Contact person Date Reference Page Rebecca Hultman P09140A 1 (5) Electronics

Transcription

1 issued by an Accredited Testin Laboratory Contact person Rebecca Hultman A 1 (5) Electronics Rebecca.Hultman@sp.se 02 ISO/IEC HMS Industrial Networks AB Rickard Andersson Box HALMSTAD Mechanical test on Netbiter EC350 (1 appendix) Summary This report comprises Mechanical tests performed on two modules of Netbiter EC350, prototype 11 and 22. The test objects have been tested at SP accordin to IEC standards and with severities stated by the Client. The functional test equipment was provided by the Client. The Client is responsible for that the functional test method is relevant and controllin necessary functions of the test objects. The functional test and the visual inspection, durin and after each test axis, were performed by the Client s representatives and without any remarks accordin to the them. The mechanical tests were performed without any remarks. Postal address Office location Phone / Fax / Laboratories are accredited by the Swedish Board for Accreditation and SP Box 857 SE BORÅS Sweden Västeråsen Brinellatan 4 SE BORÅS info@sp.se Conformity Assessment (SWEDAC) under the terms of Swedish leislation. This report may not be reproduced other than in full, except with the prior written approval of the issuin laboratory.

2 A 2 (5) 1 Client HMS Industrial Networks AB, Stationsatan 37, SE Halmstad, Sweden. 2 Test object Two modules of Netbiter EC350, prototype 11 and Commission 3.1 Functional test The functional test equipment shall be provide by the Client. The Client is responsible for that the functional test method is relevant and controllin necessary functions of the test objects. Functional test shall be performed durin the test and after each test axis. Visual inspection shall be performed after each test axis. The functional test will be performed by the Client s representatives. 3.2 Sinusoidal vibration test Sinusoidal vibration test in accordance with IEC , test Fc as reference and with severities stated by the Client. Severities Frequency rane Number of axes Sweep rate Number of sweep Mode Hz 3 mutually perpendicular axes 1 octave per minute sweep cycles per axis in operation Table Frequency and displacement/acceleration Frequency [Hz] Displacement/Acceleration 58 0,35 mm Shock test A Shock tests in accordance with IEC , test Ea as reference and with the severities stated by the Client. Severities Wave shape Number of shocks Mode Table Axes, acceleration and duration half sine 3 positive and 3 neative shocks in each of 3 mutually perpendicular axes in operation Axes Acceleration [m/s²] Duration [ms] ±X, ±Y, ±Z 30 11

3 A 3 (5) 3.4 Shock test B Shock tests in accordance with IEC , test Ea as reference and with the severities stated by the client. Severities Wave shape Number of shocks Mode Table Axes, acceleration and duration half sine 3 positive and 3 neative shocks in each of 3 mutually perpendicular axes in operation Axes Acceleration [] Duration [ms] ±X, ±Y, ±Z Performance and results 4.1 Performance Netbiter EC350 prototype 11was mounted directly to an aluminium fixture with four m4 screws. Netbiter EC350 prototype 22 was mounted on a DIN-rail which was mounted to the same aluminium fixture as mentioned before. The DIN-rail was mounted to the fixture with three m5 screws. Mountin pictures, control accelerometer positions and control sinal with upper and lower abort limits are shown in appendix Functional test Functional test was performed durin the test and after each test axis by the client s representatives. Visual control was performed after each test axis. The Device under Test was durin the vibration & shock sendin data on all ports. The Ethernet ports were verified by sendin data individually to two auxiliary equipment (AE). The two AE then returned the data and this was in turn verified by the Netbiter EC350. If any errors occurred, these would be displayed on a computer runnin PuTTY connected to the module's RS232 port. The RS485 port was verified by sendin 2 bytes via Modbus RTU (switchin from AA, BB, 55 and 66) to a computer runnin Modsim32. The data was then returned to the Netbiter EC350 which verified the data and any errors would be displayed in the same manner as the Ethernet test described above. The modem was tested by continuously pinin an external server (in this case, If any errors occurred, these would be displayed as in the tests above. The Analo inputs were tested by havin a PT0 sensor attached to the module which continuously measured the temperature in the room. If any errors occurred, these would be displayed as faulty values. All values were read at the end of each test. The diital inputs/outputs and relay were tested by havin the relay switchin and the inputs and outputs controllin that the correct data came throuh. If any errors occurred, these would be displayed as mentioned in the Ethernet test above.

4 A 4 (5) Sinusoidal vibration test Sinusoidal vibration test was performed by Ms Rebecca Hultman on Mars 6, The sinusoidal vibration test was performed accordin to IEC , test Fc as reference and with severities stated in Commission, chapter 3.2. Weihted averae control was used with two accelerometers. Acceleration measurements were performed with two accelerometers on locations selected by the client representative Mr Jon Larsson and Mr Richard Andersson Shock test A Shock test A was performed by Ms Rebecca Hultman on March 6, The shock test A test was performed accordin to IEC , test Ea as reference and with severities stated in Commission, chapter Shock test B Shock test B was performed by Ms Rebecca Hultman on March 6, The shock test B was performed accordin to IEC , test Ea as reference and with severities stated in Commission, chapter 3.4. Due to limitations of the vibrator system, the acceleration was reduced to 48 and the duration was reduced to ms. 4.2 Result Table Test sequence Date Test Result/Comment Sinusoidal vibration test Z-axis Sinusoidal vibration test Y-axis Sinusoidal vibration test X-axis Shock test A Y-axis Shock test B Y-axis* Shock test A X-axis Shock test B X-axis* Shock test A Z-axis Shock test B Z-axis* *Due to limitations of the vibrator system, the acceleration was reduced to 48 and the duration was reduced to ms.

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6 A 1 (13) Imae 1. Test setup for Sinusoidal vibration test, Z-axis Imae 2. One of the control accelerometer positions for Sinusoidal vibration test, Z-axis

7 A 2 (13) Imae 3 and imae 4. Measurin accelerometer positions for Sinusoidal vibration test, Z-axis Sine Sine Z Control channel [] 0 Chan.type: X Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 1 Time: 11:14:08 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Z - 500Hz 5_002.rsn Graph 1. Sinusoidal vibration frequency plot, Z-axis

8 A 3 (13) Sine Sine Z netbiter ec Z-axis [] 0 1 Chan.no: 2 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 Time: 11:14:08 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Z - 500Hz 5_002.rsn Graph 2. Sinusoidal vibration frequency plot, Z-axis Sine Sine Z netbiter ec Z-axis [] 0 1 X: 285[Hz] Y: 23,3[] Chan.no: 1 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 Time: 11:14:08 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Z - 500Hz 5_002.rsn Graph 3. Sinusoidal vibration frequency plot, Z-axis

9 A 4 (13) Imae 5. Test setup for Sinusoidal vibration test, Y-axis

10 A 5 (13) Imae 8 and imae 9. Measurin accelerometer positions for Sinusoidal vibration test, Y-axis Sine Sine Y Control channel [] 0 Chan.type: X Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:54 remainin: 000:00:00 1 Time: 13:49:45 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Y - 500Hz 5_001.rsn Graph 4. Sinusoidal vibration frequency plot, Y-axis

11 A 6 (13) Sine Sine Y netbiter ec Y-axis [] 0 1 X: [Hz] Y: 12,5 14,5[] Chan.no: 2 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:54 remainin: 000:00:00 Time: 13:49:45 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Y - 500Hz 5_001.rsn Graph 5. Sinusoidal vibration frequency plot, Y-axis Sine Sine Y netbiter ec Y-axis [] 0 1 X: 156[Hz] Y: 15,8[] Chan.no: 1 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:54 remainin: 000:00:00 Time: 13:49:45 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine Y - 500Hz 5_001.rsn Graph 6. Sinusoidal vibration frequency plot, Y-axis

12 A 7 (13) Imae. Test setup for Sinusoidal vibration test, X-axis Imae 11 and imae 12. Control accelerometer positions for Sinusoidal vibration test, X-axis

13 A 8 (13) Imae 13 and imae 14. Measurin accelerometer positions for Sinusoidal vibration test, X-axis Sine Sine X Control channel [] 0 Chan.type: X Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 1 Time: 16:09:15 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine X - 500Hz 5_001.rsn Graph 7. Sinusoidal vibration frequency plot, X-axis

14 A 9 (13) Sine Sine X netbiter ec X-axis [] 0 1 Chan.no: 2 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 Time: 16:09:15 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine X - 500Hz 5_001.rsn Graph 8. Sinusoidal vibration frequency plot, X-axis Sine Sine X netbiter ec X-axis [] 0 1 X: 350[Hz] Y: 12,5[] Chan.no: 1 Chan.type: W Filtered Sweep type: loarithmic Sweeps done: 20 Sweeps req.: 20 Sweep direct.: down Sweep rate: 1,00 Oct/min Contr.strat.: Averae Contr.strat.: Closed loop -- Testin time -- elapsed: 001:52:53 remainin: 000:00:00 Time: 16:09:15 0,1 0, [Hz] C:\VcpNT\Daten\Daten\HMS\\Sine X - 500Hz 5_001.rsn Graph 9. Sinusoidal vibration frequency plot, X-axis

15 A (13) Imae 15 and imae 16. Test setup for Shock test A and B, Z-axis and Y-axis Imae 17. Test setup for Shock test A and B, X-axis Imae 18 and imae 19. Control accelerometer position for Shock test A and B, X-axis and Y-axis, Z-axis

16 A 11 (13) Classical Shock X-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 33,56 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 12 remainin: 9 Time: 18:16:33 0-0,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock X ms_001.rcs Graph. Typical Shock test A plot, X-axis Classical Shock X-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 42,83 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 16 remainin: 0 Time: 18:23: ,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock X_002.rcs Graph 11. Typical Shock test B plot, X-axis

17 A 12 (13) Classical Shock Y-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 33,39 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 12 remainin: 9 Time: 17:48:48 0-0,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock Y ms_002.rcs Graph 12. Typical Shock test A plot, Y-axis Classical Shock Y-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 42,92 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 16 remainin: 0 Time: 17:58: ,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock Y_001.rcs Graph 13. Typical Shock test B plot, Y-axis

18 A 13 (13) Classical Shock Z-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 33,05 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 12 remainin: 9 Time: 19:00:08 0-0,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock Z ms_001.rcs Graph 14. Typical Shock test A plot, Z-axis Classical Shock Z-axis Control Channel [] Chan.no: 6 Chan.type: C Level: 0,0 db Resolution: 2,44e-004 s Peak (act.): 44,23 Peak (req.): Pulses on act. level -- done: 3 remainin: 0 -- Pulses total -- done: 16 remainin: 0 Time: 19:04: ,00 0,02 0,04 0,06 0,08 0, 0,12 0,14 0,16 0,18 0,20 0,22 0,25 [s] C:\VcpNT\Daten\Daten\HMS\\Shock Z_005.rcs Graph 15. Typical Shock test B plot, Z-axis