Be ingenious.

Transcription

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3 Value Engineering TURTLE-5k Frank Steeghs Accountmanager ACE 12 november, Eindhoven

4 Agenda Who is Frank? introduction ACE vision & mission TURTLE-5k project general approach redesign by value engineering results & reflection graduation project

5 Transmision engineer Design engineer Consultant ACE Accountmanager Hightech systems Automotive network consultant

6 ACE Recruitment Coaching B2B Marketing TURTLE-5k

7 ACE ingenieurs- & adviesbureau Werktuigbouwkunde en Elektrotechniek Established 1977 Locations Eindhoven, Delft (NL) Lummen, Gent (B) 250 employees

8 four specialized business units product development industrial automation high-tech systems construction technology (#5 BRACE Automotive)

9 Core activities analysis development engineering realization

10 Services secondment of technical staff outsourcing design & engineering farmout partner (co-development) turnkey projects

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12 TURTLE

13 Vision Vision of RoboCup: In 2050 a team of soccer playing robots defeats the human world champion team.

14 Mission Mission of Prof. Rene van de Molengraft, director Tech United, TU/e: Develop an affordable robot so more teams will join the RoboCup.

15 Develop low-cost soccer robot Easy entrance to robotics Attract new teams for competing in the middle sized leagues (MSL) RoboCup Drive knowledge throughout competition Competition is based on open source and sharing the gained knowledge

16 Main goals ACE 1. Corporate Social Responsibility (CSR) (non-commercial) 2. Show capabilities 3. Collaborate with partners

17 General approach Define project scope Find partners for collaboration Create work breakdown structure Project plan Redesign by value engineering

18 Project scope Cost down of the soccer robot Same functionality as world champion 2012 BOM of this robot is approximately 25k Target cost price BOM = 5k

19 High level project work breakdown structure Complete redesign of mechanics Complete redesign of electronics Cost down of goods Conversion to ROS (Robotic Open Source) Project coordination by ACE

20 Find partners to collaborate in this multidisciplinary project

21 Project plan Redesign and built prototype Present prototype RoboCup 2013 Optimize and built first series Establish turtle 5k team for further development and learning purposes Share design for free use / replication

22 Redesign by Value Engineering Analyzing BOM, specs, hardware, electronics Designing Function tree Value analysis & Engineering 3D Modelling Deliver technical product documentation Realization

23 Function tree

24 Value analysis - mapping the costs Shoot ball Control trajectory Exert force Solenoid/magnetic coil Vary shot angle Move swing arm Pulley system Store power/force/energy Capacitor Use swing arm

25 Value engineering Function Current price of function [euro] Value of function [%] Value of function multiplied by the goal price of 5000 Savings factor Control robot 2100, ,33 Manage power 2002, ,50 Percept enviroment 2387, ,41 Move robot 3190, ,91 Handle ball 5769, ,49 Shoot ball 3052, ,78 Communication 1710, ,28 Structural integrity 3819, ,28 Protect robot 375, ,88 Identification 305, ,05

26 Value engineering Brainstorming Ideas Morphological chart 3 Lines Decision

27 Realization proto

28 First series

29 Value engineering Old v.s. new

30 Value engineering Old v.s. new

31 Value engineering Old v.s. new

32 Value engineering Old v.s. new

33 Results & Reflection

34 Results & Reflection Cost reduction of 5 times No commercial business case Voluntary (pro-bono) contribution of consortium All relying on the goodwill of the partners Final integration of disciplines 2 teams

35 Spin-offs Exposure: articles in press (magazines, newspaper, video etc.) New and more intensive cooperation's Future demonstrator on primary en secondary schools

36 Afstudeeropdracht Opties Cost reduction Weight reduction Addaptive manufacturing High Level control

37 Thank you