat Head Screw M5x Hex. Socket Bolt M5x Hex. Socket Bolt M3x6 29. Hex. Socket Bolt M3x8 30. Hex. Socket Button Bolt M5x Hex. Socket Bolt M3x Phillips Flat Head Screw M3x Hex. Socket Bolt M4x Hex. Socket Bolt M5x Hex. Socket Button Bolt M5x Truss Screw M3x MF Pantograph Arm Decal P Pantograph Location Scale Decal

56 RIGHT LEFT 10C V- HOOP ARM ATTACHMENT ASSEMBLY

57 10C V-Hoop Arm Attachment Assembly ITEM LIST NO. DESCRIPTION QTY NOTE 1. 9P Felt, Tubular Pantograph 1 2. A Hoop Support Arm Assembly 2 3. P Clip, Left Tubular Arm Alignment 1 4. P Clip, Right Tubular Arm Alignment 1 5. P Insert, Tubular Alignment Clip 2 6. P Bracket Panto Tube Mt. Steel 1 7. P Bracket, Tubular Support Steel 1 8. P Knob, Phenolic 1/ # 10-32x 1/2 Hex Socket Cap Screw 10. # 10 Flat Washer 11. # 10-32x 1/2 Hex Soc. Button Head Screw 12. # 10-32x 1/2 Hex Soc. Cup Point Set Screw 13. M5 X 14 Socket Flat Head Screw 14. A Hoop Support Arm A Steel Tongue A Nylon Tongue A Hoop Support Clamp Assembly # 8-32x 1/4 Phillips Flat Head Screw 19. # 6-32x 3/16 Phillips Head Undercut Screw 20. # 10-32x 3/8 Slotted Pan Head Screw 21. # Nut (KEPS) 22. # 10-32x 3/16 Slotted Pan Head Screw

58 11 CONTROL

59 11 Control ITEM LIST NO. DESCRIPTION QTY NOTE 1. MF Cover, Center Rear 1 2. MF Panel, Rear 1 3. MF Panel, Front Right 1 4. MF Cover, Right 1 5. MF Panel, Front Left 1 6. MF Cover, Left 1 7. MF Cover, Main Shaft 1 8. EAY039A Power Box 1 9. P Extrusion End Cover, Left (BENT) P Cover, Left Extrusion (BENT) EAY039A3 Transformer (BENT) EAY039A2 Driver Box (BENT) EAY039A1 NT Automat MF Side Cover (R) P Extrusion End Cover, Right (BENT) P Cover, Right Extrusion (BENT) EBY01710 Emergency Stop Switch Hex. Button Head Screw M4x Hex. Socket Bolt M5x8 (With Washer) 20. Hex. Button Head Screw M3x8 21. Hex. Socket Bolt M4x12 (With Washers) 22. Hex. Socket Bolt M6x Hex. Socket Bolt M6x Hex. Socket Bolt M5x Hex. Socket Bolt M4x EBY Driver Board 27. EBY Control Board 28. EBY Inverter Unit 29. FA Cooling Fan (BENT) 30. EBY KS-4 Switch Board 31. P Power Cord 32. EBN02090 Floppy Disk Drive 33. EBY01260 LCD Display (SE )

60 12-1 ACCESSORIES (ZN)

61 12-1 Accessories (ZN) ITEM LIST NO. DESCRIPTION QTY NOTE 1. MF Thread Stand Assembly (BENT-ZN) 1 2. HT Thread Guide Eyelet (White) HP Thread Tension Assembly (BENT-ZN) 1 4. A Arm Spool Pin MF Thread Stand Base Bracket (BENT-ZN) 1 6. KF Thread Stand Felt Pad Hex. Socket Bolt M4x10 8. Hex. Set Screw M6x6 9. Hex. Flush Bolt M4x Hex. Socket Flange Bolt M6x Hex. Socket Bolt M8x20

62 12-2 ACCESSORIES (ZQ)

63 12-2 Accessories (ZQ) ITEM LIST NO. DESCRIPTION QTY NOTE 1. A ZQ Thread Stand (Black Tube) 1 2. HT Thread Guide Eyelet (White) 15 A Thread Guide Eyelet (Black) 3. Thread Stand Tube Holder RD Thread Stand Tube 1 Cut Product 5. Tube Band 5 6. Thread Guide Base 1 7. Thread Stand Support (Rear) 2 8. Thread Stand Support (Front) 2 9. A Arm Spool Pin Thread Stand Base (ZQ) MG Thread Stand Wiring Cover MG Thread Stand Bracket Base (BENT-ZQ) P X 1/2" Adhesive Neoprene A Spacer (Ø5.2 I.D., L=13) MG Base Plate, Thread Stand (BENT-ZQ) KF Thread Stand Felt Pad MG Washer, Polyurethane Foam Washer, Steel (20.0 X 5.4 X 1.0) 19. Hex. Socket Bolt M8x Truss Screw M3x6 21. Hex. Socket Bolt M5x Truss Screw M6x Truss Screw M5x B Ribbon Cable Clamp (NT) 1