ServoOne System. System Catalogue

Transcription

1 ServoOne System System Catalogue ServoOne junior from 2 A to 8 A ServoOne Single-Axis system from A to 50 A ServoOne Multi-Axis System with mains feedback from A to 210 A

2 ServoOne System Catalogue ID no.: B.2-01 Date: 10/2010 We reserve the right to make technical changes. The content of our System Catalogue was compiled with the greatest care and attention, and based on the latest information available to us. We should nevertheless point out that this document cannot always be updated in line with ongoing technical developments in our products. Information and specifications may be subject to change at any time. For information on the latest version please visit

3

4 1 2 ServoOne junior 3 ServoOne Single-axis system ServoOne Multi-axis system 5 CANopen 6 TTL in out X8 Sin/Cos in X8 TwinSync X8 X8 7 HF 0 Hz 1600 Hz 8 9

5 Contents Overview of functions and features of the ServoOne family Overview of ServoOne family Functions of the ServoOne devices in detail Services Overview 1 Order code - ServoOne junior Equipment - ServoOne junior Current capacitiy - ServoOne junior Ambient conditions - ServoOne junior Acceptance tests - ServoOne junior ServoOne junior technical data ServoOne junior junior 2 Order code - ServoOne single-axis system Equipment - ServoOne single-axis system Current capacity - ServoOne single-axis system Ambient conditions - ServoOne single-axis system Acceptance tests - ServoOne single-axis system Servocontroller technical data ServoOne single-axis system -50 A 3 Order code - ServoOne multi-axis system Equipment - ServoOne multi-axis system... - Current capacity - ServoOne multi-axis system Acceptance tests - ServoOne multi-axis system Ambient conditions - ServoOne multi-axis system Technical data - Axis controllers Technical data -Supply units ServoOne multi-axis system DC -210 A PS U kw Option 1 - SERCOS II Option 1 - PROFIBUS Option 1 - EtherCAT Option 1 - CANopen Option 1 - CANopen + 2AO Option 1 - VARAN Option 1 - PROFINET IRT Option 1 - SERCOS III Option 2 - Second sin/cos encoder Option 2 - TTL encoder simulation / TTL master encoder Option 2 - TwinSync communication Option 2 - SSI encoder simulation Option 2 - TTL encoder with commutation signals Option 1 - Communication Option 2 - Technology 5 6 iplc function package for programming in IEC HF (High Frequency) function package Function packages 7 MMC memory card PC User Software DriveManager Data cables Selection of motor cables Selection of encoder cables Line reactors Braking resistors Mains filters - ServoOne junior Mains filters - ServoOne single-axis system Accessories 8 The LSH motor - the power pack The LST motor - the versatile one Overview of servomotors 9 For details see Servomotors order catalogue ID no.: B.x

6 Space for your own notes

7 Overview of functions and features of the ServoOne family The modularity of the ServoOne family guarantees you optimum integration into the machine process at all times. A coordinated single-axis and energy-efficient multi-axis system meet the needs of any application across a wide power range. Whether in high-speed field bus communication with the central multi-axis machine controller or with distributed Motion Control intelligence in the drive controller the ServoOne is a master of both. So enjoy the surprising diversity of functionality of the ServoOne, and make use of its future-proof specification for your application! Alongside top product quality, we offer you sound, specifically targeted advice, expert commissioning support, a sophisticated, needs-oriented ordering and shipment logistics system, as well as outstanding service and diagnostic capability. Servo drives from 2-50 A for -powered single-axis motion with 1/3 x 230 V 3 x 80 V Servo drives from -170 A as DC-powered multi-axis systems with sinusoidally regenerative supply units High-speed communication based on a wide variety of profile-conforming field bus interfaces (EtherCAT, SERCOS II & III, ProfiNet IRT, CANopen,...) High-performance motor control for precise, dynamic movement of a wide variety of linear and rotary motor systems Coordinated software functions and packages with Motion Control functionality for any application iplc to IEC integrated permitting rapid adaptation to the application with direct access to the drive controller peripherals 1 Integrated functional safety ensures personal protection directly in the drive controller Drive controller Compact size for optimum cabinet utilization Flexible cooling methods featuring air or liquid cooling Future-proof thanks to a flexible expansion concept Extensive PC software for planning, commissioning and programming of multi-axis drive systems 1-1

8 1 ServoOne junior Overview of ServoOne family junior Section 2 Optimized for the lower power output range, the ServoOne junior comes with all the technological genes present in the rest of the family. Full functional compatibility and uniform handling within the ServoOne family is guaranteed at all times. 3-8 A Rated current at 1/3 x 230 V A Rated current with 3 x V Up to 300 % overload capacity -50 A ServoOne single-axis system Section 3 The ServoOne servocontroller is suitable for a broad spread of applications thanks to its very wide power output range. From handling systems to complex test rigs, there are no limits to the diversity of applications covered A Rated current at 3 x V Eight sizes for optimum performance tailoring Air or liquid cooled systems Integrable safety control DC PSU -210 A kw ServoOne multi-axis System Section Comprising DC-powered axis controllers and coordinated supply units with sinusoidal mains feedback, the multi-axis system offers a high degree of solutions expertise and flexibility. A constantly controlled DC link voltage ensures independence from differing mains voltages in different parts of the world. Surplus kinetic braking energy is converted into electric power and fed back into the supply system in sinusoidal form, thereby helping to preserve the environment as well as delivering financial benefits. Axis controller A Rated current DC link fuses built-in Supply units with 26 kw to 110 kw DC input power 1-2

9 Functions of the ServoOne devices in detail Hardware Performance data Mains voltage 1/3 x 230 V 3 x V 1 x 230 V 3 x V V DC 3 x V Rated current at 1 x 230 V 3-8 A (1/3 x 230 V) A (1 x 230 V) - - Rated current at 3 x 00 V A - 50 A - - Rated current at 565 V DC A - DC power kw Overload factor Rotating field frequency 00 Hz 00 Hz 1600 Hz optional 00 Hz 1600 Hz optional Power stage switching frequency, 8, 16 khz 2,, 8, 12, 16 khz, 8, 12, 16 khz, 8, 12 khz Sinusoidal mains feedback Braking chopper electronics integrated - Braking resistor, integrated - - Safety engineering STO (Safe Torque Off) function - Integrated safety control - 2) 2) - Control hardware Inputs analog (±10 V DC, 12 bit) Outputs analog (±10 V DC, 2 x 12 bit) - - Inputs/outputs digital of which touch-probe 8/3 2 Relay Motor temperature monitoring PTC, KTY, Klixon 8/3 2 PTC, NTC, KTY, Klixon 8/3 2 PTC, NTC, KTY, Klixon MMC memory card - Encoder systems Encoder Resolver - channel 1 Encoder channel 2 SinCos encoder with NP, - SSI, EnDat or HIPERFE SSI encoder - EnDat 2.1/2.2 encoder digital TTL encoder Field bus systems CANopen PROFIBUS-DPV1 SERCOS II SERCOS III EtherCAT PROFINET IRT - 1) 1) - VARAN - 1) 1) - Technology options Second Sin- Cos encoder SinCos encoder with NP, SSI, EnDat or HIPERFE only NP and EnDat only NP and EnDat SSI encoder EnDat 2.1/2.2 encoder digital TTL encoder - TTL encoder simulation - SSI encoder simulation - - TTL master axis - TTL encoder with commutation signals Bidirectional axis cross-communication (TwinSync, max. 2 axes) - - Cooling methods Air-cooled to Liquid-cooled - from = Standard = Optional - Not available 1) On request 2) In preparation junior -50 A DC -210 A from PS U kw - 8/

10 1 DC PS U Hardware (continued) junior -50 A EMC acceptance tests Mains filter integrated C2 (10 m) / C3 (25 m) - to Mains filter external C2 (10 m) / C3 (30 m) Mains filter external C2 (100 m) / C3 (150 m) - - CE Acceptance tests CE, UL 2) UL to CE, UL 2) CE, UL 2) = Standard = Optional - Not available 1) On request 2) In preparation -210 A kw DC Software functions Commissioning Automatic motor identification Automatic encoder offset definition Autotuning Motor systems Rotary asynchronous motors Rotary synchronous motors Linear synchronous motors Control modes Torque/force control 16 khz 16 khz 16 khz Speed control 8 khz 8 khz 8 khz Position control 8 khz 8 khz 8 khz Open-loop motor control VFC - Sensorless control of synchronous motors 1) 1) 1) Control functions Field-weakening for asynchronous motors Field-weakening for synchronous motors Autocommutation for synchronous motors Acceleration pre-control Speed pre-control Freely configurable filters (PT1-PT, band elimination filter etc.) Active vibration damping Correction methods Encoder correction GPOC Friction torque compensation Detent torque compensation Axis/spindle error correction Motion profiles Point-to-point positioning Interpolating positioning Linear, spline Linear, spline Linear, spline Synchronous motion / Electronic gearing Modulo/rotary axis Cam plates Axis-guided homing Virtual master axis Standards-compliant motion profiles CANopen DSP02 Sercos EtherCAT CoE CANopen DSP02- Sercos EtherCAT CoE PROFIdrive CANopen DSP02 Sercos EtherCAT CoE PROFIdrive Scaling in user units (, µm, ) Technology Programmable in IEC = Standard = Optional - Not available 1) On request junior -50 A -210 A 1-

11 Equipment of the integrable safety control System Configuration mode User-programmable safety control Safety acceptance tests SIL 3 to IEC / IEC 62061, PL e to EN I 1389 Control hardware Safe digital inputs 1) Safe digital outputs 1) of which usable as safe pulse outputs 2 Safe brake outputs 2 1) Connectable safety sensors Light grids, emergency stops, guard doors, laser scanners; mode selector switches, deadlocks, permission buttons, two-handed controls, etc. Inputs analog (±10 V, 12 bit) 2 Digital inputs 6 Safety functions (speed-dependent) STO Safe Torque Off SS1 Safe Stop 1 SS2 Safe Stop 2 SLS Safe Limited Speed SDI Safe Direction SSM Safe Speed Monitoring SLSmax Safe Limited Speed maximum Safety functions (speed- or position-dependent) S Safe Operating Stop SZM Safe Zero Monitoring SLT Safe Limited Torque Safety functions (position-dependent) SLI Safe Limited Increment SLP Safe Limited Position SCA Safe Cam Safety functions (position-dependent) SLI Safe Limited Increment SLP Safe Limited Position SCA Safe Cam Sref Safe reference Safety functions (brake) SBC Safe Brake Control SBT Safe Brake Test Safety functions (bus systems) SCC Safe Cross Communication FE Functional Safety over EtherCAT 1 = Standard = Optional - Not available 1) SIL 2; SIL 3 when using the input/outputs in pairs 1-5

12 1 Services LTi DRiVES offers a wide range of information on the Internet. Whether you are looking for more detailed technical information on our products or on project planning and design, or want to contact your nearest local office - visit our website at: Design-In Professional project management that keeps you to within deadlines and budgets is an important element of our joint success. The sooner you get to market with your new solution the better. That's why we can support you in analysing requirements planning the drive design creating the functional specification total cost analysis project management Logistics To make ordering a routine exercise and reduce or even eliminate unnecessary formalities, the entire process is coordinated, from planning through ordering to spare parts supplies. or call us on to obtain detailed information material on our broad range of services, available in printed form as a convenient reference source. Software update service As part of our product maintenance function we are continuously improving the quality of the drive system. Our software update service provides you with information on new releases and enhancements of the various firmware versions. 1-6

13 After-sales You can call on our Service and Support wherever and whenever you need it. With our flexibility, fast response times, superior technical know-how and extensive user experience, we can offer a wide range of services, including: On-site commissioning Advice and training Repairs/service concept Helpline Our Helpline can assist you with: the telephone commissioning of standard products and systems evaluating error and diagnostic displays locating and dealing with repeatable faults, and software updates. It is available as follows: Mo.-Fr.: 8 a.m. - 5 p.m. (CET) Phone: helpline@lt-i.com Internet: Support & Service Trouble Ticket 1 Downloads You will find detailed information on our products in the "Downloads" section of our website at 1-7

14 Space for your own notes 1 1-8

15 ServoOne junior junior 2 BG2 BG3 BG System voltage 1 x 230 V / 3 x 230 V Type Size Rated current Current capacity Technical data BG2 3 A Page 2- Page BG3 5.9 A Page 2- Page BG 8 A Page 2- Page 2-12 System voltage 3 x 00 V Type Size Rated current Current capacity Technical data BG2 2 A Page 2-5 Page BG3 3.5 A Page 2-5 Page BG 6.5 A Page 2-5 Page

16 junior Order code - ServoOne junior Article designation X ServoOne junior 2 System voltage 3 x 00 V 1/3 x 230 V Rated current BG2 2.0 A 3.0 A BG A 5.9 A BG 6.5 A 8 A Mains supply 0 Safety engineering STO 0 Option 1 Communication without SERCOS II PROFIBUS EtherCAT CANopen SERCOS III Option 2 Technology without second Sin/Cos encoder TTL encoder simulation / TTL master encoder TTL encoder with commutation signals Housing/cooling method Air-cooled (standard) Air-cooled with internal braking resistor 0 1 Function package Basic (without additional function package) iplc 0 1 Special design None 0 Protection Standard PCB with protective lacquer 0 1 Hardware version X 2-2

17 Equipment - ServoOne junior junior Motor connection Option 2 - Technology Connection for high resolution encoder Connection for resolver 2 Dual 7-segment display Button for service functions Ethernet port Connection of motor temperature monitor Connection of motor brake Control terminals Option 1 - Communication Protective conductor connection power connection Connection of control supply Software and hardware rating plates 2-3

18 junior Current capacitiy - ServoOne junior The rated current of the ServoOne junior and the maximum peak current are dependent on the mains voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum permissible current capacity of the servocontrollers also changes. ServoOne junior for 1 x 230 V 2 Device Switching frequency of power stage Ambient temperature Rated current I N [A eff ] Peak current 200 % (2 I N ) 300 % (3 I N ) [khz] max. [ C] at 1 x 230 V [A eff ] for time [s] [A eff ] for time [s] ) ) ) ) ) Automatic power stage switching frequency change to khz Data apply for a motor cable length of 10 m. Maximum permissible motor cable length 30 m. All current ratings with recommended line reactor ServoOne junior for 3 x 230 V Device Switching frequency of power stage Ambient temperature Rated current I N [A eff ] Peak current 200 % (2 I N ) 300 % (3 I N ) [khz] max. [ C] at 3 x 230 V [A eff ] for time [s] [A eff ] for time [s] ) ) ) ) ) ) ) Automatic power stage switching frequency change to khz Data apply for a motor cable length of 10 m. Maximum permissible motor cable length 30 m. 2-

19 junior ServoOne junior for 3 x 00/60/80 V Device Switching frequency of power stage Ambient temperature Rated current I N [A eff ] Peak current 1) 200 % (2 I N ) 300 % (3 I N ) 2 [khz] max. [ C] at 00 V at 60 V at 80 V [A eff ] for time [s] [A eff ] for time [s] ) ) ) ) ) ) ) Data referred to 3 x 00 V mains voltage 2) Automatic power stage switching frequency change to khz Data apply for a motor cable length of 10 m. Maximum permissible motor cable length 30 m. 2-5

20 junior Ambient conditions - ServoOne junior Ambient conditions Protection IP20 except terminals (IP00) Accident prevention regulations according to local regulations (in Germany e.g. BGV A3) 2 Mounting height Pollution severity 2 Type of installation up to 1000 m above MSL, over 1000 m above MSL with power reduction (1 % per 100 m, max m above MSL) Built-in unit, only for vertical installation in a switch cabinet with min. IPx protection, when using STO safety function min. IP5 Climatic conditions as per EN , IEC class 2K3 1) in transit Temperature -25 C to +70 C Relative air humidity 95 % at max. +55 C as per EN , IEC class 1K3 and 1K 2) in storage Temperature -25 C to +55 C Relative air humidity 5 to 95 % as per EN , IEC class 3K3 3) in operation Temperature -10 C to +5 C ( khz), to 55 C with power reduction (2 %/ C) -10 C to +0 C (8, 16 khz), to 55 C with power reduction (2 %/ C) Relative air humidity 5 to 85 % without condensation 1) The absolute humidity is limited to max. 60 g/m³. This means, at 70 C for example, that the relative humidity may only be max. 0 %. 2) The absolute humidity is limited to max. 29 g/m³. So the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. 3) The absolute humidity is limited to max. 25 g/m³. That means that the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. Mechanical conditions as per EN , IEC class 2M1 Frequency [Hz] Amplitude [mm] Acceleration [m/s²] Vibration limit in transit 2 < f < Not applicable 9 < f < 200 Not applicable < f < 500 Not applicable 15 Shock limit in transit as per EN , IEC class 2M1 Drop height of packed device max m as per EN , IEC class 3M1 Vibration limits of the system 1) Frequency [Hz] Amplitude [mm] Acceleration [m/s²] 2 < f < Not applicable 9 < f < 200 Not applicable 1 1) Note: The devices are only designed for stationary use. The drive controllers must not be installed in areas where they would be permanently exposed to vibrations. 2-6

21 Acceptance tests - ServoOne junior junior CE mark The ServoOne junior servocontrollers conform to the requirements of the Low Voltage Directive 2006/95/EC and the product standard EN They thus conform to the requirements for installation in a machine or plant under the terms of the Machinery Directive 2006/2/EC. The servocontrollers are accordingly CE marked. The CE mark on the type plate indicates conformity with the above Directives. UL approbation Note: UL approbation is in preparation for the ServoOne junior. EMC acceptance tests All ServoOne junior models are by design resistant to interference in accordance with EN , environment classes 1 and 2. To limit line-borne interference emission to the permissible level, external EMC mains filters are available (see Accessories section). The use of these mains filters ensures compliance with the EMC Directive 200/108/EC: Public low-voltage network: first environment (residential C2) up to 10 m motor cable length Industrial low-voltage network: second environment (industrial C3) up to 30 m motor cable length STO acceptance The STO (Safe Torque Off) safety function integrated into the ServoOne junior is certified according to the following requirements: EN EN I PL e EN / EN SIL 3 Acceptance testing is carried out by the accredited certification agency, TÜV Rheinland

22 junior Technical data - ServoOne junior BG2 2 Type Technical data Output, motor side Article designation Voltage 3-phase U Mains Rated current, effective (I N ) 1) 3 A 2 A 2) Peak current see tables on page 2- see table on page 2-5 Rotating field frequency Switching frequency of power stage Hz, 8, 16 khz Input, mains side Mains voltage (U mains ) (1 x 230 V / 3 x 230 V ) -20 %/+15 % (3 x 00 V / 3 x 60 V / 3 x 80 V ) ±10 % Device connected load (with line reactor) 1.3 kva 1.5 kva Current (with line reactor) 5. A (1 x 230 V ) 3.3 A (3 x 230 V ) 2.2 A 2) Asymmetry of mains voltage ±3 % max. (at 3 x 230 V ) ±3 % max. Frequency 50/60 Hz ±10 % Power loss at 8 khz and I N 75 W 2 W 2) Braking chopper power electronics Braking chopper switch-on threshold 390 V DC 650 V DC 2) Peak braking power, integrated braking 00 W 200 W resistor 3) at 550 Ω (PTC) at 7500 Ω (PTC) 2) Minimum ohmic resistance of an externally installed braking resistor 1) Data referred to khz and 8 khz switching frequency 2) Data referred to 00 V Mains voltage 3) A braking resistor is always integrated; connection of an external resistor is permissible. 72 Ω 230 Ω 2-8

23 Mechanism Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Dimensions Wall mounting IP20 except terminals (IP00) max. 5 C (at khz power stage switching frequency) 1.0 kg Vertical mounting with unhindered air flow Direct end-to-end mounting BG2 [mm] B (width) 55 H (height) 210 T (depth) 12 (without terminals) A 27.5 C / C1 225 / 5 D Ø.8 H1 / H2 235 / 12.5 junior 2 Dimensional drawings, BG2 T C H1 H C1 A B D H2 Matching accessories (see also section 8) Controller Line reactor Braking resistor (ext.) Mains filter LR 32.1-UR (1 x 230 V) LR 3.-UR (3 x 230 V) BR UR (35 W) BR UR (150 W) BR UR (300 W) EMC8.2-1Ph,UR (1 x 230 V) EMC5.2-3Ph,UR (3 x 230 V) LR 3.-UR - EMC5.2-3Ph,UR 2-9

24 junior Technical data - ServoOne junior BG3 2 Type 2.00 Technical data Output, motor side Article designation Voltage 3-phase U Mains Rated current, effective (I N ) 1) 5.9 A 3.5 A 2) Peak current see tables on page 2- see table on page 2-5 Rotating field frequency Switching frequency of power stage Hz, 8, 16 khz Input, mains side Mains voltage (U mains ) (1 x 230 V / 3 x 230 V ) -20 %/+15 % (3 x 00 V / 3 x 60 V / 3 x 80 V ) ±10 % Device connected load (with line reactor) 2.6 kva 2.7 kva Current (with line reactor) 10.6 A (1 x 230 V) 6.5 A (3 x 230 V) 3.9 A 2) Asymmetry of mains voltage ±3 % max. (at 3 x 230 V ) ±3 % max. Frequency 50/60 Hz ±10 % Power loss at 8 khz and I N 150 W 80 W 2) Braking chopper power electronics Braking chopper switch-on threshold 390 V DC 650 V DC 2) Peak braking power, integrated braking resistor Minimum ohmic resistance of an externally installed braking resistor 1) Data referred to khz and 8 khz switching frequency 2) Data referred to 00 V mains voltage 1500 W at 100 Ω 1000 W at 20 Ω 2) 72 Ω 180 Ω 2-10

25 Mechanism Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Dimensions Wall mounting IP20 except terminals (IP00) max. 5 C (at khz power stage switching frequency) 1.5 kg Vertical mounting with unhindered air flow Direct end-to-end mounting BG3 [mm] B (width) 55 H (height) 210 T (depth) 189 (without terminals) A 27.5 C / C1 225 / 5 D Ø.8 H1 / H2 235 / 12.5 junior 2 Dimensional drawings, BG3 T C H1 H C1 A B D H2 Matching accessories (see also section 8) Controller Line reactor Braking resistor (ext.) Mains filter LR 32.1-UR (1 x 230 V) LR 3.8-UR (3 x 230 V) BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) EMC1.2-1Ph,UR (1 x 230 V) EMC11.2-3Ph,UR (3 x 230 V) LR 3.6-UR BR UR (35 W) BR UR (150 W) BR UR (300 W) EMC5.2-3Ph,UR 2-11

26 junior Technical data - ServoOne junior BG 2 Type Technical data Output, motor side Article designation Voltage 3-phase U Mains Rated current, effective (I N ) 1) 8.0 A 6.5 A 2) Peak current see table on page 2- see table on page 2-5 Rotating field frequency Switching frequency of power stage Hz, 8, 16 khz Input, mains side Mains voltage (U mains ) 3 x 230 V -20/+15 % (3 x 00 V / 3 x 60 V / 3 x 80 V ) ±10 % Device connected load (with line reactor) 3.5 kva 5.0 kva Current (with line reactor) 8.8 A 7.2 A 2) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at 8 khz and I N 200 W 150 W 2) Braking chopper power electronics Braking chopper switch-on threshold 390 V DC 650 V DC 2) Peak braking power, integrated braking resistor Minimum ohmic resistance of an externally installed braking resistor 1) Data referred to khz and 8 khz switching frequency 2) Data referred to 00 V mains voltage 1.7 kw at 90 Ω.7 kw at 90 Ω 2) 72 Ω 72 Ω 2-12

27 Mechanism Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Dimensions Wall mounting IP20 except terminals (IP00) max. 5 C (at khz power stage switching frequency) 2.8 kg Vertical mounting with unhindered air flow Direct end-to-end mounting BG [mm] B (width) 55 H (height) 290 T (depth) (without terminals) A / A / 0 C / C1 305 / 5 D Ø.8 H1 / H2 315 / 12.5 junior 2 Dimensional drawings, BG A1 T H C H1 C1 A B D H2 Matching accessories (see also section 8) Controller Line reactor LR 3.8-UR LR 3.8-UR Braking resistor (ext.) BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC11.2-3Ph,UR EMC11.2-3Ph,UR 2-13

28 Space for your own notes 2 2-1

29 ServoOne single-axis system -50 A 3 BG1 BG2 BG3 BG BG5 BG6 BG7 System voltage 1 x 230 V Type Size Rated current Current capacity Technical data BG1.0 A Page 3-6 Page 3-1 System voltage 3 x 00 V Rated current Type Size Air-cooled Liquid-cooled Current capacity Technical data A - BG A A - BG A A 16 A BG A 20 A A 2 A BG A 32 A A 53 A BG5 60 A 70 A A 8 A Page 3-7 Page 3-1 Page 3-7 Page 3-16 Page 3-7 Page 3-18 Page 3-7 Page 3-20 Page 3-8 and A 110 A Page 3-8 BG A 13 A and A 170 A Page 3-8 BG6a A 210 A and A BG7-325 A A Page 3-22 Page 3-2 Page 3-26 Page 3-10 Page

30 -50 A Order code - ServoOne single-axis system Article designation X ServoOne System voltage 3 x 00 V 1 x 230 V 2 Rated current BG1 A 6 A BG2 8 A 12 A BG3 BG BG5 16 A 20 A 2 A 32 A 5 A 60 A 72 A BG6 BG6a 90 A 110 A 13 A 170 A BG7 250 A 325 A 50 A Mains supply 0 Safety engineering STO Integrated safety control 0 1 Option 1 Communication without SERCOS II PROFIBUS EtherCAT CANopen CANopen + 2 AO VARAN Profinet IRT SERCOS III Option 2 Technology without Second SinCos encoder TTL encoder simulation / TTL master encoder TwinSync communication SSI encoder simulation Housing/cooling method Air-cooled (standard) Air-cooled with internal braking resistor Peak braking power with internal braking resistor Liquid-cooled (standard) Function package Basic (without additional function package) iplc HF HF + iplc Special design None 0 Protection Standard PCB with protective lacquer (as from BG5 standard version) 0 1 Hardware version X 3-2

31 Equipment - ServoOne single-axis system -50 A Equipment - Servocontrollers BG1 to BG5 Connection of motor brake Connection of control supply power connection Option 2 - Technology Connection for highresolution encoder Connection for resolver 3 Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection for motor temperature monitor Software rating plate Hardware rating plate Option 1 - Communication Connection for motor, braking resistor, DC link Connection of motor brake Software rating plate (BG1+2) 3-3

32 -50 A Equipment - Servocontrollers BG6 to BG6a power connection Connection of control supply Connection of motor brake Option 2 - Technology 3 Connection for high resolution encoder Connection for resolver Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection of motor temperature monitor Option 1 - Communication Hardware rating plate Connection for motor; braking resistor; DC link Software rating plate 3-

33 -50 A Equipment - Servocontroller BG7 power connection and DC link Connection of precharge Connection of control supply Connection of motor brake Option 2 - Technology Connection for high resolution encoder Connection for resolver Dual 7-segment display Button for service functions Slot for MMC memory card 3 USB port Ethernet port Control terminals Connection of motor temperature monitor Option 1 - Communication Hardware rating plate Connection of motor, braking resistor Software rating plate 3-5

34 -50 A Current capacity - ServoOne single-axis system The maximum permissible servocontroller rated current and peak current are dependent on the mains voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum permissible current capacity of the servocontrollers also changes. ServoOne servocontroller BG1 (1-phase, air-cooled) 3 Type Switching frequency of power stage Ambient temperature Rated current Peak current [A eff ] at 1 x 230 V at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 1) [khz] [ C] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.0 (BG1) 1) Shutdown as per I²t characteristic Data apply for motor cable length 10 m

35 -50 A ServoOne servocontrollers BG1 to BG (air and liquid cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 00 V at 60 V at 80 V at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.0 (BG1) Air-cooled only xxx.0 (BG1) Air-cooled only xxx.0 (BG2) Air-cooled only xxx.0 (BG2) Air-cooled only xxx.x (BG3) xxx.x (BG3) xxx.x (BG) xxx.x (BG) 1) When supplied with 00 V at max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m , , , ,

36 -50 A ServoOne servocontrollers BG5 to BG6a (air-cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 00 V at 60 V at 80 V at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.0 (BG5) xxx.0 (BG5) xxx.0 (BG5) xxx.0 (BG6) xxx.0 (BG6) xxx.0 (BG6a) xxx.0 (BG6a) 1) When supplied with 00 V at max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m

37 -50 A ServoOne servocontrollers BG5 to BG6a (liquid-cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 00 V at 60 V at 80 V at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.1 (BG5) xxx.1 (BG5) xxx.1 (BG5) xxx.1 (BG6) xxx.1 (BG6) xxx.1 (BG6a) xxx.1 (BG6a) 1) When supplied with 00 V at max. 70 % preload 2) Shutdown as per I²t characteristic Data apply for motor cable length 10 m

38 -50 A ServoOne servocontroller BG7 (liquid-cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 00 V at 60 V at 80 V at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.1 (BG7) xxx.1 (BG7) xxx.1 (BG7) ) When supplied with 00 V at max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m 3-10

39 Ambient conditions - ServoOne single-axis system -50 A Ambient conditions Protection IP20 except terminals (IP00) Accident prevention regulations according to local regulations (in Germany e.g. BGV A3) Mounting height up to 1000 m above MSL, above with power reduction (1 % per 100 m, max m above MSL) Pollution severity 2 Type of installation Built-in unit, only for vertical installation in a switch cabinet with min. IPx protection, when using STO safety function min. IP5. Climatic conditions in transit in storage as per EN , IEC class 2K3 1) Temperature -25 C to +70 C Relative air humidity 95 % at max. +55 C as per EN , IEC class 1K3 and 1K 2) Temperature -25 C to +55 C Relative air humidity 5 to 95 % as per EN , IEC class 3K3 3) 3 in operation Temperature Air-cooled Liquid-cooled BG1-10 C to +5 C ( khz) -10 C to +0 C (8, 12, 16 khz) BG2 to BG -10 C to +5 C ( khz), to 55 C with power reduction (5 %/ C) -10 C to +0 C (8, 12, 16 khz), to 55 C with power reduction ( %/ C) BG5 to BG6a -10 C to +5 C ( khz) -10 C to +0 C (8, 12, 16 khz), to 55 C with power reduction (2 %/ C) BG2 andbg -10 C to +5 C ( khz), to 55 C with power reduction (5 %/ C) -10 C to +0 C (8, 12, 16 khz), to 55 C with power reduction ( %/ C) BG5 to BG6a -10 C to +5 C (, 8, 12, 16 khz), to 55 C with power reduction) (2 %/ C) BG7-10 C to +0 C (2, khz)to 55 C with power reduction) (2 %/ C) Relative air humidity 5 to 85 % without condensation 1) The absolute humidity is limited to max. 60 g/m³. This means, at 70 C for example, that the relative humidity may only be max. 0 %. 2) The absolute humidity is limited to max. 29 g/m³. So the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. 3) The absolute humidity is limited to max. 25 g/m³. That means that the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. Mechanical conditions as per EN , IEC class 2M1 Frequency [Hz] Amplitude [mm] Acceleration [m/s²] Vibration limit in transit 2 < f < Not applicable 9 < f < 200 Not applicable < f < 500 Not applicable 15 Shock limit in transit as per EN , IEC class 2M1 Drop height of packed device max m as per EN , IEC class 3M1 Vibration limits of the system 1) Frequency [Hz] Amplitude [mm] Acceleration [m/s²] 2 < f < Not applicable 9 < f < 200 Not applicable 1 1) Note: The devices are only designed for stationary use. The drive controllers must not be installed in areas where they would be permanently exposed to vibrations. 3-11

40 -50 A Acceptance tests - ServoOne single-axis system 3 CE mark The ServoOne junior servocontrollers conform to the requirements of the Low Voltage Directive 2006/95/EC and the product standard EN They thus conform to the requirements for installation in a machine or plant under the terms of the Machinery Directive 2006/2/EC. The servocontrollers are accordingly CE marked. The CE mark on the type plate indicates conformity with the above Directives. UL approbation For the ServoOne servocontrollers UL approbation has been obtained up to a rated current of 210 A (BG6a with liquid cooling). For devices 250 A to 50 A UL approbation is in preparation. EMC acceptance tests All servocontrollers have an aluminium housing with an anodized finish (BG1 to BG) or an aluminium rear panel made of aluminized/galvanized sheet steel (BG5 to BG7) to enhance interference immunity in accordance with EN , environment classes 1 and 2. To limit line-borne interference emission to the permissible level, the ServoOne single-axis servocontrollers BG1 to BG5 are fitted with integral mains filters. For ServoOne single-axis controllers BG6 to BG7 external mains filters are available (see section 8, Accessories ). This ensures compliance with the EMC Directive 200/108/EC: Public low voltage system: Residential areas up to 10 metres motor cable length Industrial low voltage system: Industry up to 25 metres motor cable length Additional external mains filters are available for all single-axis controllers BG1 to BG5 (see section 8 Accessories ). STO acceptance The STO (Safe Torque Off) safety function integrated into the ServoOne servocontroller is certified according to the requirements of EN I PL e and EN / EN SIL3. Acceptance testing is carried out by the accredited certification agency, TÜV Rheinland. Note: For the air-cooled servocontrollers up to a rated current of 210 A (BG6a) certification has been obtained. For all other servocontrollers (rated current >250 A) certification is currently in preparation. 3-12

41 Space for your own notes -50 A

42 -50 A Technical data - Servocontrollers A to 6 A (BG1) 3 Type Technical data Article designation Output, motor side Voltage 3-phase U Mains Rated current, effective (I N ) 1) A A 2) 6 A 2) Peak current see table on page 3-6 see table on page 3-7 Rotating field frequency Switching frequency of power stage Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) 1 x 230 V ±10 % (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected load 1.6 kva 2.8 kva (with line reactor) 2).2 kva 2) Current (with line reactor) 9.5 A 3).2 A 2) 6. A 2) Asymmetry of mains voltage - ±3 % max. Frequency 50/60 Hz ±10 % Power loss bei I N 1) 85 W 96 W 2) 122 W 2) DC link DC link capacity 170 µf 00 µf Braking chopper switch-on threshold 390 V DC 650 V DC 2) Braking chopper peak braking power with int. Bremswiderstand PTC (8x.xxx.xxxx.1xxx) Minimum ohmic resistance of an externally installed braking resistor ) 72 Ω 1) Data referred to 8 khz switching frequency 2) Data referred to 3 x 00 V mains voltage 3) Without line reactor ) Connection of an external braking resistor for device variant with internal braking resistor (8x.xxx.xxxx.1xxx) not permitted. 3-1

43 Mechanism, BG Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) IP20 except terminals (IP00) Max. 5 C (at khz power stage switching frequency) 3. kg Vertical mounting with unhindered air flow Direct end-to-end mounting -50 A Dimensions, BG1 [mm] B (width) 58,5 H (height) 295 (without terminals) T (depth) 22 (without terminals) A C / C1 3.5 / 5 D Ø.8 H1 / H2 355 / Dimensional drawings, BG1 H1 H C H2 B T C1 A D Matching accessories (see also section 8) Controller Line reactor LR32.1-UR LR3.-UR LR3.6-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter - EMC7.1-UR EMC7.1-UR 3-15

44 -50 A Technical data - Servocontrollers 8 A to 12 A (BG2) 3 Type Article designation Technical data Output, motor side Voltage 3-phase U Mains Rated current, effective (I N ) 8 A 1) 12 A 1) Peak current see table on page 3-7 Rotating field frequency Switching frequency of power stage Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected load (with line reactor) 5.9 kva 1) 8.8 kva 1) Current (with line reactor) 8.7 A 1) 13.1 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 175 W 1) 20 W 1) DC link DC link capacity 725 µf Braking chopper switch-on threshold 650 V DC 1) Braking chopper peak braking power with int. braking resistor.7 kw 1) at 90 Ω (8x.xxx.xxxx.1xxx) Minimum ohmic resistance of an externally installed braking resistor 2) 39 Ω 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 2) Connection of an external braking resistor for device variant with internal braking resistor (8x.xxx.xxxx.1xxx) not permitted. 3-16

45 Mechanism, BG Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) IP20 except terminals (IP00) 5 C (at khz power stage switching frequency).9 kg Vertical mounting with unhindered air flow Direct end-to-end mounting -50 A Dimensions, BG2 [mm] B (width) 90 H (height) 295 (without terminals) T (depth) 22 (without terminals) A 50 C / C1 3.5 / 5 D Ø.8 H1 / H2 355 / Dimensional drawings, BG2 H1 H C H2 B T C1 D A D Matching accessories (see also section 8) Controller Line reactor LR3.8-UR LR3.1-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC16.1-UR EMC16.1-UR 3-17

46 -50 A Technical data - Servocontrollers 16 A to 20 A (BG3) 3 Type Technical data Output, motor side Article designation Voltage 3-phase U Mains Rated current, effective (I N ) 16 A 1) 20 A 1) Peak current see table on page 3-7 Rotating field frequency Switching frequency of power stage Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected load (with line reactor) 11.1 kva 1) 13.9 kva 1) Current (with line reactor) 17.3 A 1) 21.6 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 330 W 1) 00 W 1) DC link DC link capacity 1230 µf Braking chopper switch-on threshold 650 V DC 1) Braking chopper peak braking power with int. braking resistor.7 kw 1) at 90 Ω (8x.xxx.xxxx.1xxx) Minimum ohmic resistance of an externally installed braking resistor 2) 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 2) Connection of an external braking resistor for device variant with internal braking resistor (8x.xxx.xxxx.1xxx bzw. 8x.xxx.xxxx.7xxx) not permitted. 20 Ω 3-18

47 Mechanism, BG Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 6.5 kg Vertical mounting with unhindered air flow Direct end-to-end mounting -50 A Dimensions, BG3 [mm] B (width) 130 H (height) 295 (without terminals) T (depth) 22 (without terminals) A / A1 / A2 80 / 10 / 60 C (air/liquid cooled) 3.5 / 382 C1 5 D Ø.8 D1 Ø (hole for pipe socket) 8 H1 (air/liquid cooled) 355 / 392 H2 / H / 75 S 3/8 inch (inside thread) D1 7 3 Dimensional drawings, BG3, air-cooled Dimensional drawings, BG3, liquid-cooled D H1 H C H1 H C D1 S H2 D A D C1 T H2 A2 A B A1 H3 C1 T1 T B Matching accessories (see also section 8) Controller Line reactor LR3.17-UR LR3.2-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC16.1-UR EMC25.1-UR 3-19

48 -50 A Technical data - Servocontrollers 2 A to 32 A (BG) 3 Type Article designation Technical data Output, motor side Voltage 3-phase U Mains Rated current, effective (I N ) 2 A 1) 32 A 1) Peak current see table on page 3-7 Rotating field frequency Switching frequency of power stage Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected load (with line reactor) 16.6 kva 1) 22.2 kva 1) Current (with line reactor) 26.2 A 1) 3.9 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 75 W 1) 515 W 1) DC link DC link capacity 2000 µf Braking chopper switch-on threshold 650 V DC 1) Braking chopper peak braking power with int. braking resistor.7 kw 1) at 90 Ω (8x.xxx.xxxx.1xxx) Minimum ohmic resistance of an externally installed braking resistor 2) 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 2) Connection of an external braking resistor for device variant with internal braking resistor (8x.xxx.xxxx.1xxx bzw. 8x.xxx.xxxx.7xxx) not permitted. 12 Ω 3-20

49 Mechanism, BG Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 7.5 kg Vertical mounting with unhindered air flow Direct end-to-end mounting -50 A Dimensions, BG [mm] B (width) 171 H (height) 295 (without terminals) T (depth) 22 (without terminals) A / A1 / A2 120 / 25 / 70 C (air/liquid cooled) 3.5 / 382 C1 5 D Ø,8 D1 Ø (hole for pipe socket) 8 H1 (air/liquid cooled) 355 / 392 H2 / H / 70 S 3/8 inch (inside thread) D1 7 3 Dimensional drawings, BG, air-cooled Dimensional drawings, BG, liquid-cooled D H1 H C H1 H C D1 S H2 D A B D C1 T H2 A2 A B A1 H3 C1 T1 T Matching accessories (see also section 8) Controller Line reactor LR 3.2-UR LR3.32-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC25.1-UR EMC35.1-UR 3-21

50 -50 A Technical data - Servocontrollers 5 A to 8 A (BG5) 3 Type (air-cooled) Article designation Technical data Output, motor side Voltage Air-cooled Air-cooled 3-phase U Mains Air-cooled Liquidcooled Liquidcooled Liquidcooled Rated current, effective (I N ) 5 A 1) 53 A 1) 60 A 1) 70 A 1) 72 A 1) 8 A 1) Peak current Rotating field frequency Switching frequency of power stage see tables on page 3-8 (air-cooled) and 3-9 (liquid-cooled) Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected load 31 kva (with line reactor) 1) 37 kva 1) 2 kva 1) 50 kva 1) 50 kva 1) 58 kva 1) Current (with line reactor) 5 A 1) 53 A 1) 60 A 1) 70 A 1) 72 A 1) 8 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 610 W 1) 690 W 1) 830 W 1) 930 W 1) 1010 W 1) 1130 W 1) DC link DC link capacity 30 µf 900 µf Braking chopper switch-on threshold 820 V DC Minimum ohmic resistance of an 18 Ω 10 Ω 18 Ω 10 Ω 13 Ω 10 Ω externally installed braking resistor 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 3-22

51 Mechanism, BG A Cooling method Protection Cooling air temperature Weight (air/liquid cooled) Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 13 kg / 16.5 kg Vertical mounting with unhindered air flow Possible at a distance of 20 mm (air-cooled) or 2 mm (liquid-cooled) Dimensions, BG5 [mm] B (width) 190 H (height) (air/liquid cooled) 35 / 36.5 (without terminals) T (depth) (air/liquid cooled) 20 / (without terminals) A (air/liquid cooled) 150 / 18 3 A1 / A2 39 / 70 C (air/liquid cooled) 365 / C1 6 D Ø (air/liquid cooled) 5.6 / 7 D1 Ø (hole for pipe socket) 8 H1 (air/liquid cooled) / 20 H2 / H3 15 / S 3/8 inch (inside thread) D Dimensional drawings, BG5, air-cooled Dimensional drawings, BG5, liquid-cooled H1 C H H C H1 D1 S H3 C1 D A B H2 T C1 D A2 A B A1 H2 T1 T Matching accessories (see also section 8) Controller Air-cooled Liquid-cooled Air-cooled Liquid-cooled Air-cooled Liquid-cooled Line reactor LR3.-UR LR3.58-UR LR3.70-UR LR3.88-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC63.1-UR EMC100.1-UR 3-23

52 -50 A Technical data - Servocontrollers 90 A to 13 A (BG6) 3 Type (air-cooled) Technical data Article designation Air-cooled Liquid-cooled Air-cooled Liquid-cooled Output, motor side Voltage 3-phase U Mains Rated current, effective (I N ) 90 A 1) 110 A 1) 110 A 1) 13 A 1) Peak current Rotating field frequency Switching frequency of power stage see tables on page 3-8 (air-cooled) and page 3-9 (liquid-cooled) Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) -15 %/+10 % Device connected load (with line reactor) 62 kva 1) 76 kva 1) 76 kva 1) 99 kva 1) Current (with line reactor) 90 A 1) 110 A 1) 110 A 1) 13 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 1300 W 1) 1500 W 1) 1600 W 1) 190 W 1) Braking chopper power electronics DC link capacity 1060 µf 2120 µf 2120 µf Braking chopper switch-on threshold Minimal ohmic resistance of an externally installed braking resistor 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 820 V DC 12 Ω 10 Ω 3-2

53 Mechanism, BG Cooling method Protection Cooling air temperature Weight (air/liquid cooled) Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 28 kg / 31.5 kg Vertical mounting with unhindered air flow Possible at a distance of 0 mm (air-cooled) or 2 mm (liquid-cooled) -50 A Dimensions, BG6 [mm] B (width) 280 H (height) 50 (without terminals) T (depth) (air/liquid cooled) 22 / 202 (without terminals) A / A1 / A2 200 / 65 / 70 C / C1 / C2 581 / 10 / 10 D Ø 9.5 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 600 / 20 / 56.5 S 3/8 inch (inside thread) D Dimensional drawings, BG6, air-cooled C2 Dimensional drawings, BG6, liquid-cooled C2 H1 C H H1 C H D1 S H3 C1 D H2 C1 D A2 A1 H2 A T A T1 T B B Matching accessories (see also section 8) Controller Air-cooled Liquid-cooled Air-cooled Liquid-cooled Line reactor LR 3.88-UR LR3.108-UR LR3.10-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC100.1-UR EMC150.1-UR 3-25

54 -50 A Technical data - Servocontrollers 13 A to 210 A (BG6a) 3 Type (air-cooled) Technical data Article designation Air-cooled Liquid-cooled Air-cooled Liquid-cooled Output, motor side Voltage 3-phase U Mains Rated current, effective I N 13 A 1) 170 A 1) 170 A 1) 210 A 1) Peak current Rotating field frequency Switching frequency of power stage see tables on page 3-8 (air-cooled) and page 3-9 (liquid-cooled) Hz, 8, 12, 16 khz (factory setting 8 khz at 0 C cooling air temperature) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) -15 %/+10 % Device connected load (with line reactor) 99 kva 1) 118 kva 1) 118 kva 1) 128 kva 1) Current (with line reactor) 13 A 1) 170 A 1) 170 A 1) 185 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 2100 W 1) 2380 W 1) 2500 W 1) 2650 W 1) Braking chopper power electronics DC link capacity 3180 µf 20 µf 20 µf Braking chopper switch-on threshold Minimal ohmic resistance of an externally installed braking resistor 1) Data referred to mains voltage 3 V x 00 V and 8 khz switching frequency 820 V DC 8.5 Ω 6.5 Ω 3-26

55 Mechanism, BG6a Cooling method Protection Cooling air temperature Weight (air/liquid cooled) Mounting type End-to-end mounting of multiple servocontrollers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 32 kg / 1.1 kg Vertical mounting with unhindered air flow Possible at a distance of 0 mm (air-cooled) or 2 mm (liquid-cooled) -50 A Dimensions, BG6a [mm] B (width) 280 H (height) 50 (without terminals) T (depth) (air/liquid cooled) 322 / 282 (without terminals) A / A1 / A2 200 / 65 / 70 C / C1 / C2 581 / 10 / 10 D Ø 9.5 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 600 / 20 / 56.5 S 3/8 inch (inside thread) D Dimensional drawings, BG6a, air-cooled C2 Dimensional drawings, BG6a, liquid-cooled C2 H1 C H H1 C H D1 S H3 C1 D A H2 C1 D A2 A A1 H2 B T B T1 T Matching accessories (see also section 8) Controller Air-cooled Liquid-cooled Air-cooled Liquid-cooled Line reactor LR3.10-UR LR3.168-UR LR3.210-UR Braking resistor BR UR (35 W) BR UR (150 W) BR UR (300 W) BR UR (1000 W) Mains filter EMC150.1-UR EMC180.1-UR EMC220.1-UR 3-27

56 -50 A Technical data - Servocontrollers 250 A to 50 A (BG7) 3 Type (liquid-cooled) Technical data Article designation Output, motor side Voltage 3-phase U Mains Rated current, effective (I N ) 250 A 1) 325 A 1) 50 A 1) Peak current see table on page 3-10 Rotating field frequency Switching frequency of power stage Hz 2, khz (factory setting 2 khz at +0 C) Input, mains side Mains voltage (U mains ) (3 x 230 V/3 x 00 V/3 x 60 V/3 x 80 V) ±10 % Device connected loa 173 kva (with line reactor) 1) 225 kva 1) 310 kva 1) Current (with line reactor) 250 A 1) 325 A 1) 50 A 1) Asymmetry of mains voltage ±3 % max. Frequency 50/60 Hz ±10 % Power loss at I N 3960 W 1) 800 W 1) 6750 W 1) Braking chopper power electronics DC link capacity 3600 µf 500 µf 7200 µf Braking chopper switch-on threshold 820 V DC Minimum ohmic resistance of an externally installed braking resistor 3.2 Ω 2.5 Ω 1.7 Ω 1) Data referred to mains voltage 3 V x 00 V and 2 khz switching frequency 3-28

57 Mechanism, BG Cooling method Protection Coolant temperature Weight Mounting type End-to-end mounting of multiple servocontrollers Liquid-cooled IP20 except terminals (IP00) Max. 0 C, not more than 10 C below the ambient temperature 100 kg Vertical mounting Direct end-to-end mounting -50 A Dimensions, BG7 [mm] B (width) 380 (with terminal covers: 392) H (height) 952 (with terminal covers and shield plates: 1305) T (depth) (without terminals) A / A1 / A2 150 / 29 / 70 C / C1 952 / 12 D Ø 12 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 971 / 60 / 12 S 3/8 inch (inside thread) D Dimensional drawings, BG7 D D D B H1 H C T T1 D1 A2 A1 H2 H3 C1 A A Matching accessories (see also section 8) Controller Line reactor LR3.250-UR LR3.325-UR LR3.50-UR Braking resistor Mains filter 1) Depending on effective mains current EMC250.0-UR BR UR (1000 W) BR UR (2000 W) EMC300.0-UR 1) EMC00.0-UR 1) EMC00.0-UR 1) EMC500.0-UR 1) 3-29

58 Space for your own notes

59 ServoOne multi-axis system DC -210 A PS U kw Supply unit Axis controller Axis controller Axis controller Axis controller BG5 BG5 BG BG3 BG2 BG1 Axis controller Type Size Rated current Air-cooled Liquid-cooled Current capacity Technical data BG1.0 A BG1 6.0 A BG2 8.0 A BG2 12 A - from page -8 Page -18 from page -8 Page BG3 16 A 20 A from page BG3 20 A 25 A and from page BG 2 A 26 A from page BG 32 A 35 A and from page BG5 5 A 53 A BG5 60 A 70 A BG5 72 A 8 A BG6a 90 A 110 A BG6a 110 A 13 A BG6a 13 A 170 A BG6a 170 A 210 A from page -12 and from page -15 from page -12 and from page -15 Page -22 Page -2 Page -26 Page -28 Supply units Type Size Rated current 8.00.S BG5 0 A S BG5 76 A S BG6a 115 A S BG6a 170 A Current capacity Technical data Page -16 Page -30 Page -16 Page -32-1

60 DC -210 A Order code - ServoOne multi-axis system Axis controller order code Article designation X ServoOne Rated current BG1 A 6 A BG2 BG3 BG BG5 BG6 BG6a 8 A 12 A 16 A 20 A 2 A 32 A 5 A 60 A 72 A 90 A 110 A 13 A 170 A Supply DC 1 Safety engineering STO Integrated safety control 0 1 Option 1 Communication without SERCOS II PROFIBUS EtherCAT CANopen CANopen + 2 AO VARAN Profinet IRT SERCOS III Option 2 Technology without second SinCos encoder TTL encoder simulation / TTL master encoder TwinSync communication SSI encoder simulation Housing/cooling method Air-cooled (standard) Liquid-cooled (standard) 0 8 Function package Basic (without additional function package) iplc HF HF + iplc Special design None 0 Protection Standard PCB with protective lacquer (as from 8.05 standard version) 0 1 Hardware version X -2

61 PS U kw Supply unit order code Article designation S X ServoOne Connection class 3 x 00 V Rated current BG5 0 A 76 A BG6a 115 A 170 A DC supply unit regenerative S Option 1 Communication without SERCOS II PROFIBUS EtherCAT CANopen SERCOS III Option 2 Technology without Housing/cooling method Air-cooled Air-cooled with internal braking resistor Liquid-cooled Function package Basic (without additional function package) iplc 0 1 Special design None 0 Protection Standard PCB with protective lacquer 0 1 Hardware version X -3

62 DC -210 A Equipment - ServoOne multi-axis system Equipment - Axis controllers BG1 to BG5 DC connection Protective conductor connection Connection of motor brake Connection of control supply Option 2 - Technology Connection for highresolution encoder Connection for resolver Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection for motor temperature monitor Software rating plate Hardware rating plate Option 1 - Communication Motor connection Shield connection, control cables Connection of motor brake Software rating plate (BG1+2) -

63 DC -210 A Equipment - Axis controller BG6a Protective conductor connection DC connection Connection of control supply Connection of motor brake Option 2 - Technology Connection for high resolution encoder Connection for resolver Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection of motor temperature monitor Option 1 - Communication Hardware rating plate Motor connection Software rating plate -5

64 PS U kw Equipment - Supply unit BG5 DC power supply Protective conductor connection Connection of mains synchronization/dc link precharge, auxiliary relay Connection of control supply Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection for step-up reactor temperature sensor Option 1 - Communication Hardware rating plate Shield connection, control cables Power connection ( mains, braking resistor, DC link) Software rating plate -6

65 PS U kw Equipment - Supply unit BG6a Protective conductor connection DC power supply Connection of mains synchronization/ DC link precharge, auxiliary relay Connection of control supply Dual 7-segment display Button for service functions Slot for MMC memory card USB port Ethernet port Control terminals Connection for step-up reactor temperature sensor Option 1 - Communication Hardware rating plate Power connection ( mains, braking resistor, DC link) Software rating plate -7

66 DC -210 A Current capacity - ServoOne multi-axis system The maximum permissible output current of the axis controllers and the peak current are dependent on the DC supply voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum permissible current capacity of the axis controllers also changes. ServoOne axis controllers BG1 to BG (air-cooled, 00 V ) Type xxx.0 (BG1) xxx.0 (BG1) xxx.0 (BG2) xxx.0 (BG2) xxx.0 (BG3) xxx.0 (BG3) xxx.0 (BG) xxx.0 (BG) Switching frequency of power stage 1) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2) ,

67 DC -210 A ServoOne axis controllers BG1 to BG (air-cooled, 60 V ) Type xxx.0 (BG1) xxx.0 (BG1) xxx.0 (BG2) xxx.0 (BG2) xxx.0 (BG3) xxx.0 (BG3) xxx.0 (BG) xxx.0 (BG) Switching frequency of power stage 1) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2)

68 DC -210 A ServoOne axis controllers BG1 to BG (air-cooled, 80 V ) Type xxx.0 (BG1) xxx.0 (BG1) xxx.0 (BG2) xxx.0 (BG2) xxx.0 (BG3) xxx.0 (BG3) xxx.0 (BG) xxx.0 (BG) Switching frequency of power stage 1) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2)

69 DC -210 A ServoOne axis controllers BG1 to BG (air-cooled, 770 V DC) Type xxx.0 (BG1) xxx.0 (BG1) xxx.0 (BG2) xxx.0 (BG2) xxx.0 (BG3) xxx.0 (BG3) xxx.0 (BG) xxx.0 (BG) Switching frequency of power stage 1) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] , t 2 2)

70 DC -210 A ServoOne axis controllers BG5 to BG6a (air-cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 565 V DC (00 V ) 3) at 650 V DC (60 V ) 3) at 678 V DC (80 V ) 3) at 770 V DC at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.0 (BG5) xxx.0 (BG5) xxx.0 (BG5) xxx.0 (BG6a) xxx.0 (BG6a) xxx.0 (BG6a) xxx.0 (BG6a) ) When supplied with 565 VDCDC (corresponding to 00 V) at max. 70 % preload 2) Shutdown as per I²t characteristic 3) When supplied with servocontroller All data apply for motor cable length 10 m

71 DC -210 A ServoOne axis controllers BG3 and BG (liquid-cooled, 00 V ) Type xxx.8 (BG3) xxx.8 (BG3) xxx.8 (BG) xxx.8 (BG) Switching frequency of power stage Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2) ) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m ServoOne axis controllers BG3 and BG (liquid-cooled, 60 V ) Type xxx.8 (BG3) xxx.8 (BG3) xxx.8 (BG) xxx.8 (BG) Switching frequency of power stage Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2) ) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m -13

72 DC -210 A ServoOne axis controllers BG3 and BG (liquid-cooled, 80 V ) Type xxx.8 (BG3) xxx.8 (BG3) xxx.8 (BG) xxx.8 (BG) Switching frequency of power stage Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2) ) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m ServoOne axis controllers BG3 and BG (liquid-cooled, 770 V DC) Type xxx.8 (BG3) xxx.8 (BG3) xxx.8 (BG) xxx.8 (BG) Switching frequency of power stage Ambient temperature Rated current I MAX 0 Hz I 1MAX 5 Hz Peak current 1) t 1 2) I 2MAX 5 Hz [khz] [ C] [A eff ] [A eff ] [A eff ] [s] [A eff ] [s] t 2 2) ) At max. 70 % preload 2) Shutdown as per I²t characteristic All data apply for motor cable length 10 m -1

73 DC -210 A ServoOne axis controllers BG5 and BG6a (liquid-cooled) Rated current Peak current [A eff ] 1) Type Switching frequency of power stage Ambient temperature at 565 V DC (00 V ) 3) at 650 V DC (60 V ) 3) at 678 V DC (80 V ) 3) at 770 V DC at rotating field frequency rising in linear mode 0 to 5 Hz for intermittent operation for time 2) [khz] [ C] [A eff ] [A eff ] [A eff ] [A eff ] 0 Hz 5 Hz > 5 Hz [s] xxx.8 (BG5) xxx.8 (BG5) xxx.8 (BG5) xxx.8 (BG6a) xxx.8 (BG6a) xxx.8 (BG6a) xxx.8 (BG6a) ) When supplied with 565 V DC (corresponding to 00 V ) at max. 70 % preload 2) Shutdown as per I²t characteristic 3) When supplied with servocontroller All data apply for motor cable length 10 m

74 PS U kw ServoOne supply units BG5 and BG6a (air and liquid cooled) Rated current Peak current Type Switching frequency of power stage Ambient temperature at 650 V DC at 770 V DC at 650 V DC at 770 V DC for time [khz] [ C] [A eff ] [A eff ] [A eff ] [A eff ] [s] 8.00.S (BG5) S (BG5) S (BG6a) S (BG6a) DC -210 A PS U kw Acceptance tests - ServoOne multi-axis system CE mark The ServoOne multi-axis system conforms to the requirements of the Low Voltage Directive 2006/95/EC and the product standard EN The axis controllers and supply units thus conform to the requirements for installation in a machine or plant under the terms of the Machinery Directive 2006/2/EC. The axis controllers and supply units are accordingly CE marked. The CE mark on the type plate indicates conformity with the above Directives. UL approbation UL approbation is in preparation for the ServoOne multi-axis system. EMC acceptance tests All ServoOne axis controllers 8x.xxx have an aluminium housing with an anodized finish (BG1 to BG) or an aluminium rear panel made of aluminized/ galvanized sheet steel (BG5 to BG6a) to enhance interference immunity in accordance with EN , environment classes 1 and 2. To limit line-borne interference emission to the permissible level and to comply with the EMC Directive 200/108/EC, external filter sets are available for the supply units (see Accessories section). STO The STO (Safe Torque Off) safety function integrated into the ServoOne axis controller is certified according to the requirements of EN I PL e and EN / EN SIL3. Acceptance testing is carried out by the accredited certification agency, TÜV Rheinland. -16

75 Ambient conditions - ServoOne multi-axis system DC -210 A Ambient conditions Protection IP20 except terminals (IP00) Accident prevention regulations according to local regulations (in Germany e.g. BGV A3) PS U kw Mounting height up to 1000 m above MSL, above with power reduction (1 % per 100 m, max m above MSL) Pollution severity 2 Type of installation Built-in unit, only for vertical installation in a switch cabinet with min. IPx protection, when using STO safety function min. IP5 Climatic conditions as per EN , IEC class 2K3 1) in transit Temperature -25 C to +70 C in storage Relative air humidity 95 % at max. +55 C as per EN , IEC class 1K3 and 1K 2) Temperature -25 C to +55 C Relative air humidity 5 to 95 % as per EN , IEC class 3K3 3) in operation Temperature Relative air humidity BG1-10 C to +0 C (, 8, 12, 16 khz) BG C to +5 C ( khz), to 55 C with power reduction (5 %/ C) -10 C to +0 C (8, 12, 16 khz), to 55 C with power reduction ( %/ C) BG5-6a -10 C to +0 C (, 8, 12, 16 khz)to 55 C with power reduction (2 %/ C) 5 to 85 % without condensation 1) The absolute humidity is limited to max. 60 g/m³. This means, at 70 C for example, that the relative humidity may only be max. 0 %. 2) The absolute humidity is limited to max. 29 g/m³. So the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. 3) The absolute humidity is limited to max. 25 g/m³. That means that the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. Mechanical conditions as per EN , IEC class 2M1 Frequency [Hz] Amplitude [mm] Acceleration [m/s²] Vibration limit in transit 2 < f < Not applicable 9 < f < 200 Not applicable < f < 500 Not applicable 15 Shock limit in transit as per EN , IEC class 2M1 Drop height of packed device max m as per EN , IEC class 3M1 Vibration limits of the system 1) Frequency [Hz] Amplitude [mm] Acceleration [m/s²] 2 < f < Not applicable 9 < f < 200 Not applicable 1 1) Note: The devices are only designed for stationary use. The drive controllers must not be installed in areas where they would be permanently exposed to vibrations. -17

76 DC -210 A Technical data - Axis controllers A to 6 A (BG1) Type (air-cooled) Designation Technical data Output, motor side Voltage 3-phase U ZK / Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled A 1) 6 A 1) Liquid-cooled BG1 not available with liquid cooling Air-cooled See tables, pages -8 to -11 Liquid-cooled BG1 not available with liquid cooling Hz Switching frequency of power stage DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3), 8, 12, 16 khz 565 V DC / 650 V DC / 678 V DC / 770 V DC 1,7 I motor U ZK 1.7 I motor Power loss at I N Air-cooled 110 W 1) 10 W 1) DC link Liquid-cooled BG1 not available with liquid cooling DC link capacity 60 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) Approximation value -18

77 Mechanism, BG Cooling method Air-cooled (wall-mounted) Protection IP20 except terminals (IP00) Cooling air temperature 0 C Weight 3. kg Mounting type Vertical mounting with unhindered air flow End-to-end mounting of multiple axis controllers Direct butt-mounted, max. 2 mm DC -210 A Dimensions, BG1 [mm] B (width) 58,5 H (height) 295 (without terminals) T (depth) 22 (without terminals) A C / C1 382 / 5 D Ø.8 H1 / H2 392 / 38.5 Dimensional drawings, BG1 H1 H C H2 A B D C1 T -19

78 DC -210 A Technical data - Axis controllers 8 A to 12 A (BG2) Type (air-cooled) Designation Technical data Output, motor side Voltage 3-phase U ZK / Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled 8 A 1) 12 A 1) Liquid-cooled BG2 not available with liquid cooling Air-cooled See tables, pages -8 to -11 Liquid-cooled BG2 not available with liquid cooling Hz Switching frequency of power stage DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3), 8, 12, 16 khz 565 V DC / 650 V DC / 678 V DC / 770 V DC 1.7 I motor U ZK 1.7 I motor Power loss at I N Air-cooled 185 W 1) 255 W 1) DC link Liquid-cooled BG2 not available with liquid cooling DC link capacity 105 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) Approximation value -20

79 Mechanism, BG Cooling method Air-cooled (wall-mounted) Protection IP20 except terminals (IP00) Cooling air temperature 5 C (at khz power stage switching frequency) Weight.9 kg Mounting type Vertical mounting with unhindered air flow End-to-end mounting of multiple axis controllers Direct butt-mounted, max. 2 mm DC -210 A Dimensions, BG2 [mm] B (width) 90 H (height) 295 (without terminals) T (depth) 22 (without terminals) A 50 C / C1 382 / 5 D Ø.8 H1 / H2 392 / 38.5 Dimensional drawings, BG2, air-cooled H1 H C H2 D A B D C1 T -21

80 DC -210 A Technical data - Axis controllers 16 A to 25 A (BG3) Type (liquid-cooled) Designation Technical data Output, motor side Voltage 3-phase U ZK / Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled 16 A 1) 20 A 1) Liquid-cooled 20 A 1) 25 A 1) Air-cooled See tables, pages -8 to -11 Liquid-cooled See tables, pages -13 and Hz Switching frequency of power stage DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3), 8, 12, 16 khz 565 V DC / 650 V DC / 678 V DC / 770 V DC 1.7 I motor U ZK 1.7 I motor Power loss at I N Air-cooled 320 W 1) 390 W 1) DC link Liquid-cooled 390 W 1) 80 W 1) DC link capacity 288 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) Approximation value -22

81 Mechanism, BG Cooling method Air-cooled (wall-mounted) or liquid-cooled Protection IP20 except terminals (IP00) Cooling air temperature 5 C (at khz power stage switching frequency) Weight 6.5 kg Mounting type Vertical mounting with unhindered air flow End-to-end mounting of multiple axis controllers Direct butt-mounted, max. 2 mm DC -210 A Dimensions, BG3 [mm] B (width) 130 H (height) 295 (without terminals) T (depth) 22 (without terminals) A / A1 / A2 80 / 10 / 60 C / C1 382 / 5 D Ø.8 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 392 / 38.5 / 70 S 3/8 inch (inside thread) D1 7 Dimensional drawings, BG3, air-cooled Dimensional drawings, BG3, liquid-cooled D D H1 H C H1 H C D1 S H2 D A B D C1 T H2 A2 A B A1 H3 C1 T1 T -23

82 DC -210 A Technical data - Axis controllers 2 A to 0 A (BG) Type (liquid-cooled) Technical data Designation Output, motor side Voltage 3-phase U ZK / 2 Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled 2 A 1) 32 A 1) Liquid-cooled 30 A 1) 0 A 1) Air-cooled see tables, pages -8 to -11 Liquid-cooled see tables, pages -13 and Hz Switching frequency of power stage DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3), 8, 12, 16 khz 565 V DC / 650 V DC / 678 V DC / 770 V DC 1.7 I motor U ZK 1.7 I motor Power loss at I N Air-cooled 20 W 1) 55 W 1) DC link Liquid-cooled 55 W 1) 595 W 1) DC link capacity 50 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) Approximation value -2

83 DC Mechanism, BG A Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple axis controllers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 5 C (at khz power stage switching frequency) 7.5 kg Vertical mounting with unhindered air flow Direct butt-mounted, max. 2 mm Dimensions, BG [mm] B (width) 171 H (height) T (depth) 295 (without terminals) 22 (without terminals) A / A1 / A2 120 / 25 / 70 C / C1 382 / 5 D Ø.8 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 392 / 38,5 / 70 S 3/8 inch (inside thread) D1 7 Dimensional drawings, BG, air-cooled Dimensional drawings, BG, liquid-cooled D D H1 H C H1 H C D1 S H2 H2 A2 H3 T1 T D A B D C1 T A A1 C1 B -25

84 DC -210 A Technical data - Axis controllers 5 A to 8 A (BG5) Type (air-cooled) Designation Technical data Output, motor side Voltage 3-phase U ZK / 2 Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled 5 A 1) 60 A 1) 72 A 1) Liquid-cooled 53 A 1) 70 A 1) 8 A 1) Air-cooled see table on page -12 Liquid-cooled see table on page Hz Switching frequency of power stage DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3), 8, 12, 16 khz 565 V DC / 650 V DC / 678 V DC / 770 V DC 1,7 I motor U ZK 1.7 I motor Power loss at I Air-cooled 610 W 1) 830 W 1) 1010 W 1) N Liquid-cooled 690 W 1) 930 W 1) 1130 W 1) DC link DC link capacity Air-cooled 30 µf Liquid-cooled 900 µf 900 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) RMS approximation value -26

85 Mechanism, BG Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple axis controllers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 0 C (at khz Switching frequency of Power stage) 13 kg Vertical mounting with unhindered air flow Direct butt-mounted, max. 2 mm DC -210 A Dimensions, BG5 [mm] B (width) 190 H (height) (air/liquid cooled) 35 / 36.5 (without terminals) T (depth) (air/liquid cooled) 20 / (without terminals) A / A1 / A2 150 / 0 / 70 C / C / 6 D Ø ( (air/liquid cooled)) 5.6 / 6.5 D1 Ø (hole for pipe socket) 8 H1 / H2 / H / 15 / 5 S 3/8 inch (inside thread) D Dimensional drawings, BG5, air-cooled Dimensional drawings, BG5, liquid-cooled D D H1 H C H1 H C D1 S A2 H3 H2 D A B D C1 T H2 A B A1 C1 T1 T -27

86 DC -210 A Technical data - Axis controllers 90 A to 210 A (BG6a) Type (air-cooled) Designation Technical data Output, motor side Voltage 3-phase U ZK / 2 Rated current, effective (l N ) Peak current Rotating field frequency Air-cooled 90 A 1) 110 A 1) 13 A 1) 170 A 1) Liquid-cooled 110 A 1) 13 A 1) 170 A 1) 210 A 1) Air-cooled see table on page -12 Liquid-cooled see table on page Hz Switching frequency of power stage, 8, 12, 16 khz DC input DC voltage (U ZK ) nominal 2) Current (RMS approximation value) Device connected load 3) 565 V DC / 650 V DC / 678 V DC / 770 V DC 1.7 I motor U ZK 1.7 I motor Power loss at I N and 8 khz/ 00 V Air-cooled 1300 W 1600 W 2100 W 2500 W Liquid-cooled 1500 W 190 W 2380 W 2650 W DC link DC link capacity Air-cooled 1060 µf 3180 µf 2120 µf Liquid-cooled 2120 µf 20 µf 20 µf 1) All data referred to output voltage 00 V eff and switching frequency 8 khz 2) Generated from rectified TN system with grounded neutral point and external conductor voltages 3 x 00 V, 2 x 60 V or 3 x 80 V with the approved LTi DRiVES devices (ServoOne axis controller or supply unit). Insulation voltage as per EN , system voltage 277 V, overvoltage category III. 3) Approximation value -28

87 Mechanism, BG6a Cooling method Protection Cooling air temperature Weight Mounting type End-to-end mounting of multiple axis controllers Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) 0 C (at khz switching frequency of power stage) 32 kg Vertical mounting with unhindered air flow max. 2 mm, 0 mm between two BG6a devices with air cooling DC -210 A Dimensions, BG6a [mm] B (width) 280 H (height) 50 (without terminals) T (depth) (air/liquid cooled) 322 / 285 (without terminals) A / A1 / A2 200 / 65 / 70 C / C1 581 / 10 D Ø 9.5 D1 Ø (hole for pipe socket) 8 H1 (air/liquid cooled) 600 / 50 H2 / H3 20 / 56.5 S 3/8 inch (inside thread) D Dimensional drawings, BG6a, air-cooled E1 Dimensional drawings, BG6a, liquid-cooled C2 H1 C H H1 C H D1 S H3 C1 D A H2 T C1 D A2 A A1 H2 B B T1 T -29

88 PS U kw Technical data - Supply units 0 A to 76 A (BG5) Type 8.00.S (air-cooled) Technical data Designation 8.00.S S DC link output Voltage Rated current, effective (l N ) Peak current (for 10 s) 650 V DC / 770 V DC at 650 V DC 0 A 76 A at 770 V DC 3 A 6 A at 650 V DC 80 A 1 A at 770 V DC 68 A 122 A Continuous power 26 kw 50 kw Peak current (for 10 s) 52 kw 9 kw DC link capacity 1) 900 µf Input mains Voltage 00 V / 60 V / 80 V ±10 % Continuous current, effective Peak current (for 10 s) at 00 V 0 A 76 A at 60 / 80 V 33 A 63 A at 00 V 80 A 1 A at 60 / 80 V 67 A 120 A Clock frequency 12 khz khz Continuous power 27.5 kw 52.5 kw Power loss Asymmetry of mains voltage Frequency 1010 W ±3 % max. 50/60 Hz 1) The maximum overall capacity of the multi-axis system DC link in the case of a ServoOne supply unit BG5 (inclusive) must NOT exceed 10,000 μf. -30

89 Mechanism, BG S S Cooling method Air-cooled (wall-mounted) or liquid-cooled Protection IP20 except terminals (IP00) Cooling air temperature 0 C Weight 13 kg Mounting type Vertical mounting with unhindered air flow End-to-end mounting of multiple supply units Direct butt-mounted, max. 2 mm PS U kw Dimensions, BG5 [mm] B (width) 190 H (height) (air/liquid cooled) 35 / 36.5 (without terminals) T (depth) (air/liquid cooled) 20 / (without terminals) A / A1 / A2 150 / 0 / 70 C / C / 6 D Ø ( (air/liquid cooled)) 5.6 / 6.5 D1 Ø (hole for pipe socket) 8 H1 / H2 / H / 15 / 5 S 3/8 inch (inside thread) D Dimensional drawings, BG5, air-cooled Dimensional drawings, BG5, liquid-cooled D D H1 H C H1 H C D1 S A2 H3 H2 D A B D C1 T H2 A B A1 C1 T1 T Required accessories Supply unit 8.00.S S Mains connection LCL-00 Included components: Mains filter FFU 3x56K, input reactor 0 A including capacitor, step-up reactor 0 A, EMC mounting set LCL-076 Included components: Mains filter FFU 3x80K, input reactor 76 A including capacitor, step-up reactor 76 A, EMC mounting set -31

90 PS U kw Technical data - Supply units 115 A to 170 A (BG6a) Type S (air-cooled) Technical data Designation S S DC link output Voltage Rated current, effective (l N ) Peak current (for 10 s) 650 V DC / 770 V DC at 650 V DC 115 A 170 A at 770 V DC 97 A 1 A at 650 V DC 195 A 26 A at 770 V DC 165 A 207 A Continuous power 75 kw 110 kw Peak current (for 10 s) 127 kw 160 kw DC link capacity 1) 20 µf Input mains Voltage 00 V / 60 V / 80 V ±10 % Continuous current, effective Peak current (for 10 s) at 00 V 115 A 170 A at 60 / 80 V 96 A 12 A at 00 V 195 A 25 A at 60 / 80 V 163 A 20 A Clock frequency 8 khz khz Continuous power 80 kw 118 kw Power loss Asymmetry of mains voltage Frequency 2500 W ±3 % max. 50/60 Hz 1) The maximum overall capacity of the multi-axis system DC link for a ServoOne supply unit BG6a (incl.) must not exceed 20,000 μf. -32

91 Mechanism, BG6a S S Cooling method Protection Air-cooled (wall-mounted) or liquid-cooled IP20 except terminals (IP00) Cooling air temperature 0 C Weight Mounting type End-to-end mounting of multiple supply units 32 kg Vertical mounting with unhindered air flow Direct end-to-end mounting, 0 mm between two BG6a devices with air cooling PS U kw Dimensions, BG6a [mm] B (width) 280 H (height) 50 (without terminals) T (depth) (air/liquid cooled) 321 / 281 (without terminals) A / A1 / A2 200 / 65 / 70 C / C1 581 / 10 D Ø 9.5 D1 Ø (hole for pipe socket) 8 H1 / H2 / H3 600 / 20 / 56.5 S 3/8 inch (inside thread) D Dimensional drawings, BG6a, air-cooled Dimensional drawings, BG6a, liquid-cooled D A E1 C2 H1 C H H1 C H D1 S H3 C1 D A2 A A1 H2 C1 B H2 T B T1 T Required accessories Supply unit S S Mains connection LCL-115 Included components: Mains filter FFU 3x130K, input reactor 115 A including capacitor, step-up reactor 115 A, EMC mounting set LCL-170 Included components: Mains filter FFU 3x180K, input reactor 170 A including capacitor, step-up reactor 170 A, EMC mounting set -33

92 Space for your own notes -3

93 Option 1 - Communication Option 1 5 Type Page junior -50 A DC -210 A PS U kw Field bus module for SERCOS II 5-2 Field bus module for PROFIBUS-DPV1 5-3 Field bus module for EtherCAT 5- Field bus module for CANopen 5-5 Field bus module for CANopen plus 2 analog outputs Field bus module for VARAN Field bus module for PROFINET IRT (clock-synchronized) Field bus module for SERCOS III Note: Option 1 can only be ordered together with the drive controller. It is always shipped ready-installed from the factory. 5-1

94 Option 1 - SERCOS II DC PS U junior -50 A -210 A kw Availability.. 1. SERCOS II version Order designation Summary explanation The interface conforms to IEC 6191/ EN 6191 for SERCOS interfaces and ensures optimum interworking of digital drives and controllers from different manufacturers. Technical data SERCOS II Application note AN17.2 (dated ) 5 Transfer rate Connections 2//8 and 16 MBit/s 1 transmitter, 1 receiver, optical waveguides conform to SERCOS Interface Specification (version 2., February 2005) Notes Only available built-in ex factory. SERCOS III is also available as option 1. For details see page

95 Option 1 - PROFIBUS DC PS U junior -50 A -210 A kw Availability.. 2. PROFIBUS version Order designation Summary explanation Communication interface for PROFIBUS-DPV1 Technical data PROFIBUS Standardization EN Communication Directive Device profile PROFIdrive V3.1 Transfer rate/ line length 9.6 kbit/s to 1200 m 12 MBit/s to 100 m Connection PROFIBUS D-SUB connector 9-pin 5 Note Only available built-in ex factory. 5-3

96 Option 1 - EtherCAT DC PS U junior -50 A -210 A kw Availability.. 3. EtherCat version Order designation Summary explanation EtherCat is an Ethernet-based, real time-capable, synchronous field bus system. It is classed as one of the fastest real-time Ethernet solutions for automation. Technical data EtherCAT Scaling IEC / IEC / IEC Transfer rate up to 100 MBit/s 5 Transfer medium Standardized Ethernet to IEEE Sampling time 125 µs Synchronization jitter 1 µs (distributed clocks) Communication profile CoE (DS301) (V1.0.2) Device profile DS02 (Rev. 2.0) Network topology Connection Cable type S-line, tree or star possible RJ5 (shielded) CAT5 Note Only available built-in ex factory. 5-

97 Option 1 - CANopen DC PS U junior -50 A -210 A kw CANopen Availability... CANopen version Order designation Summary explanation Communication interface for CANopen, isolated from device electronics Technical data CANopen Standardization I / IEC Communication CiA/DS301 (Rev..01) Device profile CiA/DS02 (Rev. 2.0) Transfer rate/ line length Connections 20 kbit/s to 1000 m 1 MBit/s to 0 m 2 x Phoenix Contact connectors (type FMC 1,5/5-ST-3,5 - GY RAL702) 5-pin (as per. CiA/ DR-303) Supply voltage ext. 2 V ±20 % (as per. IEC ) 5 Note Only available built-in ex factory. 5-5

98 Option 1 - CANopen + 2AO CANopen Analog out X33 junior -50 A DC Availability -210 A PSU kw CANopen + 2AO version Order designation Summary explanation Communication interface for CANopen (isolated from device electronics) and two analog outputs (2AO) Technical data CANopen Standardization I Communication CiA/DS301 (Rev..01) 5 Device profile CiA/DS02 (Rev. 2.0) Transfer rate/ line length Connections 20 kbit/s to 1000 m 1 MBit/s to 0 m 2 x Phoenix Contact Connectors (Typ FMC 1,5/5-ST-3,5-GY RAL702) 5-pin (as per. CiA/DR-303) Supply voltage ext. 2 V ±20 % (as per. IEC ) Technical data 2AO Number of channels 2 Voltage range Current capacity Resolution Accuracy ±10 V differential Max. 3 ma, short-circuit-proof 12 Bit max. ±2 % referred to 10 V, offset error < ±0.1 V Sampling time 125 µs Connections 2 x Phoenix Contact connectors (type FMC 1,5/2-ST3,5-GY RAL702) Note Only available built-in ex factory. 5-6

99 Option 1 - VARAN DC PSU junior -50 A -210 A kw Availability on request VARAN version Order designation Summary explanation The interface conforms to the international standards IEC and IEC Technical data Sampling time Network topology Connection Cable type VARAN 125µs to 65 ms (multiples of 125 µs programmable) Linie RJ5 shielded CAT5 5 Note Only available built-in ex factory. 5-7

100 Option 1 - PROFINET IRT DC PSU junior -50 A -210 A kw Availability on request PROFINET IRT version Order designation Summary explanation The interface conforms to the international standards IEC and IEC Technical data Sampling time Network topology Connection Cable type PROFINET IRT 500 µs to 65 ms (multiples of 500 µs programmable) Linie RJ5 shielded CAT5 Note Only available built-in ex factory. 5-8

101 Option 1 - SERCOS III DC PSU junior -50 A -210 A kw Availability.. 8. SERCOS III version Order designation Summary explanation The interface conforms to IEC 6191 EN 6191 for SERCOS interfaces and ensures optimum interworking of digital drives and controllers from different manufacturers. The basis for SERCOS III implementation in the ServoOne is the specification V1.1.2 from SERCOS International. Technical data SERCOS III Application note AN17.2 (dated ) Communication profile Device profile Sampling time Network topology Connection Cable type SERCOS Communication (V ) (SERCOS International) Generic Device profile (V ) (SERCOS International) 125µs to 65 ms (multiples of 125 µs programmable) Line or ring possible RJ5 shielded CAT5e 5 Notes Only available built-in ex factory. SERCOS III is also available as option 1. For details see page

102 Space for your own notes

103 Option 2 - Technology Option 2 Type Page junior -50 A DC -210 A PS U kw Interface for second sin/cos encoder Interface for TTL encoder simulation / TTL master encoder Interface for TwinSync communication Interface for SSI encoder simulation Interface for TTL encoder with commutation signals Note: Option 2 can only be ordered together with the drive controller. It is always shipped ready-installed from the factory. 6-1

104 Option 2 - Second sin/cos encoder Sin/Cos in junior -50 A DC -210 A PSU kw X8 Availability.. 1. Version featuring second SinCos encoder Order designation Summary explanation This option enables parallel evaluation of two Sin/Cos encoders. Evaluation of only one Sin/Cos encoder is included in the device standard (connection via X7). For details of the supported encoder types refer to the functional overview on page 1-3 in the Technology options section. Technical data Signals Signal level Signal frequency SIN/COS encoders: A/B, zero pulse Sin/Cos, 1 V SS + analog zero pulse 500 khz max. 6 Technical data Signals Signal level Clock frequency EnDat Switching frequency SSI (only ServoOne junior) Absolute value sender DATA, CLK RS85-conforming 500 khz max. (ServoOne junior 2 MHz max.) 1 MHz max. Technical data Supply voltage ext. encoder, Sin/Cos, SSI, EnDat Supply voltage Hiperface (only ServoOne junior) Cable length Wave terminating resistance General 5 V ±5 % / 150 ma (ServoOne junior 250 ma) 12 V / 100 ma 50 m max. (ServoOne junior 30 m max.) 120 Ω (integrated) Note: Only available built-in ex factory. 6-2

105 Option 2 - TTL encoder simulation / TTL master encoder TTL in out junior -50 A DC -210 A PSU kw X8 Availability.. 2. TTL encoder simulation / TTL master encoder version Order designation Summary explanation This option alternatively permits TTL encoder simulation of a connected encoder or connection of a TTL master encoder. The following operation modes are possible: Evaluation of a TTL encoder Simulation of a TTL encoder (signals from other encoders are converted into TTL signals and made available as output signals) TTL-Repeater ServoOne: Evaluation of encoder connected to X7 or X8 and direct floating transmission via encoder simulation ServoOne junior: Evaluation of encoder connected to X7 or X8 and direct floating transmission via encoder simulation The ServoOne junior permits simultaneous use of encoder simulation and a master encoder. Technical data Signals Signal level Signal frequency Technical data Signals Signal level Signal frequency TTL encoder simulation A/B, zero pulse TTL differential (RS22), electrically isolated from the drive controller 1 MHz max. TTL master encoder A/B, zero pulse or pulse/direction TTL-differential (RS22) 500 khz max. 6 Technical data Supply voltage ext. encoder Cable length Wave terminating resistance General 5 V ±5 % / 100 ma (250 ma at ServoOne junior) 10 m max. 120 Ω (integrated) Note: Only available built-in ex factory. 6-3

106 Option 2 - TwinSync communication TwinSync junior -50 A DC -210 A PSU kw X8 X8 Availability.. 3. TwinSync communication version Order designation Summary explanation By way of the TWINsync option, two drives can be synchronized in master/slave mode. The data mapping for bidirectional cyclic communication between the drives can be flexibly parameterized. The master drive can transmit setpoint (reference) values and control information for the slave drive via TwinSync. 6 Technical data Signal level User data Transfer mode Transfer rate Cable length Wave terminating resistance TwinSync communication TTL differential (RS22), electrically isolated from the drive controller 8 bytes bidirectional, spread across max. three objects Asynchronous, synchronized via Sync pulse Max. 8 khz Max. 10 m 120 Ω (integrated) Note: Only available built-in ex factory. 6-

107 Option 2 - SSI encoder simulation SSI out junior -50 A DC -210 A PSU kw X8 Availability... SSI encoder simulation version Order designation Summary explanation This option permits SSI encoder simulation for output of position information. The length and the protocol for SSI data transfer can be flexibly parameterized. Synchronization of the control cycle to the external SSI clock signal is possible as an option. Technical data Signal level Baud rate Coding Cable length SSI encoder simulation TTL differential (RS22), electrically isolated from the drive controller 250, 500, 750, 1000 kbaud Gray, binary Max. 10 m Wave terminating resistance Note: Only available built-in ex factory. 120 Ω (integrated) 6 6-5

108 Option 2 - TTL encoder with commutation signals TTL in junior -50 A DC -210 A PSU kw X8 Availability Version featuring TTL encoder with commutation signals Order designation Summary explanation This option permits evaluation of a TTL encoder with additional 120 phase-shifted differential commutation signals. 6 Technical data Signals Signal level Signal frequency Supply voltage ext. encoder Cable length Wave terminating resistance TTL encoder with commutation signals A/B tracks, zero pulse, U, V, W commutation signals TTL-differential (RS22) 500 khz max. 5 V ±5 % / 250 ma 10 m max. 120 Ω (integrated) Note: Only available built-in ex factory. 6-6

109 Space for your own notes 6 6-7

110 Space for your own notes 6 6-8

111 Function packages 0 Hz 1600 Hz Type Page junior -50 A DC -210 A PS U kw iplc function package for programming in IEC HF function package for rotating field frequencies up to 1600 Hz

112 iplc function package for programming in IEC DC PS U junior -50 A -210 A kw Availability iplc function package: iplc+hf function package: iplc software Order designation Summary explanation The iplc, programmable in IEC 61131, shares the microcontroller platform of the ServoOne with the drive control, so permitting optimized, fast access to all system and control parameters and interfaces. Extensive motion and interface libraries permit easy, flexible creation of applications and provide a wide range of solution options. Technical data Platform Flash program memory Data memory SDRAM Data memory remanent NVRAM Real-time clock General Microcontroller 32-bit FPU (integrated in standard drive µc) 512 kbyte 512 kbyte 512 Byte (retain), 512 Byte (persistant) No Technical data Programming system Programming languages Programming and debugging CoDeSys V3 STL, LD, FBD, ST, AS, CFC editor Command set IEC Debug, Single Step, Watch function Simulation, Online Trace Yes Yes Operating system Single tasking Breakpoints Yes 7 Technical data Processing time Number of controllable axes Open-loop control Dependent on CPU workload 1.5 Source Code Download Program management Programming interface No No Ethernet TCP/IP Real-time tasks Cyclic (max. 3 tasks), free-running (max. 3 tasks) Minimum sampling time 1 ms (5 ms recommended) Online program change Yes Watchdog timer Yes Field bus access to variables respectively 20 Int16 and Int32, 10 FLOAT32 parameter Note: Also available to order as upgrade to basic function package (order designation ) or to HF function package (order designation ). 7-2

113 HF (High Frequency) function package HF junior -50 A DC -210 A PSU kw Availability 0 Hz 1600 Hz HF function package: HF+iPlc function package: HF function package Order designation Summary explanation Function package for motor-side rotating field frequencies up to 1600 Hz Technical data Output frequency HF-Functions 0 to 1600 Hz Operation modes Encoder evaluation Control circuit Closed loop mode for ASM and PSM, VFC mode for ASM Additional encoder evaluation for digital Hall senders (90 and 120 ) with semi-automatic encoder offset calculation Sine filters and output reactors are integrated into the control loop and are compensated accordingly Field-weakening mode for ASM 1:10 and PSM 1:2 Power failure backup mode and up-synchronization Dual-motor operation VFC functions via master/slave synchronization (in option 2 requires TwinSync interface) IxR and slip compensation, anti-oscillation, current limit value controller, characteristic data switchover Notes: The HF function package will be available from November 2010, with deployment in field tests possible as from April If the output frequency is above 600 Hz, the product is subject to the Dual Use Regulation, and as such requires a licence for export outside of the EU! Only available built-in ex factory

114 Space for your own notes 7 7-

115 Accessories Contents Type Page MMC memory card MMCplus 8-2 PC User Software DriveManager 5 Full version 8-3 Data cables Ethernet, USB 8- Selection of motor cables KM3, KM, KM5 8-5 Selection of encoder cables KRY2, KGS2, KGH3 8-6 Line reactors LR32.1-UR, LR3.-UR... LR3.50-UR 8-7 Braking resistors BR-200.0x.xx0-UR... BR-026.xx.xx0-UR 8-10 Mains filters - ServoOne junior EMC8.2-1Ph,UR... EMC11.2-3Ph,UR 8-12 Mains filters - ServoOne single-axis system EMC7.1-UR... EMC500.1-UR

116 MMC memory card DC PS U junior -50 A -210 A kw Availability SC-MMC128 MMCplus card Order designation Short description Memory card for easy interchange of data or firmware. Technical data Capacity Data transfer Memory card type Weight Dimensions (WxHxD) Voltage SC-MMCx x x 128 MB 2 MB/s read 2 MB/s write MMCplus 1.5 g 2 mm x 1. mm x 32 mm 2.7 V V Temperature -25 C C 8 8-2

117 PC User Software DriveManager 5 DC PS U junior -50 A -210 A kw Availability DriveManager 5 DriveManager 5 Order designation Short description The DriveManager 5 PC user software, featuring extensive integrated online help and autotuning, cuts commissioning times substantially. The DriveManager 5 of course offers full network capability. This means multiple axis modules can be managed simultaneously in a project. Technical data DriveManager 5 Support for the following functions Commissioning Operator control and diagnosis with cockpit, 6-channel oscilloscope, and others Project management User interface 8 8-3

118 Data cables Ethernet DC PS U junior -50 A -210 A kw Availability CC-ECL Cable length in metres Connecting cable type CC-ECLxx (Ethernet) Order designation CC-ECLxx Short description Technical data Cable for connection from servocontroller Ethernet port to PC running DriveManager Crosslink Ethernet cable, CAT 5, with 2 x RJ5 connector USB DC PS U junior -50 A -210 A kw Availability CC-USB Cable length in metres Connecting cable type CC-USBxx (USB) Order designation CC-USBxx 8 Short description Technical data Cable for connection from servocontroller USB port to PC running DriveManager USB cable, A to B 8-

119 Selection of motor cables junior -50 A DC -210 A Availability KM3 junior -50 A DC -210 A Availability KM junior -50 A DC -210 A Availability KM5 KM -KS - Cable type Current capacity Cable length in metres Motor cable Order designation Technical data KM3 KM KM5 Rated current 16 A, 2 A or 63 A 16 A Cable length Cable crosssection Festoon-compatible up to 20 m 16 A G x 2 x 0.75 mm² G1.5 G x 2 x 0.75 mm² 2 A G x 2 x 1 mm² A G x 1.5 mm² + 2 x 1 mm² - - Yes Temperature range C C Material of outer sheath Resistance Approval PUR Resistant to oil, hydrolysis and microbic attack UL, CSA Note: For details and the full selection of available motor cables refer to the Servomotors Order Catalogue (ID no.: B.x)

120 Selection of encoder cables junior -50 A DC -210 A Availability K -KS Cable type Cable length in metres Encoder cable Order designation Technical data KRY2 KGS2 KGH3 Encoder system Resolver Single or multiturn with SSI/ EnDat interface Single or multiturn with HIPER- FE interface Cable length up to 20 m Festoon-compatible Yes Temperature range C C C Material of outer sheath Resistance Approval PUR Resistant to oil, hydrolysis and microbic attack UL, CSA Note: For details and the full selection of available encoder cables refer to the Servomotors order catalogue (ID no.: x.)

121 Line reactors DC PSU junior -50 A -210 A kw Availability LR3. -UR Series and voltage Rated current LR3.8-UR Order designation Ambient conditions LR32.1-UR LR3.xxx-UR Mains voltage 1 x 230 V, -20 % +15 %, 50/60 Hz 1) 3 x 60 V -25 % +10 %, 50/60 Hz 1) Overload factor 1.8 x I N for 0 s 2.0 x I N for 30 s Ambient temperature -25 C to +5 C, with power reduction up to 60 C (1.3 % per C) Mounting height 1000 m, with power reduction up to 2000 m (6 % per 1000 m) Relative air humidity %, condensation not permitted Storage temperature -25 C to +70 C Protection Short-circuit voltage U K % (corresponding to 9.2 V at 230 V) IP00 U K % (corresponding to 9.2 V at 00 V) Applies to line reactors with I N =.0 A to 32 A 2) U K 2 % (corresponding to.6 V at 00 V) Applies to line reactors with I N = 5 A to 50 A 3) Permissible contamination P2 as per EN Thermal configuration I eff I N I eff I N UL recognition Version LR3X.xxx-UR has UL Recognition for the USA and Canadian markets 1) At mains frequency 60 Hz the power loss increases by approx %. 2) Only for controllers up to 32 A. 3) Only for controllers from 5A. Note: For recommended combinations of controllers and line reactors refer to the relevant controller catalogue page

122 Single-phase line reactors Order designation Rated current [A] U K [%] Power loss tot. [W] Inductance [mh] Weight [kg] Connection [mm²] LR32.1-UR Dimensions [mm] LR32.1-UR Dimensional drawing B (width) 85 H (height) 100 T (depth) 65 H A 6 DØ C 50 D Ø.8 A B C T Three-phase line reactors Order designation Rated current [A] U K [%] Power loss tot. [W] Inductance [mh] Weight [kg] Connection LR3.-UR LR3.6-UR LR3.8-UR mm² LR3.1-UR LR3.17-UR LR3.2-UR LR3.32-UR LR3.-UR mm² LR3.58-UR ,0 LR3.70-UR LR3.88-UR LR3.108-UR mm² 8 LR3.10-UR LR3.168-UR LR3.210-UR mm² LR3.250-UR M12 LR3.325-UR LR3.50-UR x M10 8-8

123 Dimensions [mm] LR3.-UR LR3.6-UR LR3.8-UR LR3.1-UR LR3.17-UR LR3.2-UR LR3.32-UR LR3.-UR LR3.58-UR B (width) H (height) T (depth) A C D Ø 5 8 Dimensional drawing for LR3.-UR to LR3.58-UR H DØ A B C T Dimensions [mm] LR3. 70-UR LR3. 88-UR LR UR LR3. 10-UR LR UR LR UR LR UR LR UR LR3. 50-UR B (width) H (height) T (depth) A C D Ø 8 11 Dimensional drawing for LR3.70-UR to LR3.168-UR Dimensional drawing for LR3.210-UR to LR3.50-UR H H DØ DØ 8 A B C T A B C T 8-9

124 Braking resistors DC PSU junior -50 A -210 A kw Availability BR-.. 0-UR Value (in Ohms) Protection Power in (Watts) 01 = 100 W, 10 = 1 kw BR UR BR UR Order designation Technical data as per fig. A1 as per fig. A2 as per fig. A3 as per fig. A as per fig. A5 Surface temperature >250 C Touch protection Voltage High-voltage strength No Max. 970 V DC 000 V DC Temperature monitoring Yes, with bimetallic protector (breaking capacity 0.5 A / 230 V) Acceptance tests Connection 1 m long PTFE-insulated flex wire CE-compliant; UL recognition Terminal box with PG glands (M12 x 1.5 and M25 x 1.5) Note: For recommended combinations of controllers and braking resistors refer to the relevant controller catalogue page. Order designation Continuous power 1) [W] Resistance [Ω ±10 %] 390 V DC Peak power [W] 650 V DC 750 V DC Diagram Resistance Connection Bimetallic protector Protection BR UR 35 AWG 16 A1 BR UR IP5 AWG 1 AWG 18 A2 BR UR 300 AWG 1 A3 BR UR 35 AWG 16 A1 8 BR UR 150 IP5 AWG 1 AWG 18 A BR UR 300 AWG 1 A3 BR UR 1000 IP65 BR UR 35 Max. AWG 6 AWG 16 Max. AWG 12 BR UR 150 IP5 AWG 1 AWG 18 A2 A A1 BR UR AWG 1 A3 BR UR 1000 Max. Max. A IP65 BR UR 2000 AWG 6 AWG 12 A5 1) At cycle times of max. 150 s the required rated continuous power can be calculated according to the following formula: Rated continuous power (W) = max. pulse duration (s) x peak power (W) / cycle time (s) 8-10

125 Dimensions, braking resistors [mm] A A ca A Ø A ca R A ,5 8 60,5 6 6,2 3 6,2 200 ca ,2 R

126 Mains filters - ServoOne junior DC PSU junior -50 A -210 A kw Availability EMC. - Ph,UR Rated current Number of phases Version EMC19.2-1Ph,UR Order designation Ambient conditions EMCxx.x-1Ph,UR EMCxx.x-3Ph,UR Rated voltage 1 x 230 V +10 % at 50/60 Hz 3 x 80 V +10 % at 50/60 Hz Overload 2 for 10 s, repeatable after 6 min 1) Ambient temperature Max. 5 C IEC climate category 25/085/21 Protection IP00 Acceptance tests IEC 60939, UL 508 IEC 60939, UL 1238, UL 508 RFI suppression to EN residential- RFI suppression toen industrial- Connections Motor cable length up to 10 m permitted Motor cable length up to 30 m permitted Input: touch-protected terminals (IP20); output: litz wire 1) Precondition: Mains filter mounting vertically on metallically bright base plate Note: For recommended combinations of controllers and mains filters refer to the relevant controller catalogue page. Single-phase mains filters Usable for servocontrollers Order designation Rated current [A] Power loss [W] Leakage current 1) [ma] Touch current 2) [ma] N F Weight [kg] EMC8.2-1Ph,UR EMC1.2-1Ph,UR EMC19.2-1Ph,UR ) Effective value of leakage current to EN (2009) at 50 Hz and rated voltage. The leakage current may increase further due to the suppressed device. 2) Peak value measurement with measurement circuit to EN at 50 Hz and rated voltage. N: Peak value of occurring touch current in normal operation with PE conductor circuit open. At a touch current >3.5 ma the mains filter must be provided with a fixed connection as per EN F: Peak value of worst-case touch current in case of fault with PE conductor and N conductor circuits open. 8-12

127 Three-phase mains filters Usable for servocontrollers Order designation Rated current [A] Power loss [W] Leakage current 1) [ma] Touch current 2) [ma] N F Weight [kg] EMC5.2-3Ph,UR EMC11.2-3Ph,UR ) Effective value of leakage current to EN (2009) at 50 Hz and rated voltage with 2 % asymmetry. The leakage current may increase further due to the suppressed device. 2) Peak value measurement with measurement circuit to EN at 50 Hz and rated voltage with 2 % asymmetry. N: Peak value of occurring touch current in normal operation with PE conductor circuit open. At a touch current >3.5 ma the mains filter must be provided with a fixed connection as per EN F: Peak value of worst-case touch current in case of fault with PE conductor and N conductor circuits open. Dimensions, single-phase mains filters Order designation Dimensions [mm] A B C D E F M Ø PE Clamping area [mm²] Input Tightening torque [Nm] Output Wire crosssection EMC8.2-1Ph,UR AWG 16 EMC1.2-1Ph,UR M AWG 16 EMC19.2-1Ph,UR AWG 1 Dimensions, three-phase mains filters Order designation EMC5.2-3Ph,UR EMC11.2-3Ph,UR Dimensions [mm] A B C D E F M Ø PE Clamping area [mm²] Input Tightening torque [Nm] Output Wire crosssection M AWG 16 Dimensional drawings for EMC8.2-1Ph,UR to EMC11.2-3Ph,UR 1-phase L N PE 3-phase L1 L2 L3 PE 1- and 3-phase M M Wire length 250 mm Ferrules non-insulated A L N D A L1 L2 L3 D F 8 E B PE E B PE PE C 8-13

128 Mains filters - ServoOne single-axis system DC PSU junior -50 A -210 A kw Availability EMC.1,UR Rated current Version EMC180.1-UR Order designation Ambient conditions Rated voltage Ambient temperature EMC.xxx.1-UR 3 x 80 V +10 % at 50/60 Hz -25 C to +0 C, with power reduction up to 60 C (1.3 % per C) Mounting height 1000 m, with power reduction up to 000 m (6 % per 1000 m) Relative air humidity %, condensation not permitted Storage/transportation temperature -25 C to +70 C / -0 C to +85 C Protection IP00 Permissible contamination P2 as per EN Acceptance tests RFI suppression to EN residential- RFI suppression to EN industrial- CE-compliant UL recognition (EMC7.1-UR to EMC150.1-UR) Motor cable length up to 100 m permitted Motor cable length up to 150 m permitted Note: For recommended combinations of controllers and mains filters refer to the relevant controller catalogue page

129 Three-phase mains filters EMC7.1-UR to EMC150.1-UR Order designation Rated current [A] Overload 1) [A] Power loss [W] Leakage current 2) [ma] Touch current 3) [ma] N F Weight [kg] EMC7.1-UR EMC16.1-UR EMC25.1-UR EMC35.1-UR EMC63.1-UR EMC100.1-UR EMC150.1-UR ) For 10 s, repeatable after 6 min; precondition: Mains filter mounting vertically on metallically bright base plate 2) Effective value of leakage current to EN (2009) at 50 Hz and rated voltage with 2 % asymmetry. The leakage current may increase further due to the suppressed device. 3) Peak value measurement with measurement circuit to EN at 50 Hz and rated voltage with 2 % asymmetry. N: Peak value of occurring touch current in normal operation with PE conductor circuit open. At a touch current >3.5 ma the mains filter must be provided with a fixed connection as per EN F: Peak value of worst-case touch current in case of fault with PE conductor circuit open and two of three phase open. Three-phase mains filters EMC180.1-UR to EMC500.1-UR Order designation Rated current [A] Overload ) [A] Power loss [W] Leakage current 5) [ma] Touch current 6) [ma] N F Weight [kg] EMC180.1-UR EMC220.1-UR EMC250.1-UR EMC300.1-UR EMC00.1-UR EMC500.1-UR ,5 ) For 60 s, repeatable after 30 min; precondition: Mains filter mounting vertically on metallically bright base plate 5) Effective value of leakage current to EN (2009) at 50 Hz and rated voltage with 2 % asymmetry. The leakage current may increase further due to the suppressed device. 6) Peak value measurement with measurement circuit to EN at 50 Hz and rated voltage with 2 % asymmetry. N: Peak value of occurring touch current in normal operation with PE conductor circuit open. At a touch current >3.5 ma the mains filter must be provided with a fixed connection as per EN F: Peak value of worst-case touch current in case of fault with PE conductor circuit open and two of three phase open

130 Dimensions, three-phase mains filters EMC7.1-UR to EMC150.1-UR Order designation Dimensions [mm] A B C D E F G M Ø PE Clamping area (mm²) Input/output Tightening torque (Nm) EMC7.1-UR EMC16.1-UR M EMC25.1-UR M EMC35.1-UR M ,0-2,3 EMC63.1-UR M EMC100.1-UR M EMC150.1-UR M Dimensional drawing for EMC7.1-UR to EMC150.1-UR Mains input B E C PE U1 V1 W1 L1 L2 L3 M 6 x 15 A D F G L1' L2' L3' U2 V2 W2 Output M PE

131 Dimensions, three-phase mains filters EMC180.1-UR to EMC500.1-UR Order designation Dimensions [mm] A B C D E F G H I K L M Ø PE Input/output Busbar [mm] Hole [mm] EMC180.1-UR M10 3 x EMC220.1-UR M10 x EMC250.1-UR M10 5 x EMC300.1-UR M12 6 x EMC00.1-UR M12 8 x EMC500.1-UR M12 8 x Dimensional drawing for EMC180.1-UR to EMC500.1-UR H K I L C Mains input U1 L1 V1 L2 W1 L3 PE G A D M U2 L1' V2 L2' W2 L3' PE Output F E B

132 Space for your own notes

133 Overview of servomotors Contents Type Page LSH servomotor LSH-050-x to LSH-127-x 9-2 LST servomotor LST-037-x to LST-220-x