VÝZKUMNÝ A ZKUŠEBNÍ LETECKÝ ÚSTAV, a.s. TESTING LABORATORIES Beranových 130, Praha - Letňany T E S T R E P O R T
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1 VÝZKUMNÝ A ZKUŠEBNÍ LETECKÝ ÚSTAV, a.s. TESTING LABORATORIES Beranových 13, Praha - Letňany T E S T R E P O R T Shock and vibration tests of MainsPro unit Worked out... Ing. Richard Vilikus Responsible project worker Reviewed... Ing. Richard Vilikus Systems Testing Laboratory Manager Approved... Ing. Miroslav Valeš Manager of Testing Laboratories Report number: P-ZKL-99/1 Date of issue: 9/8/1 Sheet number: Distributor : Výzkumný a zkušební letecký ústav a.s. Annex number: Beranových 13 Total sheet number: PRAHA - Letňany Sequence number: 1 - Výzkumný a zkušební letecký ústav, a.s. - Praha The results and conclusions of this protocol relate only to the product assigned in this protocol. Without Testing Laboratories permit it is not permissible to copy the protocol other than in its complete form.
2 P-ZKL-99/1 Summary: The report contains execution description and results of shock and vibration tests performed on the MainsPro unit according to ČSN EN , ČSN EN and ČSN EN Content: page 1. Introduction 3. Terminology, used signification 3 3. Testing and measuring equipment 3. Test specification and test parameters 3 5. Test evaluation 6. Conclusion Annexes: Annex 1 Image of sample fastening Annex 3 8 Shock and vibration records for vertical direction Annex 9 1 Shock and vibration records for transversal direction Annex 15 Shock and vibration records for longitudinal direction Copy : Number of copy : Customer: ComAp spol. s r. o. 1 Výzkumný a zkušební letecký ústav, a.s. not numbered
3 P-ZKL-99/1 1. INDRODUCTION 1.1. Order number: 1 N733 of 13/8/1 1.. Account No: K Submitter (výrobce): ComAp Kundratka 359/17 18, Praha Test type: laboratory, shock and vibration 1.5. Obtained in laboratories: /8/ Number of tested products: 1 sample of MainsPro unit 1.7. Start of the test: /8/ End of the test: 7/8/ Forwarded from testing Laboratories 7/8/ Tested in compliance with: ČSN EN , ČSN EN and ČSN EN TERMINOLOGY, USED SIGNIFICATION x designation of coordinate system axis, longitudinal direction y designation of coordinate system axis, transversal direction z designation of coordinate system axis, vertical direction 3. TESTING AND MEASURING EQUIPMENT LDS vibration test stand: LDS V85 Vibrator HBT 6 COMBO S/N: 1861 LDS SPA3K V3 Amplifier Vibration Research VR85 ler, VibrationView 8. TEST SPECIFICATION AND TEST PARAMETERS.1 Methodology The following tests were requested for the tested unit: 1) Sine vibration test according to ČSN EN sensitivity test according to section..1 (Operating mode - ON) - endurance test according to.. (Operating mode - OFF) ) Shock and impact test acccording to ČSN EN sensitivity to impact test according to section..1 (Operating mode - ON) - tolerance to impact test according to section.. (Operating mode - OFF) - shock test according to section.3 (Operating mode - OFF) 3) Seismic test according to ČSN EN seismic test in one axis according to section (Operating mode - ON) 3
4 P-ZKL-99/1 Test severity 1 was requested for all the tests.. Deviations none..3 Mounting and orientation of tested device The sample of the unit was mounted on the DIN rail and fixture delivered by customer. The method of fastening can be seen in Annex 1 and.. Operating mode ON the unit was operational during the test. The function was monitored. OFF the unit wasn t powered. The check of function was performed after the test..5 Shock and vibration tests All tests according to section.1 were sequentially performed in vertical, transversal and longitudinal direction. Records are noted in annexes. 5. TEST EVALUATION No visible damage occured during the tests of the MainsPro unit. The function of unit was correct. Only deviation of function was caused by bad switch in the tester. After repairing of tester all worked correctly. The unit starts to shift along the DIN rail during the shock tests i longitudinal direction. 6. CONCLUSION Based on the submitter s requirements, Testing Laboratories of Výzkumný a zkušební letecký ústav, a.s. performed shock and vibration test. Delivered sample of MainsPro unit was subjected to requested tests (see th article of this report). The sample evaluation after this test can be found in the article 5 of this report. Test results are only informative and they are non-delegable for other technological modification of the product. Further complex checking and the end results of these tests are to be performed by the submitter. The results and the conclusions of this report relate only to the product assigned in this report.
5 P-ZKL-99/1 Annex 1 Fig. 1 Fastening of the unit (vertical axis) Fig. The setup of the test (transversal axis) 5
6 P-ZKL-99/1 Annex Fig. 3 Fastening of the unit (transversal axis) Fig. Fastening of the unit (longitudinal axis) 6
7 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug-16-1.vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN vsp Data stored on Aug, 1 1:3:8 ComAp, MainsPro unit ČSN ,..1. sensitivity to vibration test, severity 1, vertical End of Sweep Test. Acceleration Profile P-ZKL-99/1 Annex 3 1. Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz.7 mm Hz.7 mm Hz.5 G 15 Hz.5 G Duration Level 1) sweeps 1 % ** Test started Aug, 1 1:6:5, running for :7:56 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: :.7 mm at 1 Hz :.1 G Vel.:.188 m/s Disp.:.6966 mm :.1 G Ch:.136 G Ch3:.6859 G Ch:.137 G Drive voltage:.13 Volts peak System gain:.136 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 7
8 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN (odolnost).vsp Data stored on Aug, 1 15:7:5 ComAp, MainsPro unit ČSN ,... vibration endurance test, severity 1, vertical End of Sweep Test 3. Acceleration Profile P-ZKL-99/1 Annex Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 1 G 15 Hz 1 G Duration Level 1) sweeps 1 % ** Test started Aug, 1 13:1:36, running for :36:9 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 1 G at 1 Hz :.995 G Vel.:.155 m/s Disp.:.95 mm :.995 G Ch:.171 G Ch3:.96 G Ch:.353 G Drive voltage:.11 Volts peak System gain:.11 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 8
9 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug-15-1.vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN vkp Data stored on Aug, 1 1:5:5 ComAp, MainsPro unit ČSN ,..1. sensitivity to impact test, severity 1, vertical End of Test 6 Acceleration P-ZKL-99/1 Annex 5 5 Acceleration (G) Displacement 1. Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 5 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug, 1 1:5:39 ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude: 5 G Output voltage:.11 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 9
10 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(..).vkp Data stored on Aug 3, 1 7:58:6 ComAp, MainsPro unit ČSN ,... tolerance to impact test, severity 1, vertical End of Test Acceleration P-ZKL-99/1 Annex 6 15 Acceleration (G) Displacement 3 Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 15 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug 3, 1 7:58: ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude: 1.97 G Output voltage:.69 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 1
11 P-ZKL-99/1 Annex 7 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(.3).vkp Data stored on Aug 3, 1 8:38:56 ComAp, MainsPro unit ČSN ,.3 shock test, severity 1, vertical End of Test 1 Acceleration 1 8 Acceleration (G) Displacement Displacement (mm) Pulse specification: 16 ms Half Sine Pulse with amplitude 1 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 1 1 % ) 1 * 1 % (MD) ** Test started Aug 3, 1 8:15:1 ** Current level: 1, running at 1 % for 1 of 1 pulses Measurements: amplitude: 1. G Output voltage:.588 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 11
12 P-ZKL-99/1 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN ().vsp Data stored on Aug 3, 1 9:9:5 ComAp, MainsPro unit ČSN , section seismic test in one axis (method A), severity 1, vertical End of Sweep Test. Acceleration Profile Annex 8 1. Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 3 mm Hz 3 mm Hz.5 G 35 Hz.5 G 3 Duration Level 1) sweeps 1 % ** Test started Aug 3, 1 9:19:13, running for :1:3 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 3 mm at 1 Hz :.597 G Vel.:.7175 m/s Disp.:.8 mm :.597 G Ch:.551 G Ch3:.85 G Ch:.57 G Drive voltage:.1891 Volts peak System gain:.11 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 1
13 P-ZKL-99/1 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN (..1).vsp Data stored on Aug 3, 1 1:51:3 ComAp, MainsPro unit ČSN ,..1. sensitivity to vibration test, severity 1, transversal End of Sweep Test. Acceleration Profile Annex 9 1. Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz.7 mm Hz.7 mm Hz.5 G 15 Hz.5 G Duration Level 1) sweeps 1 % ** Test started Aug 3, 1 1:3:7, running for :7:56 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: :.7 mm at 1 Hz :.1396 G Vel.:.179 m/s Disp.:.6935 mm :.1396 G Ch:.683 G Ch3:.15 G Ch:.559 G Drive voltage:.33 Volts peak System gain:.167 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 13
14 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN (..).vsp Data stored on Aug 3, 1 13:9: ComAp, MainsPro unit ČSN ,... vibration endurance test, severity 1, transversal End of Sweep Test 3. Acceleration Profile P-ZKL-99/1 Annex 1 Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 1 G 15 Hz 1 G Duration Level 1) sweeps 1 % ** Test started Aug 3, 1 1:5:5, running for :36:8 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 1 G at 1 Hz :.9975 G Vel.:.1557 m/s Disp.:.956 mm :.9975 G Ch:.3779 G Ch3:.373 G Ch:.685 G Drive voltage:.1565 Volts peak System gain:.1569 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 1
15 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(..1).vkp Data stored on Aug 3, 1 13:1:1 ComAp, MainsPro unit ČSN ,..1. sensitivity to impact test, severity 1, transversal End of Test 6 Acceleration P-ZKL-99/1 Annex 11 5 Acceleration (G) Displacement 1. Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 5 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug 3, 1 13:1: ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude:.996 G Output voltage:.3875 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 15
16 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(..).vkp Data stored on Aug 3, 1 13:6:31 ComAp, MainsPro unit ČSN ,... tolerance to impact test, severity 1, transversal End of Test Acceleration P-ZKL-99/1 Annex 1 15 Acceleration (G) Displacement 3 Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 15 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug 3, 1 13:6:5 ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude: 15.3 G Output voltage: Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 16
17 P-ZKL-99/1 Annex 13 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(.3).vkp Data stored on Aug 3, 1 1:15:17 ComAp, MainsPro unit ČSN ,.3 shock test, severity 1, transversal End of Test 1 Acceleration 1 8 Acceleration (G) Displacement Displacement (mm) Pulse specification: 16 ms Half Sine Pulse with amplitude 1 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 1 1 % ) 1 * 1 % (MD) ** Test started Aug 3, 1 13:51:5 ** Current level: 1, running at 1 % for 1 of 1 pulses Measurements: amplitude: 1. G Output voltage:.839 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 17
18 P-ZKL-99/1 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN ().vsp Data stored on Aug 7, 1 9:1:38 ComAp, MainsPro unit ČSN , section seismic test in one axis (method A), severity 1, transversal End of Sweep Test 3. Acceleration Profile Annex 1 1. Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 7 mm 8.5 Hz 7 mm 8.5 Hz 1 G 35 Hz 1 G 3 Duration Level 1) sweeps 1 % ** Test started Aug 7, 1 9:31:9, running for :1:9 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 7 mm at 1 Hz :.19 G Vel.:.13 m/s Disp.: 6.8 mm :.19 G Ch:.3656 G Ch3:.563 G Ch:.1531 G Drive voltage:.3773 Volts peak System gain:.95 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 18
19 P-ZKL-99/1 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN (..1).vsp Data stored on Aug, 1 8:7:39 ComAp, MainsPro unit ČSN ,..1. sensitivity to vibration test, severity 1, longitudinal End of Sweep Test. Acceleration Profile Annex Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz.7 mm Hz.7 mm Hz.5 G 15 Hz.5 G Duration Level 1) sweeps 1 % ** Test started Aug, 1 8:39:3, running for :7:56 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: :.7 mm at 1 Hz :.1 G Vel.:.19 m/s Disp.:.763 mm :.1 G Ch:.317 G Ch3:.93 G Ch:.3188 G Drive voltage:.67 Volts peak System gain:.159 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 19
20 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug-85-1.vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN (..).vsp Data stored on Aug, 1 11:3:57 ComAp, MainsPro unit ČSN ,... vibration endurance test, severity 1, longitudinal End of Sweep Test 3. Acceleration Profile P-ZKL-99/1 Annex 16 Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 1 G 15 Hz 1 G Duration Level 1) sweeps 1 % ** Test started Aug, 1 8:5:8, running for :36:8 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 1 G at 1 Hz :.9968 G Vel.:.1556 m/s Disp.:.95 mm :.9968 G Ch:.387 G Ch3:.3331 G Ch:.3337 G Drive voltage:.156 Volts peak System gain:.1568 Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71)
21 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug-11-1.vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(..1).vkp Data stored on Aug, 1 11::11 ComAp, MainsPro unit ČSN ,..1. sensitivity to impact test, severity 1, longitudinal End of Test 6 Acceleration P-ZKL-99/1 Annex 17 5 Acceleration (G) Displacement 1. Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 5 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug, 1 11:: ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude:.97 G Output voltage:.3861 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 1
22 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug-11-1.vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(..).vkp Data stored on Aug, 1 11::6 ComAp, MainsPro unit ČSN ,... tolerance to impact test, severity 1, longitudinal End of Test Acceleration P-ZKL-99/1 Annex Acceleration (G) Displacement 3 Displacement (mm) Pulse specification: 11 ms Half Sine Pulse with amplitude 15 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 3 1 % ) 3 * 1 % (MD) ** Test started Aug, 1 11::39 ** Current level: 1, running at 1 % for 3 of 3 pulses Measurements: amplitude: 15.1 G Output voltage: Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71)
23 P-ZKL-99/1 Annex 19 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vkd Profile: C:\VibrationVIEW\Profiles\CSN\CSN655-1-(.3).vkp Data stored on Aug, 1 1:15:5 ComAp, MainsPro unit ČSN ,.3 shock test, severity 1, longitudinal End of Test 1 Acceleration 1 8 Acceleration (G) Displacement Displacement (mm) Pulse specification: 16 ms Half Sine Pulse with amplitude 1 G Pulse Orientation: Positive Input Filtering: Antialias Pre-pulse amplitude: % of the peak acceleration Post-pulse amplitude: % of the peak acceleration False channels: Pulses Level 1) 1 1 % ) 1 * 1 % (MD) ** Test started Aug, 1 11:5:7 ** Current level: 1, running at 1 % for 1 of 1 pulses Measurements: amplitude: 1 G Output voltage:.8 Volts peak : 11.6 mv/g (71) Ch: 9.99 mv/g (71) 3
24 P-ZKL-99/1 Data: C:\VibrationVIEW\Data\ComAp\MainsPro\1Aug vsd Test: C:\VibrationVIEW\Profiles\CSN\CSN ().vsp Data stored on Aug 7, 1 7:9:58 ComAp, MainsPro unit ČSN , section seismic test in one axis (method A), severity 1, longitudinal End of Sweep Test 3. Acceleration Profile Annex 1. Acceleration (G peak) Frequency (Hz) Breakpoint table Start Freq. Amplitude End Freq. Amplitude 1 Hz 7 mm 8.5 Hz 7 mm 8.5 Hz 1 G 35 Hz 1 G 3 Duration Level 1) sweeps 1 % ** Test started Aug 7, 1 7:19:5, running for :1:33 ** Current level: 1, running at 1 %, of sweeps complete Current Measurements: : 7 mm at 1 Hz :.16 G Vel.:.1969 m/s Disp.: 6.69 mm :.16 G Ch:.1378 G Ch3:.155 G Ch:.735 G Drive voltage:.6 Volts peak System gain: Volts/G : 11.6 mv/g (71) Ch: 9.99 mv/g (71)
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