THE STRONG ONE / EQINILE ETIILENG / EYOMELELEYO

Transcription

1 THE STRONG ONE / EQINILE ETIILENG / EYOMELELEYO

2 ABOUT K AYO CONTENTS ABOUT KAYO Manufactured to world-class stards, the Kayo range of wooden windows doors gives you an unbeatable combination of quality value for money. To withst the tough African weather conditions, all products in this range are kiln-dried to 8% moisture content, to help minimise natural movement. Decades of experience, constant innovation our Manufacturers Guarantee*, ensures that your purchase will st the test of time. With KAYO you not only get quality, you also get peace of mind. Kayo is available from all leading merchants nationwide. HARDWOOD WINDOWS PINE WINDOWS HARDWOOD DOORS PINE DOORS INTERIOR DOORS DOOR FRAMES INSTALLATION INSTRUCTIONS

3 KAYO HARDWOOD WINDOWS HARDWOOD WINDOWS WHAT S IN A KAYO HARDWOOD WINDOW? NOW PRE-SEALED, PRE-GLAZED New polyethylene weather seals keep the heat in dust out. Thicker mullions provide strength stability. Improved fixing lugs make installation easier. PRE-SEALED, PRE-GLAZED SANS 613 Compliant. Pre-sealed with our water-based, low-maintenance sealant Maxicare Makes ongoing maintenance as simple effortless as wash n wipe. Pre-glazed with 3mm glazing. Weather seal Butt-hinges Thicker mullion LOW MAINTENANCE SOLUTION Pre-glazed 3mm glazing KAYO FULL PANE WINDOWS KD1 KD2L/R KD3 KC1L/R KC2L/R KC22 KC3 Pre-sealed with Maxicare low maintenance sealant Combination stay Fixing lug 870 KC1F KC2FL/R KC3F PRE-SEALED PRE-GLAZED SAVE MONEY LONG LASTING PROTECTION 1171 SANS 613 Compliant Windows Pre-sealed glazed windows are tested to the following criteria for SANS 613 compliance A1 Mechanical properties test KB1L/R KB2L/R KB22 KB3 Weather seal Glazing Coating Guarantee Closed cell exped polyethylene 3mm glass installed with silicone Sealed on all 6 sides with Maxicare water-based sealant, including beading rebates Pre-sealed, pre-glazed 1171 Pre-sealed, pre-glazed windows are only supplied in a teak finish KB2FL/R KB3F All unfinished (raw wood) windows supplied need to be finished with weather seals, glazed coated (as above) in order to pass SANS 613 compliance testing SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows. All L/R codes shown above are left-h windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed. 3 4

4 HARDWOOD WINDOWS HARDWOOD WINDOWS PRE-SEALED, PRE-GLAZED PRE-SEALED, PRE-GLAZED Tested to comply with SANS 613 building regulations. Made from superior, imported hardwood. Kiln-dried to an 8% moisture content, which minimises the natural movement of wood. Packaging to protect them during transit building process PRE-SEALED PRE-GLAZED SAVE MONEY LONG LASTING PROTECTION KAYO SMALL PANE WINDOWS KAYO TOP HUNG WINDOWS KC2SPL/R KC22SP KC3SP KD1SP KD2SPL/R KD3SP 870 KR1 KF1 KR2L/R KR2/KR KC1SPL/R KC1FSP KC2FSPL/R KC3FSP KG1 KS2L/R KB1SPL/R KB2SPL/R KB22SP KB3SP KS2/KS1 KB2FSPL/R KB3FSP SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows. All L/R codes shown above are left-h windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed. SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows. All L/R codes shown above are left-h windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed. 5 6

5 PINE WINDOWS NEW AND IMPROVED PRE-GLAZED PINE WINDOWS This highly affordable range of windows comes pre-glazed with 3mm glass, fitted with beading a peg stay as stard. Double dipped - first in a teak stain for the look then in a coat of red transit sealant to protect them during transit. All you have to do is seal the windows with Maxicare low maintenance sealant they re ready to be installed. LOW MAINTENANCE SEALANT WHY CHOOSE MAXICARE German engineered water-based sealant with low VOC emissions Cost-effective, no need for a primer coating, touch dry in 1 hour Environment friendly, lead-free non-flammable, no cleaning solvents required Allows timber to breathe, does not crack with swelling or shrinking of timber MAXICARE QUALITY SEALANT Easy application, deep penetration for longterm protection Durable - leaves a protective shell Dries much quicker than oil-based sealants UV inhibitors protect against sun damage, regulate humidity Anti-fungal agents protect against fungus dry rot COLOURS, TINTS & SIZES Choose your colour tint Available in 5 colour tints with a matt finish Available in 5L 1L Maxicare water-based tin MAXICARE MAINTENANCE Unique concentrate kit to enhance restore timber windows doors to their original state Maxicare Wash n Wipe wood maintenance programme requires no sing Touch up your timber quickly easily IMBUIA LIGHT OAK MAHOGANY TEAK WHITE MAXICARE WASH N WIPE MAINTENANCE PROGRAM PNKYW1210 PINE WINDOWS MAXIMUM PROTECTION WITH MINIMUM EFFORT 567 PNKYW1110 PNKYW1410 Maintenance is as easy as The NEW Maxicare Maintenance Kit is designed to make wooden window door maintenance easier more cost-effective. Simply inspect windows doors every 6 months use the Maxicare Maintenance Kit as shown below. Contents: Cleaning Agent, Protective Emulsion, Protective Glaze, Sponge. 808 Step 1 Step 2 Step 3 PNKYW1660 PNKYW1310 PNKYW PNKYW1670 PNKYW1320 PNKYW1620 First clean the casement using warm water a lint-free cloth. If necessary a mild cleaning agent can be added to the water. Apply the Cleaning Agent to the window frame surface. Allow it to work for a few minutes then remove, using the enclosed sponge lots of water. Allow to dry. Apply the Protective Emulsion evenly on to the wood surface. This will seal any fine cracks or blemishes restore the original colour. It will also provide advanced protection to the surface. 7 All L/R codes shown above are left-h windows. 8

6 K AYO DOORS HARDWOOD DOORS WHAT S IN A KAYO PRE-SEALED DOOR? Kayo doors are made to the highest stards. Superior strength, durability, quality wood manufacturing excellence ensures doors are built to last. PIVOT-IN-FRAME Our Pivot-in-Frame solution saves time money. These doors are delivered pre-sealed with Maxicare, fully assembled, fitted with a stainless steel barrel lock wrapped in plastic for protection. PIVOT-IN-FRAME HARDWOOD DOORS Stainless steel barrel lock Symphony DIFCDSPNHSOP/ X 2115 Lion DIFCDLIOHSOP/ X 2115 Elephant DIFCDELPHSOP/ X 2115 Bottom of doors come pre-sealed High quality brass pivot mechanism PRE-SEALED All Pivot-in-Frame doors are available in 1290mm (w) x 2115mm (h). SAVE MONEY LONG LASTING PROTECTION Rhino DIFCDRHNHSOP/ X 2115 Buffalo DIFCDBFLHSOP/ X 2115 CRAFTED HARDWOOD Our crafted hardwood doors are pre-sealed with maxicare low maintenance sealant wrapped in plastic for protection. Ongoing low maintenance is as easy as with the maxicare maintenance kit. Exterior Semi Exterior Interior Fire Resistant Usage CRAFTED HARDWOOD DOORS Frequent exposure to unprotected open-air conditions. Please be aware that an over-hang above the door is recommended. Treatment: Seal all 6 sides with Maxicare including beading rebates. Re-seal after trimming. Infrequent partial exposure to unprotected open-air conditions. Do not expose to direct sunlight or rain. Please be aware that an over-hang above the door is a requirement. Treatment: Seal all 6 sides with Maxicare including beading rebates. Re-seal after trimming. Exposed to dry sheltered (indoor) conditions only. Internal use only. Treatment: Seal all 6 sides with Maxicare including beading rebates. Re-seal after trimming. Fire resistant doors forms part of a Class E fire rating system. (30 minutes) 30 M I N U T E S Treatment: Seal all 6 sides with Maxicare including beading rebates. Re-seal after trimming. All stiles rails are engineered. Core construction includes S.A. Pine. Wood is a natural product, colour variations may occur. FIRE RESISTANT Light Duty (Domestic / Interior usage) Medium Duty (Domestic / Commercial usage) Heavy Duty (Frequent / Security usage) Symphony CDSPNHS0 Lion CDLIOHS0 Elephant CDELPHS0 Rhino CDRHNHS0 Buffalo CDBFLHS0 9 Wood is a natural product, colour variations may occur. 10

7 FRONT AND BACK HARDWOOD DOORS FRONT AND BACK HARDWOOD DOORS KAYO DOORS FACE BOARDED BATTEN DOORS Selected doors are now SABS approved. Battened KYD2113H Framed & Ledged KYD2117H Look out for the SABS Approved mark on selected hardwood pine doors Framed, Ledged Braced KYD2117HZ Framed, Ledged Stable KYD2118H KYD2155H PANEL HARDWOOD DOORS TRADITIONAL FRAME & LEDGED BATTEN DOORS 6 Panel Colonial KYD6 6 Panel Equal KYD6E 8 Panel Colonial KYD8 8 Panel Colonial Stable KYD8S 10 Panel Colonial KYD10 Framed Ledged KYD1/OB Braced KYD1/OB/BR Plyback KYD1/PB DOUBLE BOARDED BATTEN DOORS Framed, Ledged Stable KYD1S/OB Braced KYD1S/OB/BR Plyback KYD1S/PB Hardwood KYD2155H Hardwood Stable KYD2156H Wood is a natural product, colour variations may occur Wood is a natural product, colour variations may occur. 12

8 FRONT AND BACK PINE DOORS FRONT AND BACK PINE DOORS HOW TO HANG A BRACED DOOR PINE PANEL AND PRE-GLAZED DOORS Make sure the brace is facing upwards from the fixed hinges that the lockset is fitted to the opposite side of the brace. Colonial 6 Panel PNKYD6 Victorian Four Panel PNVFPHS0 Victorian Top Light PNVTLHS0 Royal Top Light PNRTLHS0 Brace must face upwards BATTEN DOOR IN FRAME DOORS Ledge PNKYD X 1840 Ledge Stable PNKYD X Foot Battened PNKYD X 1800 FACE BOARDED BATTEN DOORS FACEBOARDED FRAMED AND LEDGED BATTEN DOORS Battened PNKYD2113 Battened Stable PNKYD2115 Framed Ledged PNKYD2117 Braced PNKYD2117Z DOUBLE BOARDED BATTEN DOORS FACEBOARDED FRAMED AND LEDGED STABLE DOORS Pine KYD2155 Pine Stable KYD2156 Framed Ledged PNKYD2118 Braced PNKYD2118Z 13 Wood is a natural product, colour variations may occur. Wood is a natural product, colour variations may occur. 14

9 INTERIOR DOORS INTERIOR DOORS INTERIOR DEEP MOULDED DOORS INTERIOR PRINTED DOORS Classique EBCSSLI0 EBCSSLI0762 EBCSSHS0 Cantebury EBCTBLI0 EBCTBLI0762 EBCTBHS0 Colonist EBCLNLI0 EBCLNLI0762 EBCLNHS0 SECURITY DOORS Elegance EBELGLI0 EBELGLI0762 EBELGHS0 Oak Print PROAKLI0 Sapele Print PRSAPLI0 PRSAPLI0762 PRSAPSSI0 Cherry Print PRCHELI0 INTERIOR VENEER AND HARDBOARD DOORS Babinga Print PRBABLI0 Quartz Full Quartz Half Sebastian Full Sebastian Half BSQTZMS0FS BSQTZMS0HS BSSBTMS0FS BSSBTMS0HS BERGSUN DOORS Imbali Eight Panel Arched Ruby Melody BSIBLMS0 BSEPAMS0 BSRBYMS0 BSMLDMS0 Commercial Veneer VNCOMLI0 VNCOMMI2 VNCOMFS2 Product Code VNCOMLI0 VNCOMLI1 VNCOMLI2 VNCOMLI1762 VNCOMMI2 VNCOMFS2 VNCOMSSI0 VNCOMSSI2 Product Code VNSAPLI0 VNSAPLI0762 VNSAPLI1 VNSAPLI2 VNSAPMI2 VNSAPFS2 VNSAPSSI0 VNSAPSSI2 Sapele Veneer VNSAPLI0 VNSAPMI2 VNSAPFS2 COMMERCIAL VENEER DOORS Section Sizes Description 813X2032 EE 813X2032 1CE 762X2032 1CE 813X2032 EE 813X2032 CE SAPELE VENEER DOORS Section Sizes Description 813X2032 EE 762X2032 EE 813X2032 1CE 813X2032 EE 813X2032 EE Horizontal Hardboard HBHRZLI0 Stard Hardboard HBSTDLI0 HBSTDMI2 HBSTDHI2 HBSTDFS0 Commercial light duty interior door with exposed edges Commercial light duty interior door with 1 concealed edge Commercial light duty interior door with 2 concealed edges Commercial light duty interior door with 1 concealed edge Commercial medium duty interior door with 2 concealed edges Commercial fire door with 2 concealed edges Commercial semi-solid door with exposed edges Commercial semi-solid door with 2 concealed edges Sapele light duty interior door with exposed edges Sapele light duty interior door with exposed edges Sapele light duty interior door with 1 concealed edge Sapele light duty interior door with 2 concealed edges Sapele medium duty interior door with 2 concealed edges Sapele fire door with 2 concealed edges Sapele semi-solid door with exposed edges Sapele semi-solid door with 2 concealed edges Product Code HBSTDLI0 HBSTDLI0762 HBSTDLI0M HBSTDMI2 HBSTDMI2762 HBSTDHI2 HBSTDSSI0 HBSTDSSI2 HBHRZLI0 INTERIOR HARDBOARD DOOR CODES Section Sizes EE 762 X 2032 EE EE 2CE 762 X CE 2CE EE 2CE EE Description Stard light duty interior door with exposed edges Stard light duty interior door with exposed edges Stard light duty interior door with exposed edges&mortised Stard medium duty interior door with 2 concealed edges Stard medium duty interior door with 2 concealed edges Stard heavy duty interior door with 2 concealed edges Stard,semi-solid, interior door with exposed edges Stard,semi-solid, interior door with 2 concealed edges Horizontal light duty interior door with exposed edges Traditional Sebastian Vertical Commercial BSTDTMS0 BSSBTMS0 BSVTCMS0 BSHRZMS2 BSHRZFS2 Code EE 1CE 2CE Description Exposed vertical door edges 1 concealed vertical door edge 2 concealed vertical door edges All light duty now SABS Approved 15 Wood is a natural product, colour variations may occur. Wood is a natural product, colour variations may occur. 16

10 DOOR FRAMES INSTALLATION INSTRUCTIONS SIDE LIGHT DOOR FRAMES WINDOW INSTALLATION GUIDELINES 300mm 300mm 300mm Single Side Light Door Frame (left/right) 2032mm Double Side Light Door Frame *ALL DOOR FRAMES ARE SUPPLIED IN FLAT-PACK KIT ONLY 2032mm ALL EXTERNAL EDGES MUST BE SEALED WITH SILICONE AFTER INSTALLATION GLAZING TO BE DONE WITH SILICONE (PUTTY NOT RECOMMENDED) SEAL ALL 6 SIDES, INCLUDING ALL GLAZING BEADS WITH MAXICARE BEFORE BUILDING IN OPENERS MUST BE LEFT IN A CLOSED POSITION CHECK DIAGONAL SQUARENESS OF FRAME AND OPENER A GAP OF AT LEAST 3mm MUST BE LEFT BETWEEN LINTEL AND WINDOW OUTSIDE SILLS TO BE BUILT-IN UNDERNEATH THE DRIP GROOVE DPC TO BE FITTED INTO THE GROOVES AS INDICATED O 90 RECOMMENDED DOOR THICKNESS USE 3 BRICKS TO SET THE WINDOW LEVEL ADD ADDITIONAL BRICKS ONCE THESE HAVE SET CHECK THAT THE WINDOW IS LEVEL AND SQUARE DOOR INSTALLATION GUIDELINES DOOR FRAME rebate 38/40 DOOR A WARP SHALL BE CONSIDERED A DEFECT ONLY IF IT EXCEEDS 6MM ON THE CONCAVE FACE OF THE DOOR WHEN MEASURED WITH A STRAIGHT EDGE DO NOT INSTALL MORTISE LOCK IN LINE WITH THE HORIZONTAL LOCK RAIL NOTE: We recommend a door thickness of 38-40mm for the KAYO door frame range. KAYO DOOR FRAMES RANGE HARDWOOD DOOR FRAMES* PINE DOOR FRAMES* Product Code Section Door Size Product Code Section Door Size KYF3012H KYF3012HA KYF3013H KYF3013HA KYF3014H KYF3014H/OI KYF3014H/OO KYF3014HA KYF3014HA/OI KYF3014HA/OO KYF3016H KYF3016HA KYF3017H KYF3017HA KYF3018H KYF3018HA KYF3023H KYF3023H/OI KYF3023H/OO KYF3023HA KYF3023HA/OI KYF3023HA/OO 60 X X 38 PNKYF3012 PNKYF3012A PNKYF3012AW PNKYF3012W PNKYF3013 PNKYF3013A PNKYF3013AW PNKYF3013W PNKYF3014 PNKYF3014A PNKYF3014AW PNKYF3014W PNKYF3016 PNKYF3016A PNKYF3017 PNKYF3017A PNKYF3018 PNKYF3018A PNKYF3023 PNKYF3023A PNKYF3023AW PNKYF3023W 65 X X X X X X X X X X X X 44 Assembled: Door frames can be delivered knock down in kit form (Un-assembled), Eg. KYF3012H to save on storage transport costs or assembled Eg. KYF3012HA. Always use KAYO door frames with KAYO doors. Please be aware that other manufacturer s rebate sizes may differ from Kayo will not match Kayo doors. SEAL ON ALL 6 SIDES WITH MAXICARE AFTER FINAL TRIMMING AND BEFORE HANGING trim 12mm trim 5mm KAYO PANEL DOORS FRAME AND LEDGE DOORS PINE PANEL DOORS CARVED DOORS trim 12mm 105mm trim 5mm 105mm trim 3mm trim 3mm trim 3mm PLEASE REFER TO TRIMMING SPECIFICATIONS MAXIMUM TRIMMING SPECIFICATIONS LIGHT / MEDIUM / HEAVY DUTY FLUSH DOORS 25mm trim 3mm 25mm *PLEASE NOTE: Trimming specs vary due to different door construction All products manufacturing details shown can be altered at the manufacturer s discretion 17 18

11 THE STRONG ONE / EQINILE ETIILENG / EYOMELELEYO THINKING LONG TERM The Swartl story began in 1951 with Oupa Hanekom in the small town of Moorreesburg, a few wheat fields north of Cape Town. He started supplying the local community with hardware electrical goods, but Oupa s ambitions lay far beyond the boundaries of Moorreesburg, it wasn t long before joinery became Swartl s specialty. When Oupa s son, Oom Jurgens, took over the reins, he brought ideas to the business. One of them was his personal philosophy of continuous improvement. Today under the leadership of the third generation of Hanekom, Jurie, James Hans Hanekom, this desire to constantly improve is an integral part of the Swartl culture. It s a place where traditional values, such as hard work pride, live in harmony with technology inspired ideas. The results speak for themselves windows doors crafted to perfection manufactured to last. All ranges offer the leading products in their class all backed up by knowledgeable national service teams. LIABILITY DISCLAIMER The information contained in this catalogue was accurate at the time of going to print. However, Swartl Boudienste (Pty) Ltd reserves the right to change product designs specifications in line with our continuous development programme. *TERMS AND CONDITIONS APPLY Tel: SEP 2013 * Terms conditions apply. See guarantee certificate for details