SERVICE MANUAL PARTS LIST MODEL: NH40

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1 SERVICE MANUAL & PARTS LIST MODEL: NH40

2 CONTENTS What to do when SERVICE ACCESS Face Cover... 4 Bed Cover... 5 Free-arm Cover... 6 Front Cover... 7 Rear Cover... 8 MECHANICAL ADJUSTMENT Presser Bar Height... 9 Needle Drop Position Needle to Hook Timing Needle Bar Height Clearance between Needle and Hook Point Backlash ( Lower Shaft Gear ) Feed Dog Height Needle Swing Timing Needle Thread Tension Stretch Stitch Feed Balance Adjust the Buttonhole Lever Position REPLACING THE ELECTRONIC COMPONENTS Location of the Connectors Self Diagnostic Tests Circuit Board-A Driving Motor Switching regulator Stepping motor ( Zigzag ) Stepping motor ( Feed ) Oiling... 31

3 WHAT TO DO WHEN Condition Cause How to fix Reference 1. Skipping Stitches 1. Needle is not inserted properly. 2. Needle is bent or worn. Insert the needle properly. Change the needle. 3. Incorrectly threaded. Rethread. 4. Needle or thread are inappropriate for fabric being sewn. 5. Sewing on stretch fabric. Use the recommended sewing needle and thread. Use a HA x #11 blue tip needle. 6. Presser foot pressure is too weak. Adjust the presser bar level to make the pressure stronger. 7. In appropriate needle bar height. See mechanical adjustment " Needle bar height ". P Inappropriate needle to hook timing. See mechanical adjustment " Needle to hook timing ". P Inappropriate needle to hook clearance. See mechanical adjustment " Clearance between needle and hook ". P Fabric not moving 1. Foot pressure foot is too weak. Adjust the presser bar level to make the pressure stronger. 2. Incorrect feed dog height. See mechanical adjustment " Feed dog height ". P Feed dog is in down position. Raise the feed dog. 4. Thread on bottom side of fabric is jammed up. Make sure to bring both needle and bobbin threads under the foot when starting sewing. 5. Feed dog teeth are worn. Change the feed dog. 1

4 Condition Cause How to Fix Reference 3. Breaking upper thread. 1. Initial sewing speed is too fast. 2. Thread path is incorrect. Start with medium speed. Use the proper thread path. 3. Needle is bent or dull. Replace with a new needle. 4. Top tension is too strong. Adjust top tension correctly. 5. Needle size is inappropriate for fabric. Use appropriate needle for fabric and thread in use. P Needle eye is worn. Change the needle. 7. Needle hole in needle plate is worn or burred. Repair the hole or replace the needle plate. 4. Breaking 1. Bobbin holder is incorrectly Set the bobbin thread correctly. bobbin thread. threaded. 2. Too much thread is wound on the Adjust the position of bobbin winder bobbin, stopper. 3. Lint is stuck inside the bobbin Clean the bobbin holder. holder. 4. Thread quality is too low. Change to a high quality sewing thread. 5. Thread is jamming around the Clear out the jamming thread. bobbin holder. 5. Needle 1. Needle is hitting the needle plate. See mechanical adjustment " Needle P. 10 breakes drop position ". 2. Needle is bent or worn. Change the needle. 3. Needle is hitting the hook. See mechanical adjustment " Clearance P. 13 between needle and hook ". 4. The fabric moves while the needle See mechanical adjustment " Needle P. 16 is piercing it, or the needle zigzags swing timing ". while in fabric. 5. Fabric is being pulled too strongly Guide the fabric gently while sewing. while sewing. 2

5 Condition Cause How to fix Reference 6. Noisy 1. Backlash between hook gear and See mechanical adjustment P. 14 operation lower shaft gear is too great. backlash (lower shaft gear). 2. Lower shaft gear is loose. Eliminate the looseness. 3. Inappropriate belt tension. See part removal and replacement P. 27 driving motor (DC motor). 4. Not enough oil Oil all moving parts. P Deformation 1. Inappropriate feed balance. See mechanical adjustment P. 18 pattern stretch stitch feed balance. 2. Inappropriate needle swing See mechanical adjustment P. 16 timing. Needle swing timing. 3. Top tension is too strong. See mechanical adjustment P. 17 Needle thread tension. 3

6 SERVICE ACCESS (1) FACE COVER TO REMOVE: 1. Remove the cap and setscrew (A) and remove the face cover while pushing the rib (B) up. TO INSTALL: 2. Attach the face cover, engaging the hook (C) and the rib (B) with the rear cover and tighten screw (A) 3. Attach the cap. Hook (C) Hook (C) Face cover Setscrew (A) Cap Rib (B) 4

7 SERVICE ACCESS (2) BED COVER TO REMOVE: 1. Remove the 4 setscrews (A), remove the bed cover. TO INSTALL: 2. Follow the above procedures in reverse. Setscrew (A) Setscrew (A) Bed cover Setscrew (A) Setscrew (A) 5

8 SERVICE ACCESS (3) FREE-ARM COVER TO REMOVE: 1. Remove the needle plate. 2. Remove the bed cover (see page 5). 3. Loosen the setscrew (A) and (B). TO INSTALL: 4. Follow the above procedures in reverse. Needle plate Setscrew (A) Setscrew (B) Free-arm cover 6

9 SERVICE ACCESS (4) FRONT COVER TO REMOVE: Remove the face cover, bed cove and free-arm cover (see page 4 6). Loosen the setscrew (A) and (B) then remove the setscrew (D) and (E). Remove the cap and loosen setscrew (C). Disconnect all the connectors from the circuit board-a (see page 20). NOTE: Do not disconnect the connectors by pulling on cord. To disconnect, grasp the connector, not the cord. Remove the presser lifter from the front cover first while presser lifter lowered. (To be continued) Cap Setscrew (A) Setscrew (C) Setscrew (E) Cap Setscrew (D) Setscrew (B) 7

10 SERVICE ACCESS (5) REAR COVER TO REMOVE: 1. Remove the front cover (see pages 7). 2. Loosen setscrews (A). 3. Remove the setscrews (B), (C), (D) and (E), then remove the rear cover. TO INSTALL: 4. Follow the above procedure in reverse. Setscrew (A) Setscrew (C) Rear cover Setscrew (D) Setscrew (B) Setscrew (E) 8

11 MECHANICAL ADJUSTMENT PRESSER BAR HEIGHT AND ALIGNMENT When the presser foot is raised, the clearance between the presser foot and the needle plate should be mm. When the presser foot is lowered, the edge of the foot and the feed dog window on the needle plate should be parallel. 1. Remove the face cover (see page 4) and raise the presser foot. Loosen the setscrew to adjust the presser foot height (6.0 mm) and the presser foot alignment. 2. Tighten the setscrew firmly. 3. Install the face cover. Setscrew Presser bar lifter [Height of presser foot] Presser foot [Presser foot alignment] Needle plate 6.0 mm Should be parallel Feed dog 9

12 MECHANICAL ADJUSTMENT NEEDLE DROP POSITION Set the stitch pattern to " ". The standard needle drop position should be at center of the needle plate hole. Select zigzag stitch " ", and set the stitch width at " 5.0 ". The clearance between the needle and the edge of the needle hole in the needle plate should be at least 0.2 mm on either side. If not, adjust as follows: 1. Remove the face cover (see page 4). 2. Turn the power switch on and check the needle drop position. 3. If the needle drop is out of position, adjust it to proper position by turning the adjusting screw so that the needle is in the center of the needle hole when the straight stitch " " is selected. 4. Check the needle drop position of the zigzag stitch " " with the maximum width. 5. Attach the face cover. NOTE: Check the hook timing after this adjustment. Needle plate hole Adjusting screw 0.2 mm or more 0.2 mm or more A=B 10

13 MECHANICAL ADJUSTMENT NEEDLE TO HOOK TIMING When the machine is set for zigzag stitch (maximum zigzag width) at the right needle position, the amount of ascending travel of the needle bar from its lowest position at the right needle drop to the position where the tip of the hook meets the right side of the needle should be 1.4 to 2.0mm. 1. Remove the needle plate and bobbin holder. 2. Turn on the power switch, select the pattern " " (simple zigzag). (maximum zigzag width) 3. Remove the bed cover (see page 5). 4. Turn the handwheel toward you, and set the needle bar at the lowest position. 5. Loosen the 2 setscrews on the lower shaft gear. 6. Raise the needle bar 1.6 mm from the lowest position of the needle bar. 7. Turn the lower shaft gear until the tip of hook meets with the right side of needle. 8. Tighten the setscrews on lower shaft gear. 9. Attach the bed cover, bobbin holder and needle plate. Needle plate Setscrews (2) Bobbin holder Lower shaft gear Match the tip of hook at the right side of needle Needle # mm Lower needle position 11

14 MECHANICAL ADJUSTMENT NEEDLE BAR HEIGHT When the tip of the hook meets the right side of the needle in ascending travel of the needle from its right and lowest position, the distance between the top of the needle eye and the tip of the hook should be in the range of 3.0 to 3.6 mm. 1. Remove the face cover (see page 4), needle plate and bobbin holder. 2. Turn on the power switch. 3. Select the pattern (simple zigzag). (maximum zigzag width) 4. Turn the handwheel toward you until the tip of hook meets the right side of the needle. 5. Loosen the setscrew. 6. Adjust the height of the needle bar by moving the needle bar upward or downward without turning it. (Make sure that the needle setting groove of the needle bar is in the front). 7. Tighten the setscrew. 8. Insert the bobbin holder, then attach the needle plate and face cover. Needle plate Setscrew Bobbin holder Needle setting groove Needle #14 Tip of hook meets right side of needle Hook race mm Hook race unit Upper edge of needle eye 12

15 MECHANICAL ADJUSTMENT CLEARANCE BETWEEN NEEDLE AND HOOK POINT * The clearance between the needle and the point of hook should be 0.1 to mm. PREPARATION: 1. Remove the needle plate, bobbin holder, and bed cover, and replace the needle with the test pin. 2. Turn the power switch on, and select pattern (simple zigzag). (maximum zigzag width) ADJUSTMENT PROCEDURE: 1. Loosen the setscrews (A), (B), (C), then slightly tighten the hinge screw (C). 2. Turn the handwheel toward you to bring the hook point behind the needle. Adjust the clearance between the test pin and the point of the hook in the left and right needle position to 0.1 to mm by moving the hook set plate up or down. 3. Tighten the setscrews (A), (B), (C). 4. Check the backlash of the hook, gear and lower shaft gear (see page 14). 5. Attach the bed cover, needle plate and bobbin holder, and remove the test pin. Needle plate Test pin Bobbin holder 0.1 to mm Point of hook Hinge screw (C) Hook set plate Setscrew (A) Setscrew (B) 13

16 MECHANICAL ADJUSTMENT BACKLASH (LOWER SHAFT GEAR) TO CHECK: 1. Turn the power switch off. 2. Remove the needle plate and bobbin holder. 3. Turn the handwheel slowly toward you until the tip of the hook is between both ends of feed dog. 4. Rock the hook race with fingers to check the rotary play. It should be within 0.8 mm. *If there is more than 0.8 mm play, adjust as follows. ADJUSTMENT PROCEDURE: 1. Remove the bed cover (see page 5) and loosen the setscrew. 2. Turn the lower shaft bushing (eccentric), in the direction " A " when the play at hook tip is too small. 3. Turn the lower shaft bushing (eccentric), in the direction " B " when the play at hook tip is too large. 4. Tighten setscrew securely after adjustment. Backlash allowance Point of hook A Check the backlash B Groove Setscrew Lower shaft gear B A Groove of the lower shaft bushing 14

17 MECHANICAL ADJUSTMENT FEED DOG HEIGHT The highest position of the feed dog should be between 0.80 and 0.90 mm from the surface of the needle plate. 1. Remove the bed cover (see page 5). 2. Turn the power switch on. 3. Select the straight stitch pattern with maximum length. 4. Turn the handwheel toward you to set the feed dog at the highest position. 5. Loosen the setscrew and nut. 6. Adjust the feed dog height by turning the adjusting screw. 7. Tighten the nut and setscrew. Presser foot mm Feed dog Surface of the needle plate To raise Setscrew To lower Nut Adjusting screw 15

18 MECHANICAL ADJUSTMENT NEEDLE SWING TIMING The needle should start to swing between 7.7 and 8.7 mm above the surface of the needle plate when the machine is set for zigzag stitching. 1. Remove the front cover (see pages 7). 2. Turn on the power switch, select the pattern " ", and set the machine at the maximum zigzag width. 3. Turn the handwheel toward you slowly with your hand until the needle start to swing. Loosen the setscrew and turn the upper shaft shield plate in the direction of: A: If the swing point is higher than 8.7 mm. B: If the swing point is lower than 7.7 mm. 4. Shift the upper shaft shield plate to the left as close to the upper shaft sensor as possible. (It should not touch the upper shaft sensor). 5. Check the swing point by turning the handwheel, then tighten the setscrew. 6. Attach the front cover. Surface of needle plate Needle # mm Upper shaft shield plate Setscrew B A Upper shaft sensor 16

19 MECHANICAL ADJUSTMENT NEEDLE THREAD TENSION The top tension should be between 75 and 90g when pulling the thread up in the direction of "C". * Use polyester sewing thread #50 (White). * If it is not within the above limit, adjust as follows. 1. Set the tension dial at "4". 2. Lower the presser foot. 3. Remove the front cover (see page 7). 4. Pull the spring (D) away from the lead screw. If the top tension is too loose, turn the lead screw (E) in the direction "A". If the top tension is too tight, turn the lead screw (E) in the direction "B". B A (E) (D) Pull this way C Thread (polyester sewing thread (#50 white)) 17

20 MECHANICAL ADJUSTMENT STRETCH STITCH FEED BALANCE When a stretch pattern is sewn with the feed balancing dial set at the standard setting mark '' '', the pattern should be as indicated with the '' '' mark in the figure below. (If the stitch feed is not balanced, adjust it as follows: 1. Set the machine to the adjustment mode (See illustration below). 2. Set the slit of the feed balancing dial at the standard setting mark '' '' on the front cover. 3. Enter the adjusting mode. Sew the stitch pattern "8" until the machine stop automatically, and check the stitch length. * Standard length of five "8" characters: 32 mm to 40 mm 4. Remove the base cap. 5. If the length is too short, turn the adjusting screw in the direction of "D". 6. If the length is too long, turn the adjusting screw in the direction of "C". 7. Attach the base cap. (Enter the adjustment mode) Press the ring button indicate "08". (up) mark Turn the power switch on while pressing the reverse button. Press the ring button (left) mark. The LCD display indicates "01". Press the ring button indicate "88". (right) mark Standard setting mark Feed balancing dial Base cap Adjusting screw C D 32-40mm 18

21 ADJUSTING BUTTONHOLE LEVER POSITION ADJUSTING BUTTONHOLE LEVER POSITION TO ADJUST THE BUTTONHOLE LEVER GUIDE: 1. Enter the buttonhole sensor adjusting mode. (See below. The LCD should display BH symbol.) 2. Remove the face cover (see page 4) and loosen setscrew (A). 3. Move the buttonhole lever guide so the BH symbol disappear when the buttonhole lever is lowered. Tighten setscrew (A). TO ADJUST THE BUTTONHOLE SENSOR POSITION: 4. Attach the buttonhole foot (R). 5. Lower the buttonhole lever to its lowest position and open a 1.6 mm gap between the slider and the buttonhole foot. 6. Turn the adjusting screw to the left until the LCD display BH symbol. 7. Next, turn the adjusting screw right until the BH symbol disappears. 8. Turn off the power switch. 9. Attach the face cover. NOTE: If there is any lint or dust in the buttonhole sensor slit, loosen the 2 setscrews (B) and clean it out with a swab. (Enter the adjustment mode) Press the ring button indicate "05". (up) mark Turn the power switch on while Press the ring button (left) mark. pressing the reverse button. The LCD display indicates "01". Setscrew (B) BH lever guide Press the ring button (right) mark indicate "SU and BH mark". Setscrew (B) BH sensor BH lever Setscrew (A) Adjusting screw BH foot (R) 1.6 mm gap 19

22 REPLACING THE ELECTRONIC COMPONENTS LOCATION OF THE CONNECTORS NOTE: * Do not disconnect the connectors by pulling on the cord. * To disconnect, grasp the connector, not the cord. * Connect the connector to the connector post of the same color on the circuit board. For factory use only Upper shaft sensor Buttonhole sensor Stitch length motor Bobbin winder switch Stitch width motor printed circuit board (L) Controller Switching regulator Driving motor 20

23 SELF DIAGNOSTIC TESTS Preparation: 1. Turn the power switch off. 2. Move the bobbin winder spindle to the left. 3. Remove the presser foot and raise the presser foot lifter. 4. Turn the hand wheel toward you to raise the needle to its highest position. Notes: Be careful: the sewing machine may start running in its own while in test mode. Turn off the power switch before replacing any parts. Repeat the diagnostic test until the problem has been resolved. You can skip steps in the diagnostic procedure and go directly to the test you want to perform. (Enter self-diagnostic mode, then select the step number of the diagnostic test you require by pressing the reverse button) To begin: Turn on the switch, if any of the following problems occur, take the recommended actions in the order they are shown. 1. The machine does not respond when the power switch is turned on: Check each connector connection Replace the machine socket Replace the Switching regulator. Replace the A-board 2. The sewing machine lamp does not light up: Replace the light bulb Replace the A-board To enter self-diagnostic mode: If you do not press the next button within 1.5 sec, the machine will revert to normal sewing mode. Should this occur, start over again from step No.1. No.1 No.2 No.3 Turn the power switch on while pressing the Reverse button. Press the Ring button (left) mark. The LCD display indicates "01". Press the Ring button (right) mark to enter the self-diagnostic mode. 21

24 Step and items to check Procedure Correct Condition Defective Condition 01) Function of LCD, buzzer and lamp Turn on the power switch while simultaneously pressing the reverse button and press the ring button (left) mark. Press the ring button (right) mark. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. Sewing lamp and LCD backlight lit. LCD displays 01. Buzzer sounds. LCD displays symbols and numbers in order. LCD repeats displaying after all symbols and numbers are shown. Sewing lamp does not lit. LCD backlight does not lit. LCD does not display 01. Buzzer does not sound. LCD does not turned on. LCD does not display any symbols or not in order. REMEDY Replace the circuit board A. 02) Button Press ring buttons 1 4. LCD displays SC Buzzer sounds when button is pressed. Button number is displayed when the button is pressed. Buzzer does not sound. LCD does not display the number correctly. REMEDY Replace the circuit board A. 2 If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. LCD displays S3 when button 1 is pressed. LCD displays S4 when button 2 is pressed. LCD displays S5 when button 3 is pressed. LCD displays S6 when button 4 is pressed. 03) Buttonhole Sensor Lower the buttonhole lever. Move the buttonhole lever back and forth. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. LCD displays SC 03. When the buttonhole lever is pulled, buzzer sounds and LCD displays BH symbol. When the buttonhole lever is pushed, buzzer sounds and LCD displays BH symbol. Buzzer does not sound. BH symbol does not appear. REMEDY Replace the circuit board A. 04) Bobbin winder switch Move the bobbin winder spindle to the right. Return it to the left. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down to proceed the next step. BH symbol LCD displays "SC 04". When the bobbin winder spindle is moved to the left, buzzer sounds. When the bobbin winder spindle is moved to the right, buzzer sounds and LCD displays the bobbin symbol. Buzzer does not sound. Bobbin symbol is not displayed. REMEDY Replace the circuit board A. Bobbin symbol 22

25 Step and items to check Procedure Correct Condition Defective Condition 05) Not applicable for this model 06) Upper shaft positioning sensor Turn the handwheel toward you. Lower the needle bar from its highest to its lowest position. Raise the needle bar from its lowest position to its highest position. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. LCD displays SC 06. Turn the handwheel. LCD displays stitch width symbol when the needle bar is at zigzag phase. Stitch width symbol Buzzer does not sound. Stitch width or length symbol does not appear. REMEDY Replace the circuit board A. Replace the circuit board P. LCD displays stitch length symbol when the needle bar is at feed phase. Stitch length symbol 07) Zigzag motor (Step motor) Feed motor Turn the handwheel toward you. Lower the needle bar from its highest to its lowest position. Press the ring button (up) mark. Raise the needle bar from its lowest position to its highest position. Press the ring button (up) mark. LCD displays SC 07. LCD displays stitch width symbol when the needle bar is at middle position. (Zigzag motor get default position.) Zigzag motor does not get default position. REMEDY Replace the zigzag motor. Replace the circuit board A. Stitch width symbol If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. LCD displays stitch length symbol when feed motor gets default position. Stitch length symbol Feed motor does not get default position. REMEDY Replace the feed motor. Replace the circuit board A. 23

26 Step and items to check Procedure Correct Condition Defective Condition 08) Foot control Attach the foot control to the sewing machine. Depress the foot control as far as it goes, then release it. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. LCD displays SC 08. The foot control symbol appears when the foot control is attached. The foot control symbol does not appear. Buzzer does not sound. REMEDY Replace the foot control. Replace the machine socket. Replace the circuit board A. 09) Not applicable for this model Buzzer sounds when the foot control is deeply depressed. Buzzer sounds when the foot control is released. 10) DC motor Press the ring button (up) mark. LCD displays SC 10. The machine motor does not start. The motor stops immediately. The motor runs unstable. If the result is correct condition, press the reverse button to proceed the next step. If the result is defective condition, press the needle up/down button to proceed the next step. Machine runs slow, then fast, and the needle bar stops at its highest position. REMEDY Replace the DC motor. Replace the circuit board A. 11) Not applicable for this model 12) Not applicable for this model 24

27 Buzzer sounds after few seconds when the self-diagnostic test has been finished. The test result has been determined. Correct: Buzzer sounds and LCD displays 00 Defective: Caution buzzer sounds and LCD displays the defective part number. Refer to page and fix the defective part. The defective part number. See page Steps and items section. Turn the power switch off when the self-diagnostic test is finished. 25

28 REPLACING PRINTED CIRCUIT BOARD A TO REMOVE: 1. Remove the front cover (see pages 7). 2. Pull out connectors from the circuit board-a. 3. Remove 6 setscrews and remove the circuit board-a. TO INSTALL: 4. Follow the above procedures in reverse. NOTE: Do not disconnect the connectors by pulling on cord. To disconnect, grasp the connector, not the cord. Setscrew Setscrew Setscrew Setscrew Setscrew Circuit board-a Setscrew Stitch length motor Controller Stitch width motor Bobbin winder switch Upper shaft sensor For factory use only Buttonhole sensor printed circuit board (L) PRINTED CIRCUIT BOARD A Switching regulator Driving motor 26

29 DRIVING MOTOR (DC MOTOR) REPLACING DC MOTOR AND ADJUSTING MOTOR BELT TENSION TO REMOVE: 1. Remove the front cover (see pages 7). 2. Loosen 2 setscrews and remove the driving motor and the belt. TO INSTALL: 3. Install the driving motor and the motor belt with 2 setscrews. 4. Loosen the setscrews slightly and move the motor up or down to adjust the motor belt tension. The belt should deflect 7-9 mm when applying 300 grams of load to the middle of the belt. Tighten the setscrews firmly. 5. Attach the front cover. Motor belt tension Belt Pressure 300g Belt deflection: 7-9 mm Setscrews (2) DC motor 27

30 REPLACING SWITCHING REGULATOR (UNIT) TO REMOVE: 1. Remove the rear cover (see pages 8). 2. Loosen 2 setscrews (A) and a setscrew (B), then remove the switching regulator. TO INSTALL: 3. Follow the above procedures in reverse. NOTE: * Cords should not contact the lower shaft, motor belt etc. Setscrew (B) Setscrews (A) Switching regulator 28

31 REPLACING STEPPING MOTOR (ZIGZAG) TO REMOVE: 1. Remove the front cover (see pages 7). 2. Remove 2 setscrews (A). 3. Remove E-ring. 4. Remove stepping motor (zigzag). TO INSTALL: 5. Follow the above procedures in reverse. NOTE: * Check the needle drop position after replacing the stepping motor. Setscrews (A) Stepping motor (zigzag) E-ring Zigzag rod 29

32 REPLACING STEPPING MOTOR (FEED) TO REMOVE: 1. Remove the front cover (see pages 7). 2. Remove 2 setscrews (A). 3. Remove E-ring. 4. Remove stepping motor (feed). TO INSTALL: 5. Follow the above procedures in reverse. NOTE: * Check the stretch stitch balance after replacing the stepping motor. Setscrew (A) Setscrew (A) E-ring Stepping motor (Feed) 30

33 OILING Factory lubricated parts will provide years of household sewing without routine oiling. However, whenever the machine is being serviced, check to see if any parts need to be lubricated. OIL: Use good quality sewing machine oil at the points ( A, B, C, D, E, F, G, H, J, K ) indicated by black arrows. GREASE: White grease is recommended for use on gears and cam surfaces. It is an improved grease, and it can be used on the metal and plastic parts which points are indicated by the white arrows (I & L). C A B E D F K J I L H G 31

34 MODEL: NH40 PARTS LIST

35 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Rear cover (unit) Rear cover Thread guide (unit) Thread guide Spring Setscrew 2x Setscrew 3x6 (B) Threader guide plate Nut Rubber foot Felt Handle Flame retardant insulating paper Cap Setscrew 4x Setscrew 4x Setscrew 4x14 (B) Cap Stepping motor (Feed) (unit) Stepping motor (unit) Setscrew 4x DC motor Setscrew TP 5x Nylon clip Setscrew 4x Switching regulator (unit) Cord bind Cord 33

36 MODEL: NH40 PARTS LIST

37 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Face cover (unit) Face cover (1) Face cover (2) Setscrew 3x8 (B) Thread cutter (unit) Setscrew 4x Cap Needle plate (unit) Needle plate Bobbin holder set plate Setscrew 2x Hook cover set plate (Left) Hook cover set plate (Right) Hook cover release button Hook cover release button spring Setscrew 2x Setscrew Hook cover plate Pin D3 x 10CH Reverse stopper Setscrew Stopper (unit) Pin D2.5x6-LC Bed cover Setscrew 4x Setscrew 4x14 (B) Free arm cover Setscrew TP 4x Extension table (unit) Rubber foot base 35

38 36 MODEL: NH40 PARTS LIST

39 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Presser bar plate (unit) Presser bar plate Needle drop positioning plate Setscrew 3.5x5 Presser bar Presser bar spring Presser bar bracket Hexagonal socket screw 4x8 Presser foot lifter Snap ring E-5 Tension release lever Snap ring CS-5 Supporter adjusting plate Washer FT60 Ring Hexagonal socket screw 4x4 Supporter spring (2) Setscrew 4x6 Needle bar (unit) Needle bar connection stud (unit) Threader positioning setting plate (unit) Threader positioning setting plate Hexagonal socket screw 3x4 Needle threader (unit) Threader shaft Pin E-2x14 Threader spring Needle threader plate (unit) Pin 2x8 Zigzag rod guide Setscrew 3x4 Needle bar supporter Setscrew Nut Circuit board EI (unit) Sensor bracket Setscrew 3x5 BH lever (unit) Snap ring E-3 BH lever guide Printed circuit board L (unit) L board cover Printed circuit board L (unit) Setscrew TP 4x6 Needle bar crank rod Washer FT80 Supporter spring Washer FT40 Setscrew 4x8 Needle HA1-14 Presser foot (unit) Presser foot holder (unit) Zigzag foot (unit) Setscrew 37

40 38 MODEL: NH40 PARTS LIST

41 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Upper shaft (unit) Hexagonal socket screw 5x4 Washer FT102 Upper shaft bushing (Front) Ring Hexagonal socket screw 5x5 Setscrew 5x10 Felt Upper shaft timing gear Spring pin 3x22 Upper shaft shield plate Washer Setscrew 4x8 Felt Snap ring E-7 Spring pin 3x30 Clutch ring Clutch spring Belt wheel Hand wheel Timing belt Timing belt Thread take-up lever (unit) Thread take-up lever pin Hexagonal socket screw 4x4 Thread tension (unit) Setscrew Setscrew 3x8 Thread tension bracket (unit) Thread tension bracket Thread tension releasing arm Adjusting arm Setscrew 3x5 Snap ring CS-5 Spring Idler (unit) Idler base Idler Snap ring E-6 Zigzag rod Zigzag rod set plate Snap ring E-3 Upper shaft sensor Circuit board P (unit) Upper shaft sensor set plate Setscrew 3x4 39

42 40 MODEL: NH40 PARTS LIST

43 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Feed shaft (unit) Feed dog Setscrew 3.5x Feed bar spring Straight center pin Hexagonal socket screw 5x Feed regulator (unit) Feed shaft (unit) Feed shaft Feed arm (1) Feed arm (2) Setscrew TP 3x Spring washer BH feed adjusting spring Feed arm screw Adjustable nut Washer Washer Felt Ring Hexagonal socket screw 4x Feed shaft bushing (front) Feed shaft bushing (rear) Cushion Lower shaft (unit) Feed cam Setscrew TP 3x Lower shaft gear Ring Hexagonal socket screw 4x Feed lifting cam Setscrew 3x Washer Ring Felt Lower shaft bushing (front) Lower shaft bushing (rear) 41

44 MODEL: NH40 PARTS LIST

45 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Bobbin Bobbin holder (unit) Hook race (unit) Hook body (unit) Hook bottom plate Setscrew Magnet Hook race shaft Oil string (1) Oil string (2) Thrust washer Washer Magnet set plate Washer Washer Hexagonal socket screw 5x Hook race shaft base Setscrew 4x Cover Setscrew 3x12 (B) Hook race set plate Washer 43

46 MODEL: NH40 PARTS LIST

47 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Front cover (unit) Front cover (1) Front cover (2) Setscrew 3x8 (B) Ornamental panel Button Key Indicator window Button supporter Setscrew 3x Printed circuit board A Flame retardant insulating paper Thread guide Bobbin winder (unit) Setscrew 4x Setscrew 4x Bobbin winder stopper Setscrew 4x Washer Bed rubber foot TP Setscrew 4x Nut Setscrew 4x Setscrew 4x14 (B) Front cover set plate (unit) Front cover set plate TP Setscrew 4x Setscrew 4x Cap 45

48 MODEL: NH40 PARTS LIST

49 MODEL: NH40 PARTS LIST KEY PARTS NO. NO. DESCRIPTION Accessory (unit) Buttonhole foot Satin stitch foot Bobbin Needle set Spool holder (large) Spool pin Spool pin Felt Seam ripper (unit) Screwdriver Darning plate Power supply cord 14 C-1036 Foot controller Instruction book Hard cover 47

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