TABLE OF CONTENTS TABLE OF FIGURES

Transcription

1 TI 0C Sampler iring Diagrams TALE F CNTENTS.0 PUPSE AND APPLICAILIT Field Specialist Technician....0 EQUIED EQUIPMENT AND MATEIALS....0 METHDS.... Satellite Sampling Module iring Schematic....2 SIM wiring schematics SIM-Controller wiring schematics.... Independent Controller Module iring Schematics... 2 TALE F FIUES Figure Satellite Sampling Module iring Schematics... Figure 2 SIM SIM Version iring Schematic... 6 Figure SIML SIM Version with Lock-ut elay iring Schematic... Figure SIM2 SIM Version 2 iring Schematic... 8 Figure SC SIM Controller Module Version iring... Figure 6 SCL SIM Controller Module Version with Lock-ut elay iring Schematic... 0 Figure Pump Delay elay for SIM-Controller iring Schematic... Figure 8 Independent Controller Module Diagram... 2 Figure IC Independent Controller Version Electrical Schematic... Figure 0 ICL Independent Controller Version with Lock-ut elay Electrical Schematic... Figure IC Independent Controller Version iring Schematic... Figure 2 ICL Independent Controller Version with Lock-ut elay iring Schematic... 6 Figure IC2 Independent Controller Version 2 iring Schematic... Figure IC Independent Controller Version iring Schematic... 8 LIST F TALES Table Controller Module Configurations... 2

2 .0 PUPSE AND APPLICAILIT This standard operating procedure (SP) contains the current wiring schematics for IMPVE sampling and controller modules. IMPVE samplers are constructed at the University of California at Davis by Air Quality roup personnel. There are several type of modules in use. Satellite Sampling Module: These modules require a separate signal from a controller to start and stop sampling. There are two variations of the satellite module: PM 2. and PM 0. These are identical except the PM 2. module has a fine inlet and a cyclone, while the PM 0 module has either a Sierra or edding PM 0 inlet. Independent Controller Module (IC): These non-sampling modules control multiple satellite sampling modules. There are several versions with minor variations. ne major variation is the addition of a lock-out circuit to prevent a second sample collected without an intervening sample change. Single Independent Module (SIM): This sampling module includes the clock controller in the sampling module. It cannot control satellite sampling modules. SIM-Controller (SC): This sampling module includes the clock controller in the sampling module, plus the relays to control satellite sampling modules. This module is now used in place of the independent controller module. The various configurations of the controller modules are listed in Table. Table Controller Module Configurations. code pump relay voltage multiple pump relay location pump outlet location thermostat and position lock-out device IC 2V external box in pump house no ICL 2V external box in pump house yes IC2 0V internal box on module no IC2L 0V internal box on module yes IC 2V internal box on module no ICL 2V internal box on module yes SIM 2V none on module under no SIM2 2V none on module on no SIM2L 2V none on module on yes SC 2V external box on module on no SCL 2V external box on module on yes IC Independent Controller non-sampling, controls satellite sampling modules SIM Single Independent Module sampling, self-controlling only SC SIM-Controller sampling, controls self and satellite sampling modules thermostat and position: under: under the heater panel with relays on: on the heater panel Technical Information Document TI 0C: Sampler iring Diagrams 2

3 2.0 ESPNSIILITIES 2. Field Specialist The field specialist shall: Maintain accurate wiring schematics for existing aerosol samplers. Maintain records of which wiring schematic is in use at each sampling site. 2.2 Technician The technician shall: eview wiring schematics prior to maintenance or troubleshooting procedures.0 EQUIED EQUIPMENT AND MATEIALS None Technical Information Document TI 0C: Sampler iring Diagrams

4 .0 METHDS The wiring schematics for each of the configurations in the IMPVE network are listed in the following sections.. Satellite Sampling Module iring Schematic.2 Single Independent Module (SIM) iring Schematics. Single Independent Module (SIM) iring Schematics. Independent Controller Module iring Schematics. Satellite Sampling Module iring Schematic All Satellite Sampling Modules, whether PM 2. or PM 0, follow the wiring schematic of Figure. The procedures for attaching additional satellite Sampling modules follows.. Install the additional Satellite Sampling module on the sampler support structure next to a functioning Satellite Sampling module. 2. Cut a length of insulated six wire cable sufficient to reach from terminal strip position 6 of the functioning Satellite Sampling module to terminal position six of the newly installed Satellite Sampling Module.. Turn off the power to the sampler. For an IMPVE controller, remove the fuse in the lower right hand side of the module.. Disconnect the gray six wire cable from the controller module at the terminal strip in the functioning Satellite Sampling Module.. emove the panduit connectors, and strip the ends of the six wires in the gray cable from the functioning Satellite Sampling Module if necessary. 6. Strip the ends of the six wires in the new section of cable.. Connect wires having the same color from the two cables by inserting them into a single female panduit and crimping them in position. This connection is termed a double panduit. Check to ensure neither wire is loose. 8. Install the double panduit connections on the terminal strip, following the color code listed in Figure.. Install female panduit on the six wires at the free end of the new cable, crimping the panduit in place firmly and checking to verify the wire will not pull out of the panduit. 0. Install the panduit on the free end of the six wire cable on the terminal strip of the new Satellite Sampling Module, following the color code listed in Figure. Technical Information Document TI 0C: Sampler iring Diagrams

5 Figure Satellite Sampling Module iring Schematics FILTE FILTE 2 TIME TIME SITCH SITCH FILTE FILTE IE IDENTIFICATIN: = ED - filter signal (2 VAC) = ANE - filter 2 signal (2 VAC) = EEN - filter signal (not used) = LUE - filter signal (not used) k = LACK - 2 VAC hot = HITE - 2 VAC common = ELL - 2 VAC common y = E - elapsed timers (2 VAC) TEMINAL STIP UIDE: pos IES N IHT 2 from cable from cable from cable from cable 6 k from cable from cable 8 from solenoid from solenoid 2 from solenoid 0 2 IES N LEFT from switch from switch none none none from switch y from timer y from timer 2 from switch y from timer from switch y from timer 2 none none from solenoid 2 none none to control module Technical Information Document TI 0C: Sampler iring Diagrams

6 .2 SIM wiring schematics The schematics for the three versions of the SIM sampler are shown in Figures 2-. Figure 2 SIM SIM Version iring Schematic TIME # SITCH # 0 VAC TANSFME 2 VAC TIME #2 SITCH #2 PUMP SITCH THEMSTAT ELA # ELA #2 ELA # ELA # S CLCK CNTLLE S SIM A MDULE ; S iring Diagram - 2/28/6 Legend = ed (channel switched) = range (channel 2 switched) = reen (channel switched) = lue (channel switched) = rey = lack (0V hot) = hite (0V common) = lue utside (2 V hot) = ellow (2 V common) SLENID SLENID # #2 0V ut plug for pump All solenoid wires (S) are ed V:/JECTS/SKETCHES/SIMS.SKD HEATE ellow insulated pair THEMSTAT A breaker switch 0V IN Technical Information Document TI 0C: Sampler iring Diagrams 6

7 Figure SIML SIM Version with Lock-ut elay iring Schematic TIME # SITCH # 0 VAC TANSFME 2 VAC TIME #2 SITCH #2 PUMP SITCH THEMSTAT 0V ut Plug for pump ELA # LEEND = lue = lack = reen = rey = range = ed = hite = ellow = lue utside 6 wire cable All solenoid wires (S) are ed CLCK CNTLLE SIM A MDULE; L wiring diagram - 2/28/6 V:/JECTS/SKETCHES/SIML.SKD ELA #2 0 VAC 2 VAC ELA # LATCHIN ELA A HEATE ELA # S SLENID # SLENID #2 2 THEMSTAT 2 rown ellow insulated pair S A breaker switch 0V IN Technical Information Document TI 0C: Sampler iring Diagrams

8 Figure SIM2 SIM Version 2 iring Schematic 0 VAC TANSFME 2 VAC TIME # SITCH # TIME #2 SITCH #2 PUMP SITCH THEMSTAT ELA # ELA #2 ELA # ELA # S CLCK CNTLLE S SIM A MDULE ; wiring diagram - 2/28/6 SLENID # SLENID #2 0V ut plug for pump LEEND = lue = lack = reen = rey = range = ed = hite = ellow = lue utside 6 wire cable V:/JECTS/SKETCHES/SIM.SKD All solenoid wires (S) are ed HEATE rown THEMSTAT 2 ellow insulated pair A breaker switch 0V IN Technical Information Document TI 0C: Sampler iring Diagrams 8

9 . SIM-Controller wiring schematics The schematics for the two versions of the SIM-Controller sampler are shown in Figures -6. The wiring schematic for the pump relay box is shown in Figure. Figure SC SIM Controller Module Version iring TIME # SITCH # 0 VAC TANSFME 2 VAC TIME #2 SITCH #2 PUMP SITCH THEMSTAT ELA # ELA #2 ELA # ELA # S CLCK CNTLLE S SIM A MDULE CNTLLE; SC wiring diagram - 2/28/6 SLENID # SLENID #2 T PUMP DELA CICUIT X LEEND = lue = lack = reen = rey = range = ed = hite = ellow = lue utside 6 wire cable All solenoid wires (S) are ed V:/JECTS/SKETCHES/SIMSC.SKD HEATE THEMSTAT rown 2 ellow insulated pair A breaker switch 0V IN Technical Information Document TI 0C: Sampler iring Diagrams

10 Figure 6 SCL SIM Controller Module Version with Lock-ut elay iring Schematic TIME # SITCH # 0 VAC TANSFME 2 VAC TIME #2 SITCH #2 PUMP SITCH THEMSTAT ELA # SIM A MDULE CNTLLE; SCL wiring diagram - 2/28/ CLCK CNTLLE ELA #2 0 VAC 2 VAC ELA # LATCHIN ELA A ELA # S SLENID # SLENID #2 2 S T PUMP DELA CICUIT X LEEND = lue = lack = reen = rey = range = ed = hite = ellow = lue utside 6 wire cable All solenoid wires (S) are ed V:/JECTS/SKETCHES/SIMSCL.SKD HEATE THEMSTAT 2 rown ellow insulated pair A breaker switch 0V IN Technical Information Document TI 0C: Sampler iring Diagrams 0

11 Figure Pump Delay elay for SIM-Controller iring Schematic ELA D ELA C ELA 2 second delay on 6 second delay on 8 second delay on to outlet box red (A) blue (D) 8 gauge black white (common) 6 gauge black (always hot) to controller module green (C) yellow () ground STD. TLEANCES FACTINS... +/ _ DECIMALS DECIMALS _ ANLES... + DE._ CHANE DATE APPVED : CCKE NUCLEA LAAT UNIVESIT F CALIFNIA - DAVIS PJECT AI QUALIT - IMPVE PAT NAME PUMP DELA ELA X CICUIT SCALE MATEIAL DAN DATE Campbell 0/ CHECKED DATE # F PATS DUE DATE DAIN NUME sheet 2 of 2 C6-NPS-20 Technical Information Document TI 0C: Sampler iring Diagrams

12 . Independent Controller Module iring Schematics The six variations on the Independent Controller Module are visually similar, following the style shown in Figure 8. Electrical schematics for the two version modules are shown in Figures -0. iring schematics for the various different Independent Controller Module versions follow in Figures through. Note that for all Independent Controller Modules, positions 2A through 2F are identical to positions A through F respectively. A is connected to 2A, is connected to 2, etc. Figure 8 Independent Controller Module Diagram 0V 0 MIN. C 8 C 2:00 C 0 C C 2 NMAL IIN A C D E F 2A2 2C 2D 2E 2F 6 8 K K F U S E TIME IE CL KE = ed = range = reen = lue K = lack = hite HEATE PANEL A C D E F 2A 2 2C 2D 2E 2F 6 8 K K F U S E To sampling modules (slave modules) To pumps To power (20 V) Technical Information Document TI 0C: Sampler iring Diagrams 2

13 Figure IC Independent Controller Version Electrical Schematic 0 V PE ASSLIN digi 28 THEMAL DA TIME CLCK THEMAL SITCH (8 F) ED HEATE SITCH (20 F) ED 0V # 2V # C-8 # 0 MIN PASS TIME # TC- # #60 C 8 C # # TC-2 #6 C 0 #2 # # TC- TC- #6 #62 C C 2 # # # T FILTE MDULES C- C-0 C- C-2 crt.# -A #2 - # -C # -D 2-D 2-D LACK 2-A 2-2-C 2-D ED ANE EEN LUE -F 2-F HITE FILTES & 2 F MDULES A,,C,&D # T ELAS IN PUMP HUSE # C-8 C- C-0 C- C-2 TD SEC 6 SEC # # # SEC #6 6 ED ANE EEN LUE LACK PUMP A C D PJEC PAT HITE CCKE NUCLEA LAAT UNIVESIT F CALIFNIA-DAVIS AI QUALIT UP - IMPVE Controller Module Electrical Schematic SCAL MATEIA N. F DUE 8 DAN E.A.. CHECKED DAIN DAT 02/2/6 DAT C6-NPS-262 Technical Information Document TI 0C: Sampler iring Diagrams

14 Figure 0 ICL Independent Controller Version with Lock-ut elay Electrical Schematic 0 V PE ASSLIN digi 28 THEMAL DA TIME CLCK ED THEMAL SITCH (8 F) HEATE SITCH (20 F) ED 0V # 2V # # C-8 # # # 0 MIN PASS TIME CUT # A + #62 EMVE EMVE TC- # # TC-2 TC- TC- # # #60 #6 #62 #6 C 8 C C 0 C C 2 # # # #2 # # # T FILTE MDULES C- C-0 C- C-2 crt.# -A #2 - # -C # -D 2-A 2-2-C 2-D ED ANE EEN LUE -F 2-F HITE FILTES & 2 F MDULES A,,C,&D 2-D 2-D LACK # T ELAS IN PUMP HUSE # C-8 C- C-0 C- C-2 TD SEC 6 SEC # # # #6 SEC 6 ED ANE EEN LUE LACK PUMP A C D PJECT 8 HITE CCKE NUCLEA LAAT UNIVESIT F CALIFNIA-DAVIS AI QUALIT UP - IMPVE PAT NAME Controller Module Electrical Schematic SCALE MATEIAL N. F PATS DAN E.A.. DATE CHECKED DATE DAIN N. 02/2/6 DUE DATE C6-NPS-262A Technical Information Document TI 0C: Sampler iring Diagrams

15 Figure IC Independent Controller Version iring Schematic C-8 C- C-0 C- C V elay 2 V elay 2 V elay 2 V elay 2 V elay 2 60 TD Clock Controller TD TD Minute Timer 6 Transformer hot hot 2 V 0 V com com HEATE THEMAL SITCH 8 F THEMAL SITCH 20 F Time Delay ( pump) Time Delay (C pump) Time Delay (D pump) 6 A 6 C D E F 2A 2 2C 2D 2E 2F 6 8 L L A SIX IE CALE T SLAVE MDULES T CNTACT X ELAS IN PUMP HUSE Technical Information Document TI 0C: Sampler iring Diagrams

16 Figure 2 ICL Independent Controller Version with Lock-ut elay iring Schematic Technical Information Document TI 0C: Sampler iring Diagrams 6

17 Figure IC2 Independent Controller Version 2 iring Schematic C-8 C- C-0 C- C V elay 2 V elay 2 V elay 2 V elay 2 V elay 2 60 TD Clock Controller 6 TD TD Minute Timer 6 Transformer hot hot 2 V 0 V com com HEATE THEMAL SITCH 8 F THEMAL SITCH 20 F Time Delay ( pump) Time Delay (C pump) Time Delay (D pump) 6 0 C D V elay 0 V elay 6 0 V elay A C D E F 2A 2 2C 2D 2E 2F 6 8 L UND A SIX IE CALE T SLAVE MDULES SITCHED PE F PUMPS Technical Information Document TI 0C: Sampler iring Diagrams

18 Figure IC Independent Controller Version iring Schematic C-8 C- C-0 C- C V elay 2 V elay 2 V elay 2 V elay 2 V elay 2 60 TD Clock Controller TD TD Minute Timer 6 Transformer hot hot 2 V 0 V com com HEATE THEMAL SITCH 8 F THEMAL SITCH 20 F Time Delay ( pump) Time Delay (C pump) Time Delay (D pump) A C D V elay 2 V elay 6 2 V elay 2 V elay A C D E F 2A 2 2C 2D 2E 2F 6 8 L UND A SIX IE CALE T SLAVE MDULES SITCHED PE F PUMPS Technical Information Document TI 0C: Sampler iring Diagrams 8