RJ Series Slim Power Relays

Transcription

1 RJ Series RJ Series Slim Relays Circuit Breakers Terminal Blocks Timers Display Lights Switches & Pilot Lights Compact and rugged power relays. Large switching capacity. Compact housing only.7-mm wide. Large contact rating RJ (-pole): 6A (UL general use AC) RJ (-pole): A Non-polarized LED indicator available on blade type. IDEC s unique light guide structure enables high visibility of coil status from any direction. Excellent electrical and mechanical life. Electrical life: 00,000 operations (AC load) Mechanical life: 30 million operations (AC coil) RoHS directive compliant (EU directive 00/9/EC). Contains no lead, cadmium, mercury, hexavalent chromium, PBB or PBDE). Diode model: Diode reverse withstand voltage: 000V UL recognized, CSA certifi ed, EN compliant. Coil Table UL0 UL File No. E996 CSA C. No. 4 3 CSA File No. LR344 Reg.-Nr. B3 Part Number Selection Terminal Contact Model Part Number Blade PCB SPDT DPDT SPDT EN- VDE (REG.-Nr B3) Coil Code (Standard Stock in bold) StandardRJS-C- A4, A0, A0, A0, A, with LED RJS-CLwith D, D4, D4, D00 Surge Suppresion Diode RJS-CDwith LED & Surge Suppresion Diode RJS-CLD- D, D4, D4, D00 StandardRJS-C- A4, A0, A0, A0, A, with LED RJS-CLwith D, D4, D4, D00 Surge Suppresion Diode RJS-CDwith LED & Surge Suppresion Diode RJS-CLD- D, D4, D4, D00 High Capacity StandardRJV-C- RJV-CH- StandardRJV-A- SPST-NO High Capacity RJV-AH- DPDT StandardRJV-C- DPST-NO StandardRJV-A- A4, A0, A0, A0, A, D, D6, D, D4, D4, D00 EN- EC Low Directive Ordering Information When ordering, specify the Part No. and coil voltage code: (example) RJS-C- A0 Part No. Coil Code Coil Code A A4 A0 A0 A0 A D D6 D D4 D4 D00 Coil Rating V AC 4V AC 0V AC 0V AC 0V AC V AC V DC 6V DC V DC 4V DC 4V DC 00-0V DCV DC 736

2 RJ Series Sockets Blade PCB Relays Standard DIN Rail Mount Finger-safe DIN Rail Mount PCB Mount RJS (Std)SJS-0BSJS-07LSJS-6 RJS (Std)SJS-0BSJS-07LSJS-6 RJV (Std) SQV-07B*SQV-63* RJV (HC) RJV *Hold-down clip or spring must be removed to use with RJ PCB relays. Accessories SQV-07B*SQV-63* Description Appearance Use with Part No. Remarks Aluminum DIN Rail ( meter length) DIN Rail End Stop All DIN rail sockets BNDN000 DIN rail BNL 9. mm wide. Replacement Hold Down Springs Part Number Used With Socket SJ9Z-C SQ9Z-C SQ9Z-C63 SJS-0B, SJS-07L, SJS-0B, SJS-07L SQV-07B, SQV-07B SQV-63, SQV-63 Jumpers for SJ Sockets Poles Part Number Quantity SJ9Z-JF Must SJ9Z-JF purchase in SJ9Z-JF quantities 0 SJ9Z-JF0 of 0. IDEC offers a low-profile DIN rail (BNDN000). The BNDN000 is designed to accommodate DIN mount sockets. Made of durable extruded aluminum, the BNDN000 measures 0.43 (mm) in height and.37 (3mm) in width (DIN standard). Standard length is 39 (,000mm). Specifications Model RJ RJ Number of Poles -pole -pole Contact Configuration SPDT DPDT Contact Material Silver-nickel alloy Degree of Protection IP Contact Resistance (initial value) (*) 0 mω maximum Operate Time (*) ms maximum Release Time (*) 0 ms maximum (with diode: 0 ms maximum) Dielectric Strength Vibration Resistance Shock Resistance Electrical Life (rated load) Mechanical Life (no load) Between contact and coil 000V AC, minute 000V AC, minute Between contacts of the same pole 000V AC, minute 000V AC, minute Between contacts of different poles 3000V AC, minute Operating extremes Damage limits Operating Temperature (*3) Operating Humidity Weight (approx.) 0 to Hz, amplitude 0.7 mm 0 to Hz, amplitude 0.7 mm Operating extremes NO contact: 00 m/s, NC contact: 00 m/s Damage limits 000 m/s Note: Above values are initial values.. Measured using V DC, A voltage drop method.. Measured at the rated voltage (at 0 C), excluding contact bounce time % rated voltage. AC load: 00,000 operations minimum (operation frequency 00 operations per hour) DC load: 00,000 operations minimum (operation frequency 00 operations per hour) AC coil: 30,000,000 operations minimum (operation frequency,000 operations per hour) DC coil: 0,000,000 operations minimum (operation frequency,000 operations per hour) to C (no freezing) to % RH (no condensation) 9g (blade type), 7g (PCB form C type), 6g (PCB form A type) Switches & Pilot Lights Display Lights Timers Terminal Blocks Circuit Breakers USA: 00-6-IDEC Canada: -37-IDEC 737

3 RJ Series Circuit Breakers Terminal Blocks Timers Display Lights Switches & Pilot Lights Coil Ratings Coil Ratings AC DC Rated Blade & PCB Rated Blade PCB Coil Code Rated Current (ma) Coil Operating Characteristics ±% (at 0ºC) Resistance Without LED With LED (ohms)±0% Pickup Dropout Maximum 0Hz Hz 0Hz Hz (at 0ºC) Allowable 3 4V A V A ,0 V A , Coil Code Rated Current (ma) ±% (at 0ºC) Coil Resistance Without LED With LED (ohms)±0% Pickup (at 0ºC) Consumption 0% max 30% min % 0.9VA (Hz) Operating Characteristics Dropout Maximum Allowable 3 V D V D4..7,00 % % max 0% min 4V D ,3 00-0V D , % V D V D V D % % max 0% min 4V D4.,00 4V D4.0 4,3 00-0V D , %. LED Indicator is only available on Blade relays.. Operating characteristics are at 0ºC. 3. The maximum allowable voltage is the maximum value which can be applied to the relay coils. Contact Ratings Contact Ratings Blade PCB Model pole Agency Ratings pole poles poles Standard Type High Capacity Type Contact Allowable Contact Resistive Inductive Rated Resistive Inductive cosø= L/R=7ms Allowable Switching Current Allowable Switching NO NC 3000V AC 3000V AC 7VA 7VA 0V AC 0V AC A A 7.A 7.A 6A 6A AC0V DC30V NO 000V AC 000VA 0V AC A 4A 4A AC0V NC 000V AC 000VA 0V AC A 4A 4A DC30V NO 3000V AC 7VA 0V AC A 7.A A 3W 0W 30V DC A 6A AC0V NC 3000V AC 7VA 0V AC A 7.A DCV 6A 0W W 30V DC 6A 3A NO 00V AC 000VA 0V AC 6A A 6A W W 30V DC 6A A AC0V NC 00V AC 000VA 0V AC 6A A DCV A W 0W 30V DC A 4A NO 000V AC 000VA 0V AC A 4A A W 0W 30V DC A 4A AC0V NC 000V AC 000VA 0V AC A 4A DCV 4A 0W W 30V DC 4A A Consumption 3W W Minimum Applicable UL CSA VDE General Use Resistive Inductive Resistive AC-, DC-3* RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ NO NC NO NC NO NC NO NC NO NC NO NC NO NO NO NO 0V AC 6A 6A A 4A A A A A 7.A 7.A 4A 4A A A 6A 3A 30V DC A 6A A 4A A 6A A 4A 6A 3A 4A A A A.A A *According to the utilization categories of IEC947-- DCV 00mA DCV 00mA DCV 00mA DCV 00mA DCV 0mA 73

4 RJ Series Socket Specifications DIN Rail/ Panel Mount Finger-safe DIN Rail/ Panel Mount PCB Mount Socket Terminal Electrical Rating Wire Size Torque SJS-0B M3 screw with captive wire clamp 0V, A Maximum up to - #4 AWG SJS-0B M3 screw with captive wire clamp 0V, A Maximum up to - #4 AWG SJS-07L M3 screw with captive wire clamp, fingersafe 0V, A Maximum up to - #4 AWG N m (Maximum.N m) N m (Maximum.N m) N m (Maximum.N m) SJS-07L M3 screw with captive wire clamp, fingersafe 0V, A Maximum up to - #4 AWG N m (Maximum.N m) SQV-07B M3 screw with box clamp, fingersafe 300V, A Maximum up to - #4 AWG.0N m Maximum SQV-07B M3 screw with box clamp, fingersafe 300V, 0A Maximum up to - #4 AWG.0N m Maximum SJS-6 PCB mount 0V, A SJS-6 PCB mount 0V, A SQV-63 PCB mount 300V, A SQV-63 PCB mount 300V, A Electrical Life Curve (Resistive ) RJ RJ High Capacity RJ ( 0,000 operations) V DC Resistive (NO Contact) 0V AC Resistive (NO contact) ( 0,000 operations) V DC Resistive (NO Contact) 0V AC Resistive (NO contact) Current (A) Current (A) Current (A) Maximum Switching Capacity (Resistive ) RJ RJ High Capacity RJ Current (A) 0 AC Resistive (NO Contact) DC Resistive (NO Contact) (V) Current (A) 6 0 DC Resistive (NC Contact) DC Inductive (NO Contact) DC Inductive (NC Contact) AC Resistive DC Resistive (NO Contact) (V) AC Inductive Current (A) ( 0,000 operations) V DC Resistive (NO Contact) AC Resistive (NO Contact) DC Resistive (NO Contact) (V) V AC Resistive (NO contact) Switches & Pilot Lights Display Lights Timers Terminal Blocks Circuit Breakers USA: 00-6-IDEC Canada: -37-IDEC 739

5 RJ Series Switches & Pilot Lights Display Lights Operating Temperature and Coil Temperature Rise RJ (AC Coil, Hz) RJ (AC Coil, 0 Hz) RJ (DC Coil) AC Coil ( Hz) Current A pole 0 30 No Current AC Coil (0 Hz) Current A pole 0 30 No Current RJ (AC Coil, Hz) RJ (AC Coil, 0 Hz) RJ (DC Coil) DC Coil Current A poles 30 0 No Current AC Coil (0 Hz) Current A poles 0 30 No Current The above temperature rise curves show characteristics when 00% the rated coil voltage is applied. The slanted dashed line indicates allowable temperature rise for the coil at different ambient temperatures. DC Coil Current A pole No Current DC Coil Current A poles 30 0 No Current Timers Terminal Blocks Circuit Breakers Internal Connection (View from Bottom) RJS-C-* Standard (A) () 4() 3(4) RJS-CL-* With LED Indicator (A) () 4() 3(4) Coil voltage 4V AC/DC and below RJS-CD-* With Diode (A) () 4() 3(4) (A) RJS-CLD-* With LED Indicator and Diode (A) () 4() 3(4) Coil voltage 4V DC and below () 4() 3(4) Coil voltage greater than 4V AC/DC (A) () 4() 3(4) Coil voltage greater than 4V DC RJS-C-* Standard (A) () 3() 4(4) 7() 6() (4) RJS-CL-* With LED Indicator (A) () 3() 4(4) 7() 6() (4) Coil voltage 4V AC/DC and below RJS-CD-* With Diode (A) () 3() 4(4) 7() 6() (4) (A) RJS-CLD-* With LED Indicator and Diode (A) () 3() 4(4) 7() 6() (4) Coil voltage 4V DC and below () 3() 4(4) 7() 6() (4) Coil voltage greater than 4V AC/DC (A) () 3() 4(4) 7() 6() (4) Coil voltage greater than 4V DC 7

6 RJ Series Blade Relay (mm) RJS 7.0 ø. 3 hole PCB Relay (mm) RJV-C-*. max. (.3) max. (.) RJV-CH-*/RJV-C-*. max. (.3) max. (.) max. (.7) 3 max. (.7).0.0 (.6) (.9) (.6) 4. -ø.3 holes 0.0 -ø.3 holes.0 (.9) Dimensions (mm) RJS ø. 3 hole.6 3. RJV-A-*. max. (.3) max. (.) RJV-AH-*/RJV-A-*. max. (.3) max. (.) All dimensions in mm. 3 max. (.7) 3 max. (.7).0.0 (.6) (.6).6 4-ø.3 holes (.9) ø.3 holes (.9) Switches & Pilot Lights Display Lights Timers Terminal Blocks Circuit Breakers USA: 00-6-IDEC Canada: -37-IDEC 74

7 RJ Series Switches & Pilot Lights Standard DIN Rail Mount Sockets SJS-0B. M3 Terminal Screws 6 Dimensions con t (mm) SJS-0B. M3 Teminal Screws 6 Display Lights 3 (4) (A) () 4 () Terminal Blocks ø ø4 () 7 (4) 6 () (A) () () 4 (4) 3 Finger-safe DIN Rail Mount Sockets SJS-07L SJS-07L. M3 Teminal Screws ø.6. M3 Terminal Screws Timers ø ø ø3 (A) 3 () 4 (4) () (A) () (4) 7 () 6 (4) () 4 3 () SQV-07B SQV-07B Circuit Breakers A A 4 A A

8 RJ Series Dimensions con t (mm) PC Mount Sockets SJS SQV-63 (4.7) 7.0 ± ±0. ±0. ± ± ±0. Terminal Arrangement (Bottom View) -ø.6 holes 4 3 SJS SQV (4.3) 7. ± ±0..0 ±0. ±0..0 Terminal Arrangement (Bottom View) ø.3 holes Switches & Pilot Lights Display Lights Timers Terminal Blocks Circuit Breakers USA: 00-6-IDEC Canada: -37-IDEC 743

9 Operating Instructions Operating Instructions Terminal Blocks Timers Display Lights Switches & Pilot Lights Driving Circuit for Relays. To ensure correct relay operation, apply rated voltage to the relay coil.. Input voltage for the DC coil: A complete DC voltage is best for the coil power to make sure of stable relay operation. When using a power supply containing a ripple voltage, suppress the ripple factor within %. When power is supplied through a rectifi cation circuit, the relay operating characteristics, such as pickup voltage and dropout voltage, depend on the ripple factor. Connect a smoothing capacitor for better operating characteristics as shown below. Smoothing Capacitor R Relay Pulsation Emin Emax Emean DC Emax Emin Ripple Factor (%) 00% Emean Emax = Maximum of pulsating current Emin = Minimum of pulsating current Emean= DC mean value 3. Leakage current while relay is off: When driving an element at the same time as the relay operation, special consideration is needed for the circuit design. As shown in the incorrect circuit below, leakage current (Io) fl ows through the relay coil while the relay is off. Leakage current causes coil release failure or adversely affects the vibration resistance and shock resistance. Design a circuit as shown in the correct example. Incorrect R Io TE Correct 4. Surge suppression for transistor driving circuits: When the relay coil is turned off, a high-voltage pulse is generated, causing a transistor to deteriorate and sometimes to break. Be sure to connect a diode to suppress the back electromotive force. Then, the coil release time becomes slightly longer. To shorten the coil release time, connect a Zener diode between the collector and emitter of the transistor. Select a Zener diode with a Zener voltage slightly higher than the power voltage. Back emf suppressing diode R R Relay Protection for Relay Contacts. The contact ratings show maximum values. Make sure that these values are not exceeded. When an inrush current fl ows through the load, the contact may become welded. If this is the case, connect a contact protection circuit, such as a current limiting resistor.. Contact protection circuit: When switching an inductive load, arcing causes carbides to form on the contacts, resulting in increased contact resistance. In consideration of contact reliability, contact life, and noise suppression, use of a surge absorbing circuit is recommended. Note that the release time of the load becomes slightly longer. Check the operation using the actual load. Incorrect use of a contact protection circuit will adversely affect switching characteristics. Four typical examples of contact protection circuits are shown in the following table: RC Diode Varistor C R C R D Varistor Ind. Ind. Ind. Ind. This protection circuit can be used when the load impedance is smaller than the RC impedance in an AC load power circuit. R: Resistor of approximately the same resistance value as the load C:0. to μf This protection circuit can be used for both AC and DC load power circuits. R: Resistor of approximately the same resistance value as the load C: 0. to μf This protection circuit can be used for DC load power circuits. Use a diode with the following ratings. Reverse withstand voltage: voltage of the load circuit x 0 Forward current: More than the load current This protection circuit can be used for both AC and DC load power circuits. For a best result, when using a power voltage of 4 to 4V AC/DC, connect a varistor across the load. When using a power voltage of 00 to V AC/DC, connect a varistor across the contacts. 3. Do not use a contact protection circuit as shown below: C C This protection circuit is very effective in arc suppression when opening the contacts. But, the capacitor is charged while the contacts are opened. When the contacts are closed, the capacitor is discharged through the contacts, increasing the possibility of contact welding. This protection circuit is very effective in arc suppression when opening the contacts. But, when the contacts are closed, a current flows to charge the capacitor, causing contact welding. Generally, switching a DC inductive load is more diffi cult than switching a DC resistive load. Using an appropriate arc suppressor, however, will improve the switching characteristics of a DC inductive load. Soldering Circuit Breakers. When soldering the relay terminals, use a soldering iron of 30 to W, and quickly complete soldering (within approximately 3 seconds).. Use a non-corrosive rosin fl ux

10 Operating Instructions Operating Instructions con t Other Precautions. General notice: To maintain the initial characteristics, do not drop or shock the relay. The relay cover cannot be removed from the base during normal operation. To maintain the initial characteristics, do not remove the relay cover. Use the relay in environments free from condensation, dust, sulfur dioxide (SO ), and hydrogen sulfide (H S). Make sure that the coil voltage does not exceed applicable coil voltage range. Turn off the power to the relay before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fi re hazard. Observe specifications and rated values, otherwise electrical shock or fi re hazard may be caused. Use wires of the proper size to meet voltage and current requirements. Tighten the terminal screws on the relay socket to the proper tightening torque. Surge absorbing elements on AC relays with RC or DC relays with diode are provided to absorb the back electromotive force generated by the coil. When the relay is subject to an excessive external surge voltage, the surge absorbing element may be damaged. Add another surge absorbing provision to the relay to prevent damage. Safety Precautions. UL and CSA ratings may differ from product rated values determined by IDEC. 3. Do not use relays in the vicinity of strong magnetic fi eld, as this may affect relay operation. Precautions for the RU Relays Before operating the latching lever of the RU relay, turn off the power to the RU relay. After checking the circuit, return the latching lever to the original position. Do not use the latching lever as a switch. The durability of the latching lever is a minimum of 00 operations. When using DC loads on 4PDT relays, apply a positive voltage to terminals of neighboring poles and a negative voltage to the other terminals of neighboring poles to prevent the possibility of short circuits. DC relays with a diode have a polarity in the coil terminals. Apply the DC voltage to the correct terminals. Switches & Pilot Lights Display Lights Timers Terminal Blocks Circuit Breakers USA: 00-6-IDEC Canada: -37-IDEC 77