SANS 545. June Open. quality

Transcription

1 SANS 545 June 2013 Open the door to quality

2 CONTENTS Semi Exterior Interior Exterior FIRST IMPRESSIONS Panel Contemporary Interior Hollowcore Catafoil & Veneered BB DOORS TechSPEC FIRST IMPRESSIONS ENTRANCE Panel Doors Hollowcore Flush Panel FIRST IMPRESSIONS Entrance Glazed / Unglazed Doors I nterior Flush Panel Deep Moulded FIRST IMPRESSIONS Entrance Panel Security Deep Moulded Glazed / Veneer Framed & Ledged / Entrance Panel MEDIUM DUTY Grooved Doors Ebony Stained Pine Mixed Timber INTERIOR SEMI SOLID Classic FIRST IMPRESSIONS Hardwood Ebony FIRE DOORS Flush Panel Deep Moulded Solid Laminated Above all, it s our legendary quality that makes TDM doors stand out above the rest. This is no idle boast! We have been certified by the SABS to standard SANS 545 refer SABS mark scheme permit number Mrk 1160/2553, since Our quality management system is certified by SGS against standard ISO 9001:2008. HEAVY DUTY High traffic or Security use MEDIUM DUTY Domestic, Commercial & Industrial use LIGHT DUTY Domestic Use CLASS 1 EXTERIOR May be directly exposed to weather once sealed CLASS 2 SEMI EXTERIOR Not exposed to direct weather (sun or moisture) CLASS 4 DRY INTERIOR Dry controlled conditions FIRE DOOR 30 minutes fire resistant. Specification SANS 545 sets stringent requirements of performance for wooden doors. TDM started up with just R200 under the name Pinewood Industries. Pinewood Industries was incorporated as a (Pty) Ltd Company. As the emphasis became solely on the manufacture of doors a name change was prompted and TDM was born. This marked a record year for the company and TDM relocated to Pietermaritzburg with a 10-hectare site and state of the art buildings and machinery. Company developed engineered stiles and engineered panels that look and feel like solid timber but have added strength that guarantees weather and moisture will not warp or crack. Export expanded to United States and Australia. TDM gained full control over the manufacturing process with state of the art computerised saw mill, kilns and a boiler. This meant the development of a door from log to finish product was in TDM s hands The business expanded and a small factory of 250m 2 was built on half the plot at New Germany. The workforce now grew to 12. Recognising a need in the market Pinewood Industries began specialising in doors. The factory now doubled in size. Staff grew to 260 and factory space grew to 5500 square metres. TDM entered into the export market supplying doors to Germany, England, France and Belgium. TDM implemeted the ISO 9002 quality management system throughout the factory and achieved SABS 545 and SABS 1460 certification becoming the only door manufacturer in the country to carry the SABS mark. Factory buildings expanded to cover square metres when company production reached record levels. Marks 52 years of TDM supplying quality doors. Today TDM continues to deliver products of the highest quality locally and internationally. 1 2

3 TECHSPEC FIRST IMPRESSION ENTRANCE PANEL DOORS (Supplied unstained) 6 Panel Horizontal Panel Panel Townhouse Panel Stable Panel Cape Dutch Stile SEMI EXTERIOR FIRST IMPRESSIONS PANEL CONTEMPORARY TECHSPEC ENTRANCE PANEL DOORS Techline II Sapele Horizontal Solid Techline II Sapele Diagonal Solid Techline II Sapele Horizontal Solid Pivot (1200 mm) Techline II Sapele Diagonal Solid Pivot (1200 mm) 2 Panel Entrance Panel Entrance Panel Entrance Panel Entrance Panel Stable Entrance

4 TECHSPEC FIRST IMPRESSIONS ENTRANCE GLAZED DOORS (Supplied unstained) TECHSPEC ENTRANCE SECURITY Burnham York Leaded Crystal Rose Rose Jewel Kent Downham Daisy (glazed) Azalea King Protea Panel Security (Supplied unstained) 8 Panel Security (Supplied unstained) SA Pine Stained 8 Panel Security SA Pine Stained 6 Panel Security TECHSPEC HARDWOOD FRAMED UNGLAZED (Supplied unstained) TECHSPEC FRAMED & LEDGED Happy (unglazed) Happy Pair (unglazed) (1210 pair) (1610 pair) Heidelburg (unglazed) Light (unglazed/beaded) (glazed) (1610 Pair) Hardwood Full Glass (unglazed) Purpose made F & L (Open back) (762 mm) O/B (1610 Pairs) (Braced) (Plyback) (762 mm, Flushback) (Flushback) (Flushback Pairs) F & L Stable (Braced) (Plyback) (Flushback) SA Pine F & L SA Pine F & L ½ F & L ½ Glass Plyback ½ F&L ½ 3 Light Stable Plyback Open Out Open In ½ F&L ½ 9 Light Stable Plyback Open Out Open In ½ F&L ½ 9 Light Plyback

5 Ebony Stained Pine - Mixed Timber TDM RANGE ESP Lion ESP Elephant ESP Jazz ESP Nguni INTERIOR First Impressions Hardwood Ebony Ebony Stained Pine - Mixed Timber INTERIOR HOLLOWCORE CATAFOIL & VENEERED Ebony F&L O/B Cherry Ebony F&L Plyback Cherry Ebony F&L O/B Stable Cherry Ebony F&L O/B Braced Cherry ESP 6 Panel Entrance (Purpose Made) ESP 8 Panel Entrance ESP 10 Panel Entrance (Purpose Made) ESP 8 Panel Stable HC Sapele (EE) (1 CE) (2 CE) (762mm, 1 CE) (762mm, 2CE) HC Redwood (EE) (1 CE) (2 CE) (762mm, 1 CE) (762mm, 2 CE) HC Catafoil EE (EE) (762mm EE) HC Catafoil Nguni EE (762 mm EE) HC Catafoil Kiaat EE (762 mm EE) 7 8

6 HOLLOWCORE FLUSH PANEL DEEP MOULDED STAINED HC Hardboard (EE) (2 CE) (686mm, EE) (762mm, EE) (762mm, 2 CE) HC Whiteline Belfast Horizontal HC Whiteline London EE HC Whiteline Cardiff EE HC Whiteline Edinburgh EE DM 2 Panel Elegance Stained (762mm) DM Cape Dutch Stained (762mm) DM Coventry Stained (762mm) DM Townhouse Stained (762mm) INTERIOR FLUSH PANEL DEEP MOULDED / DEEP MOULDED GLAZED MEDIUM DUTY GROOVED DOORS DM Cape Dutch (762mm) DM Townhouse (762mm) DM Coventry (762mm) DM 2 Panel Elegance (762mm) Coventry 2 Light Glazed Elegance 6 Light Glazed Panel Arched Groove Mayfair Balmoral Richmond

7 MEDIUM DUTY GROOVED DOORS INTERIOR FLUSH PANEL DEEP MOULDED 30 MINUTES FIRE RESISTANT Grosvenor Palm Sun MD 6 Panel Security Techline II MD Sapele Horizontal DM Cape Dutch Fire DM Townhouse Fire DM Coventry Fire DM 2 Panel Elegance Fire INTERIOR SEMI SOLID CLASSIC SOLID LAMINATED / FIRE DOORS 30 MINUTES FIRE RESISTANT SS Elevate Cherry Purpose Made SS Elevate Kiaat Purpose Made SS Sapele (762 mm) SS Redwood (2 CE) (762mm, 2 CE) SS Hardboard HW Stiles (762mm) SS Oak Heritage Purpose Made SL Hardboard Fire SL Sapele Fire SL Redwood Fire Coretech Sapele Fire Coretech Redwood Fire Coretech Hardboard Fire

8 EXTERIOR BB DOORS BB DOORS Shelving SA Pine Teak Stained BB (10º Bevel) Code Barcode Product Description SA Pine BB Fingerjointed Stained SHELVING SA Pine Shelving 1800x305x SA Pine Shelving 1800x380x SA Pine Shelving 1800x455x SA Pine Shelving 1800x530x SA Pine Shelving 1800x610x SA Pine Shelving 2100x305x SA Pine Shelving 2100x380x SA Pine Shelving 2100x455x SA Pine Shelving 2100x530x SA Pine Shelving 2100x610x SA Pine Shelving 2400x305x SA Pine Shelving 2400x380x SA Pine Shelving 2400x455x SA Pine Shelving 2400x530x SA Pine Shelving 2400x610x20 SA Pine BB Fingerjointed (Stable) (762mm) DOOR Frames Double door frame with sill Double door frame without sill Code Barcode Product Description Hardwood BB (Fullboard) (Fullboard Stable) SA Pine Shelving 3000x305x SA Pine Shelving 3000x380x SA Pine Shelving 3000x455x SA Pine Shelving 3000x530x SA Pine Shelving 3000x610x20 FRAMES & ACCESSORIES H/W Flatpack Frame Kit TECHSPEC x86mm H/W Flatpack Frame Kit TECHSPEC x86mm Hardwood Braces Sets Hardwood Weather Bars T-Bar Saligna BB (Fingerjointed) (Fingerjointed Stable) (Fullboard Stable) Single door frame with sill 52/43 Single door frame without sill 86/86 HOW TO HANG A DOOR 1. Measure the diagonals of the door frame to assess whether the opening is square and to determine how much will have to be taken off the door. Ideally there should be a maximum 5 mm clearance at the bottom and 3 mm clearance on the other three sides. If it is necessary to reduce the width, take equal amounts of not more than 6mm from the bottom and top of flush doors. To reduce the height of framed or panel doors, a reduction of up to 25 mm should be taken off the bottom only. 2. Before fitting door furniture, don't forget to paint or seal the top and bottom edges of the door after trimming to size, as well as all other areas where end grain is exposed. For glazed doors, rebates and glazing beads must be painted prior to fitting glass, and a putty or mastic should be used between the glass and rebate wall and glass and glazing bead. 3. Fit the door in the opening and wedge it in position. 4. Mark the hinge positions on the door edge with a pencil (for solid doors three hinges should be fitted). Remove the door and extend the marks onto the door edge, or door frame if necessary 5. Trace the outline of the hinge on the door and on the jamb with a pencil. Score the hinge outlines with a chisel. 6. Cut the recess into the door and jamb, making sure that the installed hinge is exactly flush with the edge of the door. The screw holes should be marked with a centre punch and drilled. 7. Cut out the hinge recesses. To prevent the door binding, make sure that the recesses are slightly deeper on the inside of the frame so that the hinge will not be completely closed when the door is closed. The recesses should be the same depth as the thickness of the hinge from the knuckle of the hinge. The knuckle itself should project from the door frame and door. It is best to mark the depth of the hinges with a marking gauge in order to get the same depth for each of the hinges. 8. When the hinges have been correctly positioned they can be screwed in tightly. 9. Three hinges should be fitted to doors weighing more than 20 kg, and on all doors where large differences in humidity or temperature on opposing faces are to be expected, for example on bathrooms and airing cupboards. Treatment, Storage, Fitment & Maintenance Treatment Proper treatment of wooden doors is essential in our harsh South African climate. TDM Doors should be sealed on all 6 sides with a quality wood sealer immediately after delivery and prior to installation. Ideally 2 coats of sealer should be applied prior to installation and a final coat after fitment. If doors are to be painted, a universal sealer should be applied as above to the 6 sides prior to painting the door. Storage Once the door has been delivered, it should be properly stored flat on a level surface in a dry, well-ventilated area and not stored on edge or on end. Doors should be sufficiently protected from the elements to avoid spoilage. Avoid storing in direct sunlight. Doors should be stacked on bearers to spread the load. Always handle with care so as not to scratch or mark the surface or edge of the door. Fitment Your doors can be fitted during or after building. Your builder will be able to advise you which is best for your requirements. Ensure that extreme care is taken should doors be fitted whilst building. All surfaces i.e. foundations, concrete floors and plastered walls must be dry when fitting the doors. Get your doors fitted by a qualified carpenter. Make allowance for swelling and shrinking of doors due to weather. Select a good sealant which will minimise swelling and shrinkage. A carpenter can make additional adjustments on the door should swelling occur. This is not a fault on the door construction, but a natural occurance in timber. A maximum of 5 mm trim should be allowed on all sides. Maintenance TDM Doors require maintenance on a regular basis for protection against the elements and to prolong the life and beauty of the product. Use silicon or putty to seal spaces between beading and glass panes or any openings between walls/floors and joinery to prevent water from entering and gathering. Follow the Sealant manufacturer s recommendations to treat your TDM doors at regular intervals. All 6 sides of the door should be painted/sealed for optimum protection

9 TECHNICAL PERFORMANCE CLASS EXPOSURE CLASS LIGHT DUTY Domestic Use MEDIUM DUTY Domestic, Commercial & Industrial Use HEAVY DUTY High traffic or Security use DRY INTERIOR Dry controlled conditions SEMI EXTERIOR Not exposed to direct weather (sun or moisture) CLASS 1 EXT May be directly exposed to weather once sealed FIRST IMPRESSIONS PANEL DOORS FIRST IMPRESSIONS PANEL CONTEMPORARY FIRST IMPRESSIONS ENTRANCE ORNATE FIRST IMPRESSIONS ENTRANCE PANEL SECURITY SA PINE BB DOOR SALIGNA BB DOORS HARDWOOD BB DOORS TECHSPEC FRAMED GLAZED TECHSPEC GLAZED CONTEMPORARY FIRST IMPRESSIONS ENTRANCE GLAZED TECHSPEC FRAMED DOORS INTERIOR HOLLOWCORE CATAFOIL INTERIOR FLUSH PANEL MOULDED INTERIOR HOLLOWCORE SOLID LAMINATED MEDIUM DUTY GROOVED INTERIOR SEMI SOLID CONTEMPORARY INTERIOR SEMI SOLID CLASSIC We are certified by the SABS to standard SANS 545 refer SABS mark scheme permit number Mrk 1160/2553 since Our quality management system is certified by SGS against standard ISO 9001:2008. We guarantee our doors to be made of high grade materials and of excellent craftsmanship and suited to normal conditions i.e. not excessive heat, humidity, dryness or direct sunshine. Timber is a natural product subject to changes due to variations of humidity and temperature, and whilst we take great care to ensure that the timber used has been treated to make it suitable for the place it will occupy, it is obvious that we cannot know the conditions of every situation in which our products are installed. All TDM Doors are covered by a 1 year Guarantee in conjunction with our general sales conditions, commencing from date of delivery. Any door found to have a Factory fault will be replaced free of charge. Subject to the above, we shall not be held responsible for any incidental work or expenses arising out of, or because of, any defect in our products, and our liability shall in no case exceed our invoiced price. All guarantees are conditional upon doors being treated in accordance with TDM recommendations for the handling and treatment of doors. We are a Proudly South African Company! TDM (Pty) Limited 11 Chesterfield Road, Willowton, 3201 PO Box 1173, Pietermaritzburg, 3200, KwaZulu-Natal, South Africa Tel: +27 (0) Fax: +27 (0) Reg. No. 1964/04302/7 Website: (Local): info@tdm.co.za (Export): export@tdm.co.za TDM reserves the right to discontinue any line or product, and change specifications and construction details without notice