RF1V Force Guided Relays / SF1V Relay Sockets
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1 FV Force Guided elays / SFV elay Sockets ompact and EN compliant FV force guided relays. Force guided contact mechanism (EN00 Type A TÜV approved) ontact configuration -pole (NO-N, NO-N) -pole (NO-N, NO-N, NO-N) Built-in LED indicator available. Fast response time (8 ms maximum). High shock resistance (00 m/s minimum) Finger-safe DIN rail mount socket and P board mount socket. Applicable Standard UL08 SA. No. EN00 EN80- Types Force Guided elays -pole -pole ontact NO-N NO-N NO-N NO-N NO-N Marking ertification Organization / File No. UL/c-UL File No. E99 TÜV SÜD ated oil Voltage Without LED Indicator With LED Indicator Ordering Type No. Ordering Type No. V D FV-AB-D FV-ABL-D V D FV-AB-D FV-ABL-D 8V D FV-AB-D8 FV-ABL-D8 V D FV-AB-D FV-ABL-D V D FV-AB-D FV-ABL-D 8V D FV-AB-D8 FV-ABL-D8 V D FV-AB-D FV-ABL-D V D FV-AB-D FV-ABL-D 8V D FV-AB-D8 FV-ABL-D8 V D FV-AB-D FV-ABL-D V D FV-AB-D FV-ABL-D 8V D FV-AB-D8 FV-ABL-D8 V D FV-AB-D FV-ABL-D V D FV-AB-D FV-ABL-D 8V D FV-AB-D8 FV-ABL-D8 Sockets Types No. of Poles Ordering Type No. SFV--07L DIN ail Mount Sockets SFV--07L SFV-- P Board Mount Sockets SFV-- ertification for Sockets Applicable Standard Marking ertification Organization / File No. UL08 SA. No. EN7000 EN700 UL/c-UL File No. E7 TÜV SÜD E Low Voltage Directive (DIN rail mount sockets only) oil atings -pole -pole ontact NO-N NO-N NO-N NO-N NO-N ated oil Voltage (V) ated urrent (ma) ±0% (at 0 ) (Note ) oil esistance (Ω) ±0% (at 0 ) V D 0 00 V D 00 8V D V D 0 00 V D 00 8V D V D.8 V D 0.8 8V D V D.8 V D 0.8 8V D V D.8 V D 0.8 8V D Pickup Voltage Note : For relays with LED indicator, the rated current increases by approx. ma. Note : Maximum continuous applied voltage is the maximum voltage that can be applied to relay coils. Operating haracteristics (at 0 ) Dropout Voltage Maximum ontinuous Applied Voltage (Note ) 7% maximum 0% minimum 0% onsumption Approx. 0.W Approx. 0.W (0909)
2 FV Force Guided elays / SFV elay Sockets elay Specifications Number of Poles -pole -pole ontact onfiguration NO-N NO-N NO-N NO-N NO-N ontact esistance (initial value) (Note ) 00 mω maximum ontact Material AgSnO (Au flashed) ated Load (resistive load) A 0V A, A 0V D Allowable Switching (resistive load) 00 VA, 80W Allowable Switching Voltage 0V A, 0V D Allowable Switching urrent A Minimum Applicable Load (Note ) V D, ma (reference value) onsumption (approx.) 0.W 0.W Insulation esistance 000 MΩ minimum (00V D megger, same measurement positions as the dielectric strength) Between contact and coil 000V A, minute Dielectric Strength Between contacts of different poles Between contacts of the same pole Operate Time (at 0 ) esponse Time (at 0 ) (Note ) elease Time (at 0 ) Vibration Operating Extremes esistance Damage Limits Shock esistance Electrical Life 00V A, minute Between contacts 7-8 and V A, min. Between contacts - and - Between contacts - and 7-8 Between contacts - and V A, minute Between contacts 7-8 and - Between contacts 9-0 and - Between contacts - and - 000V A, min. Between contacts - and - Between contacts - and 7-8 Between contacts - and 9-0 Between contacts 7-8 and V A, minute 0 ms maximum (at the rated coil voltage, excluding contact bounce time) 8 ms maximum (at the rated coil voltage, excluding contact bounce time) 0 ms maximum (at the rated coil voltage, excluding contact bounce time) 0 to Hz, amplitude 0.7 mm 0 to Hz, amplitude 0.7 mm Operating Extremes (half sine-wave pulse: ms) 00 m/s, when mounted on DIN rail mount socket: 0 m/s Damage Limits (half sine-wave pulse: ms) 000 m/s 0V A A resistive load: 00,000 operations minimum (operating frequency 00 per hour) 0V D A resistive load: 00,000 operations minimum (operating frequency 00 per hour) 0V A A resistive load: 00,000 operations minimum (operating frequency 800 per hour) 0V D A resistive load: 00,000 operations minimum (operating frequency 800 per hour) [A ] 0V A A inductive load: 00,000 operations minimum (operating frequency 00 per hour, cos ø = 0.) [D ] V D A inductive load: 00,000 operations minimum (operating frequency 00 per hour, L/ = 8 ms) 0 million operations minimum (operating frequency 0,800 operations per hour) 0 to 8 (no freezing) to 8%H (no condensation) 0 to 8 00 operations per hour Mechanical Life Operating Temperature (Note ) Operating Humidity Storage Temperature Operating Frequency (rated load) Weight (approx.) 0g g Note : Measured using V D,A voltage drop method. Note : Failure rate level P (reference value) Note : esponse time is the time until NO contact opens, after the coil voltage is turned off. Note : When using at 70 to 8, reduce the switching current by 0.A/. Socket Specifications Type SFV--07L SFV--07L SFV-- SFV-- ated urrent A ated Voltage 0V A/D Insulation esistance 000 MΩ minimum (00V D megger, between terminals) Dielectric Strength 00V A, minute (between terminals) Screw Terminal Style M slotted Phillips screw Applicable Wire 0.7 to. mm (8 AWG to AWG) ecommended Screw Tightening Torque 0. to 0.8 N m Terminal Strength Wire tensile strength: 0N min. Vibration esistance Damage limits: 0 to Hz, amplitude 0.7 mm esonance: 0 to Hz, amplitude 0.7 mm Shock esistance 000 m/s Operating Temperature (Note) 0 to 8 (no freezing) Operating Humidity to 8% H (no condensation) Storage Humidity 0 to 8 Degree of Protection IP0 (finger-safe screw terminals) Weight (approx.) 0g g 9g 0g Note: When using at 70 to 8, reduce the switching current by 0.A/. Applicable rimping Terminals. max..0 min..0 max.. min. Note: ing tongue terminals cannot be used. (0909)
3 FV Force Guided elays / SFV elay Sockets Accessories Item Appearance Specifications Type No. Ordering Type No. Package Quantity emarks DIN ail Aluminum Weight: Approx. 00g Steel Weight: Approx. 0g BAA000 BAA000PN0 0 BAP000 BAP000PN0 0 Length: m Width: mm Aluminum Weight: Approx. 0g BNDN000 BNDN000 North American standard product Length: m Width: mm End lip Metal (zinc plated steel) Weight: Approx. g BNL BNLPN0 0 BNL BNLPN0 0 haracteristics Maximum Switching apacity Electrical Life urve Load urrent (A) 0 0. D esistive Load 0 00 Load Voltage (V) A esistive Load 0 Life ( 0,000 operations) V A esistive Load 0V D esistive Load 0. Load urrent (A) 0 Notes on ontact Gaps except Welded ontacts Example: FV-AB-D If the NO contact (7-8 or 9-0) welds, the N contact (- or -) remains open even when the relay coil is de-energized, maintaining a gap of 0. mm. The remaining unwelded NO contact (9-0 or 7-8) is either open or closed. If the N contact (- or -) welds, the NO contact (7-8 or 9-0) remains open even when the relay coil is energized, maintaining a gap of 0. mm. The remaining unwelded N contact (- or -) is either open or closed. 9 0 FV Dimensions FV (-pole) FV (-pole) 0 max. 0 max. P Board Terminal Type Mounting Hole Layout (Bottom View) FV (-pole) 0-. hole max. max. max max.. 0. Internal onnection (Bottom View) FV (-pole) Without LED Indicator 90 NO-N ontact 90 NO-N ontact FV (-pole) Without LED Indicator 90 NO-N ontact. 0. ±0. 0. ±0. 0. (.8) ±0..97±0.. ±0. FV (-pole) (.8) NO-N ontact.97±0. ± ±0. -. hole ±0. ±0. ±0. 90 NO-N ontact With LED Indicator With LED Indicator 90 NO-N ontact 90 NON ontact 90 NO-N ontact 90 NO-N ontact 90 NO-N ontact (0909)
4 FV Force Guided elays / SFV elay Sockets SFV DIN ail Mount Socket Dimensions SFV--07L (-pole) (Internal onnection) 0 9 M Terminal Screw ø.. 7. SFV--07L (-pole) (Internal onnection) M Terminal Screw ø ±0. M. or ø holes ± (Panel Mounting Hole Layout) 80.0 ±0. M. or ø holes (Panel Mounting Hole Layout). ±0. SFV P Board Mount Sockets SFV-- (-pole) 0 max. max. SFV-- (-pole) 0 max. max. () () max () () max P Board Mounting Hole Layout / Terminal Arrangement (Bottom View) -ø. holes for M self-tapping screws. ±0..8 ± ±0. 0- ø. hole P Board Mounting Hole Layout / Terminal Arrangement (Bottom View) -ø. holes for M self-tapping screws ±0. ± ±0. -ø. hole ±0. (.9.97 ±0. ±0.. ±0. ±0. ±0. 0. (.9).97±0. ±0..±0. ±0. ±0. All dimensions in mm. (0909)
5 FV Force Guided elays / SFV elay Sockets Instructions. Driving ircuit for elays. To make sure of correct relay operation, apply rated voltage to the relay coil. Pickup and dropout voltages may differ according to operating temperature and conditions.. Input voltage for D coil: A complete D voltage is best for the coil power to make sure of stable operation. When using a power supply containing a ripple voltage, suppress the ripple factor within %. When power is supplied through a rectifications circuit, relay operating characteristics, such as pickup voltage and dropout voltage, depend on the ripple factor. onnect a smoothing capacitor for better operating characteristics as shown below. Smoothing apacitor elay Pulsation Emin Emax Emean D Emax Emin ipple Factor (%) 00% Emean Emax = Maximum of pulsating current Emin = Minimum of pulsating current Emean= D mean value. Operating the relay in sync with an A load: If the relay operates in sync with A power voltage of the load, the relay life may be reduced. If this is the case, select a relay in consideration of the required reliability for the load. Or, make the relay turn on and off irrespective of the A power phase or near the point where the A phase crosses zero voltage. Vin EA Vin TE Load EA. Leakage current while relay is off: When driving an element at the same time as the relay operation, special consideration is needed for the circuit design. As shown in the incorrect circuit below, leakage current (Io) flows through the relay coil while the relay is off. Leakage current causes coil release failure or adversely affects the vibration resistance and shock resistance. Design a circuit as shown in the correct example. Incorrect orrect. Surge suppression for transistor driving circuits: When the relay coil is turned off, a high-voltage pulse is generated. Be sure to connect a diode to suppress the counter electromotive force. Then, the coil release time becomes slightly longer. To shorten the coil release time, connect a Zener diode between the collector and emitter of the controlling transistor. Select a Zener diode with a Zener voltage slightly higher than the power voltage. lo TE ounter emf suppressing diode elay. The coil terminal of the relay has polarity. onnect terminals according to the internal connection diagram. Incorrect wiring may cause malfunction.. Protection for elay ontacts. The contact ratings show maximum values. Make sure that these values are not exceeded. When an inrush current flows through the load, the contact may become welded. If this is the case, connect a contact protection circuit, such as a current limiting resistor.. ontact protection circuit: When switching an inductive load, arcing causes carbides to form on the contacts, resulting in an increased contact resistance. In consideration of contact reliability, contact life, and noise suppression, use of a surge absorbing circuit is recommended. Note that the release time of the load becomes slightly longer. heck the operation using an actual load. Incorrect use of a contact protection circuit will adversely affect switching characteristics. Four typical examples of contact protection circuits are shown in the following table: Diode Varistor D Varistor This protection circuit can be used when the load impedance is smaller than the impedance in an A load power circuit. : esistor of approximately the same resistance value as the load : 0. to μf This protection circuit can be used for both A and D load power circuits. : esistor of approximately the same resistance value as the load : 0. to μf This protection circuit can be used for D load power circuits. Use a diode with the following ratings. everse withstand voltage: voltage of the load circuit 0 Forward current: More than the load current This protection circuit can be used for both A and D load power circuits. For a best result, when using on a power voltage of to 8V A/D, connect a varistor across the load. When using on a power voltage of 00 to 0V A/D, connect a varistor across the contacts.. Do not use a contact protection circuit as shown below: Load Load This protection circuit is very effective in arc suppression when opening the contacts. But, the capacitor is charged while the contacts are opened. When the contacts are closed, the capacitor is discharged through the contacts, increasing the possibility of contact welding. This protection circuit is very effective in arc suppression when opening the contacts. But, when the contacts are closed, a current flows to charge the capacitor, causing contact welding. Generally, switching a D inductive load is more difficult than switching a D resistive load. Using an appropriate arc suppressor will improve the switching characteristics of a D inductive load.. Usage, transport, and storage conditions. Temperature, humidity, atmospheric pressure during usage, transport, and storage. ➀ Temperature: to 8 (no freezing) When the temperature is 70 to 80, reduce the A max. switching current by 0. A/ ➁ Humidity: to 8%H (no condensation) The humidity range varies with temperature. Use within the range indicated in the chart below. ➂ Atmospheric pressure: 8 to 0 kpa Operating temperature and humidity range Humidity (%H) 8 Tolerance ange (Avoid freezing when using at temperatures below 0º) (Avoid condensation when using at temperatures above 0º) Temperature (º). ondensation ondensation occurs when there is a sudden change in temperature under high temperature and high humidity conditions. The relay insulation may deteriorate due to condensation.. Freezing ondensation or other moisture may freeze on the relay when the temperatures is lower than 0º. This causes problems such as sticking of movable parts or delay in operation.. Low temperature, low humidity environments Plastic parts may become brittle when used in low temperature and low humidity environments.. Panel Mounting When mounting DIN rail mount sockets on a panel, take the following into consideration. Use M. screws, spring washers, and hex nuts. For mounting hole layout, see page. Keep the tightening torque within 0.9 to 0.8 N m. Excessive tightening may cause damage to the socket.. Others. General notice: ➀ To maintain the initial characteristics, do not drop or shock the relay. ➁ The relay cover cannot be removed from the base during normal operation. To maintain the initial characteristics, do not remove the relay cover. ➂ Use the relay in environments free from condensation, dust, sulfur dioxide (SO ), and hydrogen sulfide (H S). ➃ The FV relay cannot be washed as it is not a sealed type. Also make sure that flux does not leak to the P board and enter the relay.. onnecting outputs to electronic circuits: When the output is connected to a load which responds very quickly, such as an electronic circuit, contact bouncing causes incorrect operation of the load. Take the following measures into consideration. ➀ onnect an integration circuit. ➁ Suppress the pulse voltage due to bouncing within the noise margin of the load.. Do not use relays in the vicinity of strong magnetic field, as this may affect relay operation.. UL and SA ratings may differ from product rated values determined by IDE.. Notes on P Board Mounting When mounting or more relays on a P board, keep a minimum spacing of 0 mm in each direction. If used without spacing of 0 mm, rated current and operating temperature differs. onsult IDE. Manual soldering: Solder the terminals at 00 within sec. Auto-soldering: Preliminary heating at 0 within 0 sec. Solder at 0 ± within sec. Because the terminal part is filled with epoxy resin, do not excessively solder or bend the terminal. Otherwise, air tightness will degrade. Avoid the soldering iron from touching the relay cover or the epoxy filled terminal part. Use a non-corrosive resin flux. (0909) 7
6 FV Force Guided elays/ SFV elay Sockets ontrol circuits conforming with safety categories,, and can be constructed. Safety category control circuits The circuit example below consisting of interlock switches, force guided relays, and safety contactors are only a part of a safety-related system in a machine. In actual machines, risk assessment must be performed taking various aspects into consideration such as hazard types, safeguarding measures, and change of hazard level in operating mode, in order to reduce the risk of the entire machine to a tolerable level. The safety category of a machine needs to be evaluated for the entire safety-related system. HSB Subminiature Interlock Switch L() V D F S K () () K Safety guard open KM KM S () F Safety function at occurrence of single faults. If a short-circuit failure occurs at either of the S channels, when the safety guard is opened, K does not turn off but K turns off, so safety function (power interruption to the motor) is maintained. The system does not restart because the N contact of K remains open and K is not energized even when S is turned on.. If a short-circuit failure occurs between S channels, the potential difference of K and K coils become 0V, turning K and K off. (Fault detection function between safety input circuits). If NO contact of KM is welded, KM turns off when the safety guard is opened, so the safety function (power interruption to the motor) is maintained. The system does not restart because the N contact remains open and K is not energized even when S is turned on.. If the NO contact of K is welded, K turns off when the safety guard is opened, so the safety function (power interruption to the motor) is maintained. The system does not restart because the N contact of K remains open and K is not energized even when S is turned on.. If N contact of K is welded, K and K turn off when the safety guard is opened, so the safety function (power interruption to the motor) is maintained. Also, the system does not restart because NO contact of K does not shut, therefore K and K cannot be energized. () F to F S: HSB subminiature interlock switch S: Start switch (HW series momentary type) K, K, K: FV force guided relays KM, KM: Safety contactor M: Motor F: Protection fuse for safety circuit F: Protection fuse for mechanical contact output of force guided relay contact F to F: Protection fuse for mechanical contact output of safety contactors L () 0V K K K K KM () KM M Time hart S: HSB subminiature interlock switch S: Start switch K: Force guided contacts Safety guard closed Start switch (S) ON OFF Safety guard open FV force guided contacts K, K: Force guided contacts Safety contactor output (KM, KM) Specifications and other descriptions in this catalog are subject to change without notice. IDE OPOATION (USA) 7 Elko Drive, Sunnyvale, A , USA Tel: / (800) -IDE () Fax: / (800) - opencontact@idec.com IDE ANADA LIMITED Pepper Mill ourt, Unit, Mississauga, Ontario, LL X7, anada Tel: , Toll Free: (888) 7- Fax: sales@ca.idec.com IDE AUSTALIA PTY. LTD. / Macro ourt, owville, Victoria 78, Australia Tel: --97-, Toll Free: Fax: sales@au.idec.com IDE ELETONIS LIMITED Unit, Beechwood, hineham Business Park, Basingstoke, Hampshire G 8WA, UK Tel: --000, Fax: sales@uk.idec.com 7-, Nishi-Miyahara -home, Yodogawa-ku, Osaka -80, Japan Tel: , Fax: marketing@idec.co.jp IDE ELEKTOTEHNIK GmbH Wendenstrasse, 07 Hamburg, Germany Tel: , Fax: service@idec.de IDE (SHANGHAI) OPOATION oom 08-09, F, Gangtai Plaza, No. 700, Yan'an East oad, Shanghai 0000, P Tel: , Fax: idec@cn.idec.com IDE (BEIJING) OPOATION oom B, Tower B, The Grand Pacific Building, 8A Guanghua oad, haoyang District, Beijing 000, P Tel: , Fax: IDE (SHENZHEN) OPOATION Unit AB-B, Tian Xiang Building, Tian an yber Park, Fu Tian District, Shenzhen, Guang Dong 800, P Tel: , Fax: IDE IZUMI (H.K.) O., LTD. Units -, Level 7, Tower, Millennium ity, 88 Kwun Tong oad, Kwun Tong, Kowloon, Hong Kong Tel: , Fax: info@hk.idec.com IDE TAIWAN OPOATION 8F-, No. 79, Hsin Tai Wu oad, Sec., Hsi-hih, Taipei ounty, Taiwan Tel: , Fax: service@tw.idec.com IDE IZUMI ASIA PTE. LTD. No., Tannery Lane #0-0, HB entre, Singapore 7788 Tel: -7-, Fax: info@sg.idec.com at. No. EP0-0 MAH T PINTED IN JAPAN (0909)
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