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1 ulletin SM - Smart Motor ontrollers atalog Number Explanation Open and Non-ombination F D L a b c d e f g a ulletin Number Solid-State ontroller b ontroller Type SM- c mpere s N F d Enclosure Type Open NEM / (IP) e Input Line Voltage Open Type V, -Phase, V, -Phase, Non-ombination Enclosed Only H V, -Phase, V, -Phase, V, -Phase, V, -Phase, D R f ontrol Voltage V V /D (Open Type only) g Options (see page - for a full listing) L Line Mounted Protective Module (Enclosed Type only) Load-side MOVs are not available when used with inside-the-delta connections. MOVs can be field installed for open type units. ombination H H a ulletin Number Solid-State ontroller with Fusible Disconnect Solid-State ontroller with ircuit reaker b ontroller Type SM- H F D L a b c d e f g F J X c mpere s d Enclosure Type NEM Type / (IP) NEM Type (IP) NEM Type R (IP) HD D D D at. e Input Line Voltage Open Type V, -Phase, V, -Phase, V, -Phase, V, -Phase, at. f g Options (see page - for a full listing) L Horsepower at. Line Mounted Protective Module (Enclosed Type only) Load-side MOVs are not available when used with inside-the-delta connections. at. at..... Publication --EN-P -

2 ulletin SM - Smart Motor ontrollers Product Overview/Modes of Operation/Features ulletin Smart Motor ontrollers SM - Smart Motor ontroller The SM- is a compact, simple to use, solid-state motor controller designed to operate -phase motors. It features a built-in overload relay and a built-in SR bypass contactor on all three phases, allowing a smaller footprint than other soft starters on the market. This product is designed for many applications, including compressors, chillers, pumps, conveyors, and crushers. Modes of operation for the controller are as follows: Soft Start Soft Stop urrent Limit Start Kick Start The controllers offer two voltage ranges: V and V. ll voltage ranges will operate at either or Hz. Range uilt-in Electronic Motor Overload Protection uilt-in SR/Run ypass Delta ompatibility Table of ontents at. Explanation - Product Selection... - Typical Wiring Diags. - Specifications... - pprox. Dimensions. - Enclosed Options... - ccessories... - This catalog is based on the minimum information needed to select an SM soft starter for applications with low starting torque requirements. For product selection involving loads with high starting torque requirements (large fan, rock crusher, chipper, etc.), use of the free tools available from the Rockwell utomation Website is recommended: Standards ompliance UL S. EN/IE - EN/IE -- Modes of Operation Soft Start Selectable Kickstart urrent Limit Start Soft Stop Note: For detailed information about the different modes of operation, see page - of Features Electronic Motor Overload Protection The SM- controller incorporates, as standard, electronic motor overload protection. This motor overload protection is accomplished electronically with the use of current transformers on each of the three phases. The controller s overload protection is programmable, providing the user with flexibility. The overload trip class selection consists of either OFF,,, or. The trip current is easily selected by adjusting the rotary potentiometer to the motor full-load current rating. Trip reset is selectable to either automatic or manual mode. Note: Trip rating is % of dial setting. Over-temperature The SM- monitors the SR temperature by means of internal thermistors. When the power poles maximum rated temperature is reached, the microcomputer switches off the SM, a TEMP fault is indicated via LED, and the / fault contact closes. Phase Reversal Protection When enabled via a DIP switch, -phase input power will be verified before starting. If input power phasing is detected to be incorrect, the start will be aborted and a fault indicated. Phase Loss/Open Load The unit will not attempt a start if there is a single-phase condition on the line. This protects from motor burnout during single-phase starting. ertifications culus Listed (Open Type) (File E, Guides NMFT, NMFT) S ertified (File LR ) E Marked (Open Type) per EM and Low Voltage Directive ertified Phase Imbalance The unit monitors for imbalance between phase currents. To prevent motor damage, the unit will trip if the difference between the minimum phase current and the maximum phase current exceeds % for s, and a fault will be indicated. Shorted SR Prior to every start and during starting, the unit will check all SRs for shorts and unit load connections to the motor. If there is a shorted SR in the SM- and/or open load, the start will be aborted and a shorted SR or open load fault will be indicated. This prevents damage from phase imbalance. Push to Test The unit with control wiring can be tested for fault conditions by using the Push to Test function. Hold down the Reset button for s to activate the fault ux (, ) and shut down the SM-. To clear, either push the Reset button or cycle control power to the device. LED (Number of Flashes). Overload. Overtemperature. Phase Reversal. Phase Loss/Open Load. Phase Imbalance. Shorted SR. Test - Publication --EN-P

3 ulletin SM - Smart Motor ontrollers Specifications Standard Features Selectable Start Times,,,,,, or s Selectable Initial Torque %, %, %, and % of locked rotor torque Selectable urrent Limit %, %, %, and % of full load current Selectable Kick Start % FL,.,., or. s Selectable Soft Stop Off, %, %, or % of the start time setting when wired Electrical s UL/S/NEM IE Rated Operation Voltage V V~ V~ V V~ V~ Rated Insulation Voltage V V~ Dielectric Withstand V V~ Repetitive Peak V : V V~: V V : V V~: V Operating Frequency -b:.-: -b:.-: Power ircuit -b:.-: Utilization ategory -b:.-: -b:.-: -b:.-: -b:.-: Number of Poles Equipment designed for -phase only Rated Impulse Voltage kv DV/DT Protection V/μs Overvoltage ategory III Type SPD Performance High apacity Time Delay Non-Time Delay Thermal Magnetic ircuit reaker lass /J/L SPD List Max. Standard Max. Standard Max. Standard Max. ircuit Max. Standard vailable Fault Fuse [] vailable Fault reaker [] vailable Fault Max. Fuse [] Short ircuit Protection Line Device Operational urrent [] Delta Device Operational urrent [] k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k. k k k k k k. k k k. k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k Non-time delay fuses (K). onsult local codes for proper sizing of short-circuit protection. Type performance/protection indicates that, under a short-circuit condition, the fused or circuit breaker-protected starter shall cause no danger to persons or installation but may not be suitable for further service without repair or replacement. - Publication --EN-P

4 ulletin SM - Smart Motor ontrollers Specifications Electrical s UL/S/NEM IE Rated Operational Voltage (+%, %) V, V /D V~, V /D Rated Insulation Voltage V V~ Rated Impulse Voltage. kv kv Dielectric Withstand V V~ Overvoltage ategory II III Operating Frequency Input onstate voltage minimum, during start (IN, IN) V,.V D /.V Input onstate current (IN, IN). /. V,. V /D Input offstate voltage maximum (IN, IN) V, V D / V ontrol ircuit Input offstate input offstate voltage (IN, IN) < m, < m V / V, V D / V V / V, V /D ontrol Power with Fan, during start Fan Power ontrol Power V V / V, V V /D V ontrol Power without Fan, during start V / V, V D / V ontroller [] Steady State Heat Dissipation [W] Overload urrent Range []..... Steady State Heat Dissipation and Overload urrent Range.. uxiliary ontacts UL/S/NEM IE Rated Operational Voltage V /V D V~/V D Rated Insulation Voltage V V~ Rated Impulse Voltage. kv kv Dielectric Withstand V V~ Overvoltage ategory II III Operating Frequency Utilization ategory D/D -/D Type of ontrol ircuit Electromagnetic relay Number of ontacts Type of ontacts Normally Open (N.O.) T-, - Type of urrent /D (OVLD/Fault) Rated Operational urrent V~ V~ onventional Thermal urrent I th Make/reak V / Type of ontrol ircuit Electromagnetic relay Number of ontacts T-, - ux (Normal/Up-to-Speed) Type of ontacts Normally Open (N.O.) Type of urrent /D Rated Operational urrent V~ V~ onventional Thermal urrent I th Make/reak V / Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. Publication --EN-P -

5 ulletin SM - Smart Motor ontrollers Specifications Electrical s Side-Mount uxiliary ontacts UL/S/NEM IE Rated Operational Voltage V /V D V /V D Rated Insulation Voltage V V Rated Impulse Voltage. kv kv Dielectric Withstand V V Overvoltage ategory II III Operating Frequency Utilization ategory /R -/D- Type of ontrol ircuit Electromagnetic relay T-, - Number of ontacts (Normal/Up-to-Speed) Type of ontacts Normally Open (N.O.) T-, - Type of urrent /D (Normal/Up-to-Speed) Rated Operational urrent V D onventional Thermal urrent I th. Make/reak V /V, V D (resistive) Type of ontrol ircuit /R -/D- Type of ontrol ircuit Electromagnetic relay Number of ontacts T-, - Type of ontacts Normally losed (N..) (Normal/Up-to-Speed) Type of urrent /D Rated Operational urrent V D onventional Thermal urrent I th Make/reak V /V, V (D resistive) Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. Environmental Operating Temperature Range - + ( F) (open) - + ( F) (enclosed) Storage and Transportation Temperature Range - + (- + F) ltitude m ( ft) Humidity % (non-condensing) Pollution Degree Type of Protection IPX Resistance to Vibration Resistance to Shock Line Power Terminals Load Power Terminals ontrol Terminals EM Emission Levels EM Immunity Levels Mechanical s Operational. G Peak,. mm (. in.) displacement Non-Operational. G Peak,. mm (. in.) displacement Operational G Non-Operational G. mm ( WG).. N m ( in lbs). mm ( / WG) able Size.. N m ( in lbs) Tightening Torque N m ( in lbs) Two M x. diameter holes per power pole Two M x. diameter holes per power pole. mm ( WG).. N m (. in lbs). mm ( WG) able Size.. N m ( in lbs) Tightening Torque N m ( in lbs) Two M x. diameter holes per power pole Two M x. diameter holes per power pole able Size.. mm ( WG) ll Tightening Torque.. N m (.. in lbs) Other UL/S/NEM IE onducted Radio Frequency Emissions lass Radiated Emissions lass Electrostatic Discharge kv ontact and kv ir Discharge kv ir Discharge Radio Frequency Electromagnetic Field Per EN/IE -- Fast Transient Per EN/IE -- Surge Transient Per EN/IE -- - Publication --EN-P

6 ulletin SM - Smart Motor ontrollers Specifications SM- Overload Trip urves Trip lass old Trip Trip lass old Trip Trip lass old Trip Hot Trip Hot Trip Hot Trip t (sec) t (sec) t (sec) urrent Starts per Hour urves urrent urrent SM- Starts per hour ( ) ( ), % Duty ycle, s, % with Fan SM- Starts per hour ( ( ) ), % Duty ycle, s, % with Fan SM- Starts per hour ( ),% Duty ycle, sec, % (with standard fan) Starts/Hour Starts/Hour Starts - urrent [] urrent [] urrent (amps) - - Start/Hour SM- Starts per hour ( ), % Duty ycle, sec, % (w ith standard fan) Starts / hour SM- Starts per hour ( ), % Duty ycle, sec, % (with standard fan) -, -, - urrent (mps ) urrent (amps) - -F Publication --EN-P -

7 ulletin SM - Smart Motor ontrollers pproximate Dimensions Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. ll dimensions are subject to change. Open Type ontroller [] D E F G Mounting Hole Size Weight kg (lbs). (-/). (-/) (-/) (-/) (-/). (.) (/). (.). (.) (.) (.) (.) (.) (.) (.) (/). (.). (.). (.). (.). (.). (.) (.). (.) () (.) (.). (.) (.). (.). (.). () (.) (.) (.) (.). (.). (.). () Minimum Enclosure Size ontroller [] Height Width Depth Fan Requirements () () () none () () () none () () () none () () () none () () () none - Publication --EN-P

8 ulletin SM - Smart Motor ontrollers pproximate Dimensions Enclosed Type Line-onnected ontrollers Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. ll dimensions are subject to change. D D E E F F Figure Wall-Mount Figure Wall-Mount LIFTING NGLE Figure Floor-Mount ontroller [] ulletin With Option Figure Floor-Mount Dimension Dimensions in inches (mm) Figure (Width) (Height) (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.) SM- Non-ombination ontroller () () (). (). (). () P () () (). (). (). () () () (). (). (). () () () (). (). (). () ny () () (). (). (). () () () (). (). (). (), P,N,NI,P () () (). (). (). () ny () () (). (). (). () () () (). (). (). () NI, P () () (). (). (). () P,NI, P () () (). (). (). () () () (). (). (). (), P,N,NI,P () () (). (). (). () Publication --EN-P -

9 ulletin SM - Smart Motor ontrollers pproximate Dimensions ontroller [] ulletin With Option Dimension Figure Dimensions in inches (mm) (Width) (Height) (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.) SM- ombination ontroller H,H ny () () (). (). (). () H ny () () (). (). (). () H ny () () (). (). (). () H, H ny () () (). (). (). () H ny () () (). (). (). () H ny () () (). (). (). () ny () () (). (). (). () H ny () () (). (). (). () H,H ny () () (). (). (). (), ny () () (). (). (). () H,H ny () () (). (). (). (), ny () () (). (). (). () H,H () () (). (). (). (),, H,H ny () () (). (). (). () H,H () () (). (). (). (),, H,H ny () () (). (). (). () H () () (). (). (). () P,N () () (). (). (). () () () (). (). (). (),H () () (). (). (). () H P () () (). (). (). (),H,,H N,NI () () () H () () (). (). (). () P,N () () (). (). (). () () () (). (). (). (),H () () (). (). (). () H P () () (). (). (). (),H,,H N,NI () () () H () () (). (). (). () P () () () H, ny () () () H (). () (), H P,N (). @ @ V - Publication --EN-P