ReactiVar AT6000/AT7000 transient-free reactive compensation system
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- Warren Richards
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1 ReactiVar AT6000/AT7000 transient-free reactive compensation system nergy and cost savings benefits Power factor correction capacitors supply the reactive power (kvar) required by inductive loads. By correcting poor power factor ratings, capacitors reduce kva demand thus off-loading transformers, switchgear, and other equipment. The reduced kva demand results in lower utility power bills, cooler equipment operation, and longer equipment life. A growing number of utilities are charging for peak electrical demand in kva on each month s electric bill. As a result, customers are paying demand charges on both kw and kvar peak operating loads. Most utilities will offer an incentive to customers to keep efficiency high (measured by power factor) by reducing the kw and kvar usage, thus minimizing the demand charges. Transient-free reactive compensation (TFR) advantages Transient-free reactive compensation (TFR) systems are suitable for nearly all electrical networks and are ideal to correct poor power factor in electrical networks with a high concentration. of electronic loads. Traditional electromechanical contactor switching of capacitors generates voltage transients that can impair the operation of sensitive process equipment. apacitors are kept precharged at all times and connection to the network is performed when the capacitor precharge voltage matches the network voltage to achieve a transient-free switch. Transientfree switching also reduces wear on capacitors due to switching and will result in longer life for the overall capacitor system. This fact ensures longer life of the capacitor system and makes TFR systems ideal for almost all electrical networks. Depending on the level of harmonic producing (non-linear) devices on the network, two TFR systems are available: the AT6000 anti-resonant (detuned) system and the AT7000 filtered system. Note: Non-linear loads include variable speed drives, UPS systems, soft starters, and other power electronic devices. Make the most of your energy SM
2 Product features Transient-free switching of capacitor steps within 10 seconds lectronic switching elements yield an unlimited number of switching operations Sophisticated power factor controller options LD display on controller displays actual power factor, alarms, number of steps energized, and much more Heavy duty capacitor element provides superior performance QD switchboard-style section constructed of 12-gauge steel frame covered with removable 16-gauge steel panels Standard section dimension of 30 in. wide x 36 in. deep x 91.5 in. high apacity available up to 1350 kvar at 480 V AT6000/AT7000: Selection guide There are special considerations when applying capacitors to a network containing highly cyclical or harmonic-producing loads. The following information is needed to ensure proper equipment selection: Twelve months of utility billing information Location of utility metering A single-line diagram of the network showing nature of loads (xamples: 150 HP FVNR starters, 200 HP VFD, etc.) Transformer(s) kva rating, percent impedance (%Z), primary and secondary voltages Harmonic spectrum of current and voltage or TDD* and THD(V)** reading at point of compensation Size and location of any existing capacitors * TDD: Total demand distortion (current) ** THD(V): Total harmonic distortion (voltage) For more information Schneider lectric USA 1415 South Roselle Road Palatine, IL Tel: Fax: Product specifications apacitor dielectric Internal connection Metalized polypropylene film; no liquid dielectrics 3-phase, Delta Tolerance on capacitance 0% / +15% Discharge mechanism Discharge time xpected life (5% reduction in rated kvar near the end of life is typical) Rated voltage (U n) Rated frequency Insulation level Interrupting rating Maximum ontinuous overvoltage ontinuous overcurrent Maximum allowed Harmonic current (I h) Maximum allowed harmonic voltage (v h) Polycarbonate resistor; 1 per phase One minute to less than 50 V 130,000 hours at nominal voltage and rated current, 0% THD(V) 208 V, 240 V, 380 V, 400 V, 415 V, 480 V, 600 V 60 Hz, 50 Hz (option) 3 kv rms/15 kv crest 50 ka AI symmetrical at 600 V 65 ka AI symmetrical at 480 V 1.1 x U n 1.35 x I n 1.05 x I n 1.05 x V n Ambient temperature range -10 to +40 (14 F to +104 F) > Highest mean: 24 hours +40 (+104 F) > Highest mean: 1 year +35 (+95 F) Other conditions Altitude onsult Schneider lectric 1800 m (6000 ft) without de-rating Standards SA 22.2 No. 190, UL 810 Paint finish nclosure ASA 49 N1, ASA 61 N3R NMA Type 1, 3R This document has been printed on recycled paper Schneider lectric. All Rights Reserved. Schneider lectric, ReactiVar, and Make the most of your energy are trademarks owned by Schneider lectric Industries SAS or its affiliated companies. All other trademarks are property of their respective owners Document Number 5870HO1101 October 2011
3 Low Voltage apacitors 60Hz Varplusan Technical Particulars Aluminum can capacitors specialy designed and engineered to deliver a long working life with low losses in standard, heavy-duty and severe operating conditions. Suitable for Fixed and Automatic PF, real time compensation, Main features asy instalation & maintenance Optimized design for low weight, compactness and reliability to ensure easy instalation. Unique termination system that alows maintained tightening. 1 point for mounting and earthing. Vertical and horizontal position in case of Heavy Duty. P90131 Safety Self-healing. Pressure-sensitive disconnector on al three phases. Finger-proof LAMPTIT terminals to reduce risk of accidental om pacity Features High life expectancy up to 160,000 hours Very high overload capabilities and good thermal and mechanical properties. asy maintenance. Varplusan P90132 SDuty HDuty nergy onstruction xtruded aluminium can Voltage range 230 V -525 V 230 V -830 V 400 V V Power range 1-30 kvar 5-50 kvar 5-15 kvar Peak inrush Up to 200 x IN Up to 250 x IN Up to 350 x IN current Over voltage 1.1 x UNAs per I /2 P90131 P90130 Over current 1.5 x IN 1.8 x IN 2.5 x IN Mean life expectancy Safety Up to 100,000 h Up to 130,000 h Up to 160,000 h Self-healing + pressure-sensitive disconnector Dielectric Im pregnation Non-PB, Non-PB, Non-PB, oil Biodegradable Biodegradable Am bient -25 to max to 70 tem perature Protection IP20 Mounting 1- point mounting 1 - point mounting 1 - point mounting upright upright, horizontal upraight Term inals < 2
4
5
6 Intelligent Power Factor controllers VarPlus Logic series VL6, VL12 DB Présentation.eps VarPlus Logic has all what you need for the simple and efficient operation of your automatic power factor correction equipment to maintain your power factor. It is a simple and intelligent relay which measure, monitor and controls the reactive energy. asy commissioning, step size detection and monitoring makes it different from others in the market. VarPlus Logic VL6, VL12 apacitor bank step monitoring Monitoring of all the connected capacitor steps. Real time power in kvar for the connected steps. Remaining step capacity per step as a % of the original power since installation. Remaining step power in kvar since installation. Number of switching operations of every connected step. System Measurement and monitoring THD(u) and THD(u) Spectrum 3rd to 19th Measurement, Display and Alarm. Measurement of DQ kvar required to achieve target cos phi. Present cabinet temperature and maximum recorded temperature. System parameters Voltage, urrent, Active, reactive and apparent power. Large LD display to monitor real step status and other parameters. asy ommissioning Automatic Initialization and automatic step detection to do a auto commissioning. Automatic wiring correction - voltage and current input wiring correction. 1A or 5A T secondary compatible. Flexibility to the panel builder and retrofitting No step sequence restriction like in the traditional relays. Any step sequences with auto detect. No programming needed. asy to retrofit the faulty capacitor with different power. Quick and simple mounting and wiring. onnect to the digitized Schneider solutions through RS485 communication in Modbus protocol. Seamless connection to the Schneider software and gateways. Do more with VarPlus Logic Programmable alarms with last 5 alarms log. Suitable for medium voltage applications. Suitable for 4 quadrant operations. Dual cos phi control through digital inputs or export power detection. Dedicated alarm and fan control relays. Advance expert programming Menu to configure the controller the way you need. New control algorithm designed to reduce the number of switching operations and quickly attain the targeted power fact Alarms Faulty Step onfigurable alarm for step derating THDu Limit alarm. Temperature alarm Self correction by switching off the steps at the event of THDu alarm, temperature alarm and overload limit alarm. Under compensation alarm Under/Over Voltage Alarm Low/High urrent Alarm Overload limit alarm Hunting alarm Maximum operational limits - Time and number of switching Range Type Number of step output contacts Part number VL6 06 VPL06N VL12 12 VPL12N 60
7 Phase-to-Neutral with VTs (3PH4W) L1 L2 L3 N P L1 L2 L3 P D Auxiliary (ontrol) Transformer 250 VA TTL 0V I1 I2 AL1 AL2 TTL 0V D0- D1+ D0- D1+ I1 I2 AL1 AL2 P U1 90V - 550V U2 S1 15mA - 6A S2 F1 F P 90V - 550V 15mA - 6A U1 U2 S1 S2 F1 F A S1 B 480 VA K1 K2 K12 Phase-to-Phase with VTs (3PH3W) D Auxiliary (ontrol) Transformer 250 VA A S1 B 480 VA K1 K2 K12 S2 S2 K1 K2 K1 K2 A Upstream protection Voltage input: 2A certified circuit breakers or fuses B Shorting block for T VT primary fuses and disconnect switch D Output relays: 10 A (max.) certified circuit breakers or fuses (Applicable for applications with voltage transformers only). apacitor primary fuses or B s General characteristics Voltage and current Input Direct supply voltage V, 1ph, 50/60 Hz VA Burden: 6 VA 300 V LN / 519 V LL AT III or 550 V AT II Type of input connection Phase to phase or phase to neutral Protection against voltage dips Automatic disconnection of steps for dips > 15 ms (protection of capacitor) T secondary 1A or 5A compatible T primary range Up to 9600 A urrent 15 ma 6 A, 1PH, VA Burden : < 1 VA onnection terminals Screw type, pluggable. Section: mm2 (0.2 1 mm 2 for Modbus and digital inputs) Power factor settings & algorithm selection Regulation setting - Programmable From os Phi 0.7c to 0.7i Reconnection time - Programmable From 1 to 6500 s Response time - Programmable From 1 to 6500 s Possibility of dual cos Phi target Yes, through digital input or if export power detected Program algorithm AUTOMATI (best fit) - Default LIFO PROGRSSIV Import export application compatibility 4- Quadrant operation for generator application Program intelligence Automatic Initialization and Automatic Yes bank detection Detection and display of power, number Yes of switching & derating of all connected steps apacitor bank step sequence Any sequence. No restriction/limitation on sequence Alarm and control ontrol outputs (step output) VL6: 6 relays VL12: 12 relays ( NO contact) 250 V LN or LL (AT III) D Rating : 48 V D / 1 A A Rating : 250 V A / 5 A ommon root: 10 A max. Dedicated fan control relay Yes. Normal open contact (NO) 48 V D / 1 A, 250 V A / 5 A Alarm contact The relay contact is open when the controller is energized with no alarm and will close in the event of an alarm.the relay is a N (Normally lose) when the controller is not energized. Rating : 48 V D / 1 A, 250 V A / 5 A Digital input for os phi2 target Dry contact (internal supply 5 V, 10 ma) Modbus RS-485 serial port (RTU) Line polarization / termination, not included ommunication protocol Modbus Interface TTL Service port. Only for internal use Internal temperature probe Yes. Temperature offset is programmable. 61
8 General characteristics Display and measurement Display LD graphic 56 x 25 Alarms log 5 last alarms Voltage Harmonic Distortion measurement THDu ; Individual odd harmonics distortion from H3 to H19 Measurement displayed and accuracy Voltage, urrent & Frequency: ±1 % nergy measurements, os Phi, THD(u): ±2 % Individual Voltage harmonics ( H3 to H19): ±3 % Temperature measurement : ±3 Testing standards and conformities Standards I I I I UL onformity and listing onformity and listing, NRTL, c NRTL, A Mechanical specifications ase Front: Instrument case plastic RAL 7016 Rear: Metal Degree of Protection Front: IP41, (IP54 by using a gasket) Rear: IP20 Weight 0.6 kg Size 144 x 144 x 58 mm (H x W x D) Panel utout 138 x 138 (+0.5) mm, thickness 1 3 mm Panel Mounting Flush mounting Storage condition Temperature for operation Storage Humidity 0 % - 95 %, without condensation for operation and storage Maximum pollution degree 2 Maximum altitude 2000m Dimensions VarPlus Logic mm in. VL S OK Mounting mm in. 2 3 LIK LIK 62
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