TEST REPORT IEC Safety requirements for electrical equipment for measurement, control, and laboratory use Part 1: General requirements

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1 Page 2 of 85 Report No. 222/ /2 of 2 TEST REPORT IEC Safety requirements for electrical equipment for measurement, control, and laboratory use Part 1: General requirements Report Reference No...: 222/ /2 of 2 Tested by (name+signature)...: M T Dyer Witnessed by (name+signature)...: Supervised by (name+signature)...: Approved by (name+signature)...: N/A D Tobin H Ward Date of issue...: 19 March 2008 CB Testing Laboratory...: Address...: BSI Product Services Maylands Avenue, Hemel Hempstead, Hertfordshire HP2 4SQ Testing location/ procedure...: CBTL RMT SMT WMT TMP Testing location/ address...: Applicant s name...: Address...: Test specification: Standard...: Test procedure...: Non-standard test method..: Test Report Form No...: TRF Originator...: Same as above Coutant Lambda Limited Kingsley Avenue, Ilfracombe, Devon EX34 8ES IEC : 2001 (Second Edition) CB / CCA N/A IEC61010_D VDE Master TRF...: Dated Copyright 2005 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context. Test item description...: Trade Mark...: Mains PSU Manufacturer...: Model/Type reference...: Ratings...: Coutant Lambda NV300 Series Vac Hz 5A max or Vdc 3.8A max

2 Page 3 of 85 Report No. 222/ /2 of 2 Copy of marking plate Summary of testing: 1. The manufacturer made a number of changes to the NV300 PSU Series, which include changes to critical components including an alternate fan, plus add additional output channels. These changes have been assessed to the requirements of IEC/EN , with results in BSI Report 249/ (SMT0148). Where possible, results have been extracted from the afore mentioned Report and used to compile this Report. Model NV-300, product code NVA30013B was submitted as a representative example of the changes made assessed in this submission. Where appropriate, results have been carried forward from the original BSI Report No 222/ /1 of 2 and included within this Report. 2. Within the General product information of this Report is a full description of the changes considered within the scope of this Report. A full listing of critical components is given within this Report, together with a complete list of Products Covered. 3. The submitted power supply was configured with inductor L3 positioned on the underside of the PCB, between the PCB and chassis. As submitted, the inductor was physically positioned across the barrier, Primary to Secondary (electrically a primary component). For the purposes of this submission, creepage and clearances distances reduced by the presence of this inductor were ignored. The client submitted drawings showing the inductor mounted on the component side of the board, together with other minor layout changes to allow position of the inductor. These changes were assessed as having no impact on creepage and clearance distance requirements.

3 Page 4 of 85 Report No. 222/ /2 of 2 Test item particulars Mains PSU for building-in Type of item tested... : Measurement / Control / Laboratory Description of equipment function... : Power supply unit Measurement (installation) category... : N/A Pollution degree... : 2 Protection class... : I Environmental rating... : extended (specify): 0 50 C, up 3,000m Equipment mobility... : built in Connection to mains supply... : Dependent on final installation Operating conditions... : continuous Overall size of the equipment (W x D x H)... : 220mm x 100mm x 40mm Mass of the equipment (kg)... : 0.9 Marked degree of protection to IEC : IPX0 Accessories and detachable parts included in the evaluation... : None Options... : See products covered section, within this Report Possible test case verdicts: - test case does not apply to the test object...: N/A - test object does meet the requirement...: P(Pass) - test object does not meet the requirement...: F(Fail) Testing...: Date of receipt of test item...: 17 January 2008 Date (s) of performance of tests...: 24 January 2008 to 11 February 2008 General remarks: This Report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02. The test results presented in this Report relate only to the object tested. This Report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see Form A.#)" refers to a table included or appended to the Report "(see Enclosure #)" refers to additional information appended to the Report. Throughout this Report a point is used as the decimal separator. List of test equipment must be included in this Report or kept on file and available for review.

4 Page 5 of 85 Report No. 222/ /2 of 2 General product information: The following has been extracted from BSI Report 249/ detailing the changes to the PSU. 1. Based on reference to and comparison with the NV300 range of power supply (BSI Report number 249/ Issue 2 (SMT0141)), only the clauses listed on page 3 were considered necessary to be addressed. 2. Clauses addressed are limited to those detailed under each item and were found to comply with the requirements of the standards listed above. No testing was found necessary unless detailed under the item concerned. 3. This product is Class 1 and must therefore have mounting points XP1 to XP5 (and XP1 to XP7 for global option models) connected to protective earth in the end use equipment and be professionally installed in accordance with the prevailing electrical wiring regulations and the safety standards covered herein. This Report includes the following new changes/additions: Add Sunon fan: thermals have been carried out and the locked rotor test. Addition, removal or data updated for various plastics in the resistance to fire table. Addition, removal or data updated to some critical components including PWBs and transformers: the transformers will be of the same type as the approved model with different numbers of turns for the different channel voltages. Add additional channels: as shown in the table below: Output Channel Voltage designation Vout (V) Adjustment Range (V) Output Current (A) Max Power (W) CH1 T A 300 G A 300 CH2 (CH1 5V) A A 50 CH2 (CH1 12V) A 50 CH2 (CH1 24V) 5H A A 40 5H A 62.5 T A 150 F A 150 CH3 G A 60 CH4 T +/-12 Fixed 1A 12 F +/-15 Fixed 1A Addition of Alternate Fan: Sunon PMD1204PKB3-A The Sunon fan is rated 13.3cfm and 12V, 160mA input. The currently used fan manufactured by ACT-RX is rated 12.7cfm, 12V, 240mA. Comparative heating tests have been conducted with the ACT-RX and Sunon fans. The locked rotor and thermal testing results have been included in this Report. The results show that the PSU runs cooler when the Sunon fan is fitted compared to ACT-RX fan. Except for the comparative tests, all the testing conducted for this Addendum was done with the Sunon fan fitted.

5 General product information (continued): Page 6 of 85 Report No. 222/ /2 of 2 2. Addition of New Channels Addition of new channel configurations as shown in the table below. These output changes are achieved by changes to TX2 and TX4 windings. These transformers are of the same construction as the existing transformers and only differ in the way some of the turns have been arranged. Channel 1 24V winding is TIW wire and not foil as in the 5V channel 1. Channel 1 12V winding is Litz TIW wire. Channel 2 to channel 4 outputs are similar to existing outputs with different surface mount components fitted to achieve the various outputs. All new channels have thermal protection provided by PTCs mounted on the PWB. These PTC s are relied on for safety. Channel 4 1A outputs are linear regulators. Output Channel Voltage designation Vout (V) Adjustment Range (V) Output Current (A) Max Power (W) CH1 T A 300 G A 300 CH2 (CH1 5V) A A 50 CH2 (CH1 12V) A 50 5H A 80 CH2 (CH1 24V) A 40 5H A 62.5 T A 150 F A 150 CH3 G A 60 CH4 T +/-12 Fixed 1A 12 F +/-15 Fixed 1A 15 Assessment included the component parts and construction. necessary, other than above. No additional testing was considered 3. Addition of Various Critical Components Additional items have been added to the Critical Components and Resistance to Fire tables. Assessment included the components, PWBs and their spacings to adjacent assemblies. Basic, Supplementary and Reinforced spacings have been assessed for compliance with the required spacings.

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