How to Install CAUTION. Panel. 150mm. 150mm. Direction to insert the controller Insert the controller into the opening at the front of the panel.
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1 User s IM DDE This manual describes installation, wiring, and other tasks required to make the ler ready for operation.. Safety Precautions. Model and Suffix Codes. How to Install. How to Connect Wires. Hardware Specifications. Terminal Wiring Diagrams Introduction Thank you for purchasing the / digital indicating ler. The ler is shipped from the factory with hardcopy user s manuals (A size) and user s manual on CDROM. The user s manuals in hardcopy format describe the operating procedures required for basic use. It is recommended that you refer to these user s manuals to understand [] installation, [] initial settings, and [] operating procedures of the ler. The CDROM contains an (Reference) with descriptions of various functions and setting ranges that can be set as necessary. Moreover, the use of an optional setting tool (model: E) allows you to easily perform settings and adjustments with a PC. How to Use the s Purpose Title Description Media Setup Describes the tasks (installation, wiring, and others) required Asize paper, Installation to make the ler ready for operations. back and front Basic operation Describes examples of setting input types, Asize paper, Initial Settings types, and alarm types. Making settings described herein front allows you to carry out basic. Operating Operations Describes operation sequences. For operation Asize paper, procedures through external contact inputs, see the back of Installation back and troubleshooting. Brief operation and recording s Contains the map used as a guideline for setting s and lists of s for recording User Settings. Detailed description of functions (Reference) Describes functions more advanced than those explained in the hardcopy user s manuals.. Safety Precautions The following symbol is indicated on the ler to ensure safe use. CAI Asize paper, back and front CDROM This symbol on the ler indicates that the operator must refer to an explanation in the user s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life. The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CDROM. Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure. IMPORTAT Draws attention to information that is essential for understanding the operation and/or features of the ler.. Model and Suffix Codes Before using the ler, check that the model and suffix codes match your order. Model Suffix Code Description Digital indicating ler (provided with retransmission and V DC loop power supply as standard) Type Optional functions Models / Installation Standard type Heating/cooling type Standard type (with V DC loop power supply) ne With, heater burnout alarm With heater burnout alarm Check that the following items are provided: Digital indicating ler (of ordered model):... Brackets (mounting hardware):... pair Unit label:... s:... (A size) (Reference) (CDROM version):... nd Edition: Jul,. How to Install To install the ler, select a location where: () no one may accidentally touch the terminals, () mechanical vibrations are minimal, () corrosive gas is minimal, () temperature can be maintained at about C and the fluctuation is minimal, () no direct radiant heat is present, () no magnetic disturbances are caused, () no wind blows against the terminal board (reference junction compensation element), () no water is splashed, () no flammable materials are around, ever place the ler directly on flammable items or equipment. If the ler has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the ler, at least mm away from every side; the panels should be made of either.mmthick metalplated steel plates or.mmthick uncoated steel plates. ever touch the opening at the bottom of the case. It is to be used in the factory at shipping. Installation Position Install the ler at an angle within from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal. External Dimensions and Panel Cutout Dimensions General installation ().. min. General installation () min.. () () min.. min.. arge bracket. to mm (Panel thickness) Sidebyside close installation. Front panel of ler [() ]. Unit: mm "" stands for the number of lers to be installed. However, the measured applies if.. to mm (Panel thickness) Sidebyside close installation mm [() ]. mm Unit: mm mm "" stands for the number of lers to be installed. However, the measured applies if. mm Must not exceed Rear of ler How to Install CAI Turn off the power to the ler before installing it on the panel because there is a possibility of electric shock. Direction to insert the ler Insert the ler into the opening at the front of the panel.. How to Connect Wires CAI After opening the mounting hole on the panel, follow the procedures below to install the ler:. Insert the ler into the opening from the front of the panel so that the terminal board on the rear is at the far side.. Set the brackets in place on the top and bottom of the ler as shown in the figure on the left, then tighten the screws of the brackets. Take care not to overtighten them. ) Before carrying out wiring, turn off the power to the ler and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. ) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience. ) Provide power from a singlephase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other. ) For thermocouple input, use shielded compensating lead wires for wiring. For, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below. ) Control relays may be replaced. However, because they have a life of, times that of the resistance load, use auxiliary relays to turn on/off a load. ) The use of inductance () loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a sparkremoval surge suppression circuit, into the line in parallel with the load. ) When there is possibility of being struck by external lightening surge, use the arrester to protect the instrument. For DC Wiring / s contact (Use one with a relay coil rating less than the s contact rating.) External DC power supply R Diode (Mount it directly to the relay coil terminal (socket).) Cable Specifications and Recommended Cables Purpose For AC Wiring / s contact (Use one with a relay coil rating less than the s contact rating.) ame and Manufacturer, grounding, relay contact s V C insulated wires, JIS C,. to. mm Thermocouple Shielded compensating lead wires, JIS C, X (See Yokogawa Electric's GS BUE.) RTD Shielded wires (three conductors), U (Hitachi Cable) Other signals Shielded wires Recommended Terminal ugs Applicable wire size. to. mm. m or less mm or less Panel (bottom mounting hardware).mm Terminal Covers (Optional parts) Tightening torque Target Model Part umber Sales Unit For TYD For TYE or mm or less. Before attaching the terminal cover, bend the side with the groove inward as shown in Fig. A. Be careful not to bend it backwards. This not only marks it harder to attach the cover but will also weaken its hold.. Fit the holes on the top and bottom of the terminal cover the projections on the brackets (Fig. B) and lock in place. The figure right shows the attachment of a terminal cover to ler. arge bracket (top mounting hardware) Terminal board Insert a screwdriver into the brackets to tighten the screws..mm Figure A Figure B External AC power supply R CR filter (Mount it directly to the relay coil terminal (socket).) Fold the cover in the direction of the arrow. Fit the cover hold over the protrusion on the mounting bracket.. Hardware Specifications Input Signals umber of inputs: (terminals ) Input type: Universal input system. The input type can be selected with the software. Sampling period: ms Burnout detection: Functions at TC, RTD, standard signal (. to V or to V) Up, down, and off can be specified. For standard signal, burnout is determined to have occurred if it is. V or less. Input bias current:. A (for TC or RTD bterminal) Measurement current (RTD): About. ma Input resistance: M or more for thermocouple or mv input About M for DC voltage input Allowable signal source resistance: or less for thermocouple or mv input Effects of signal source resistance:. V/ or less k or less for DC voltage input Effects of signal source resistance: About./ Allowable wiring resistance: for Maximum /wire: Conductor resistance between three wires should be equal However, /wire for a maximum range of. to. C. Wire resistance effect:. C / Allowable input voltage: V DC for thermocouple, mv, or V DC for DC voltage input ise rejection ratio: db (/ Hz) or more in normal mode db (/ Hz) or more in common mode Reference junction compensation error:. C ( to C). C ( to C, to C) Applicable standards: JIS, IEC, DI (ITS) for thermocouples and RTD oop Power Supply Supplies power to a twowire transmitter. ( V DC: terminals ; V DC: terminals ) A resistor ( to ) connected between the ler and transmitter converts a current signal into a voltage signal, which is then read via the input terminal. Supply voltage:. to. V DC, max. ma (provided with a protection circuit against a field shortcircuit);. to. V DC, max. ma (only for models with V DC loop power supply) When using the V DC loop power supply of the, keep the operating ambient temperature between C and C. Retransmission Output Either, target, or is. Either the retransmission or the loop power supply can be used with terminals. umber of s: (terminals ) Output signal: ma DC oad resistance: or less Output accuracy:. of span under standard operating conditions ( C, RH, power frequency of / Hz) Control Output Universal system, The type can be selected with the software. Current (Standard type: terminals ; Heating side: terminals ; Cooling side: terminals ) umber of s Output signal oad resistance Output accuracy or (two for heating/cooling type), switched between a and current. ma DC or less. of span under standard operating conditions ( C, RH, power frequency of / Hz) Voltage pulse (Standard type: terminals ; Heating side: terminals ; Cooling side: terminals ) umber of s Output signal Resolution or (two for heating/cooling type), switched between a and current. voltage = V or more (load resistance: or more) voltage =. V DC or less ms contact (Standard type: terminals ; Heating side: terminals ; Cooling side: terminals ) umber of s or (two for heating/cooling type) Output signal Three terminals (,, and common) / Two terminals rating Terminals : V AC or V DC, A (resistance load) Terminals : V AC or V DC, A (resistance load) Resolution ms Inputs Purpose: Selection between target s or Auto/Man modes, or for other purposes umber of inputs: Input type: nvoltage contact or transistor open collector input Input contact rating: V DC, ma or more /off determination: For nonvoltage contact input, contact resistance of k or less is determined as on and contact resistance of k or more as off. For transistor open collector input, input voltage of V or less is determined as on and leakage current must not exceed A when off. Minimum status detection hold time: About second. Outputs Purpose: Alarm, FAI, and others umber of s: contact rating: V AC/ A or V DC/ A ; a ( terminal is common), (FAI ; b) Display Specifications : : digit, segment red ED, character height of mm : digit, segment red ED, character height of mm Setpoint : digit, segment red ED, character height of. mm (for both and ) Status indicating lamps: EDs Safety and EMC Standards Safety: Compliant with IEC: and E: Approved by CSA CSA installation category (overvoltage category) : CATII (IEC) Approved by U EMC standards: Complies with E The instrument continues to operate at a measuring accuracy of within of the range during tests. Construction, Installation, and Wiring Construction: ly the front panel is dustproof and dripproof (protection class IP) For sidebyside close installation the ler loses its dustproof and dripproof protection. Material: ABS resin and polycarbonate Case color: Black Weight: About kg or less Dimensions: (W) (H) (depth from panel face) mm (W) (H) (depth from panel face) mm Installation: Panelmounting type. With top and bottom mounting hardware ( each) Panel cutout dimensions:. (W). (H) mm. (W). (H) mm Installation position: Up to upward facing (not designed for facing downward) Wiring: M. screw terminals (for signal wiring and power/ ground wiring as well) Power Supply Specifications : Rated voltage of to V AC ( ), / Hz Power consumption: Max. VA (. W max.) Internal fuse rating: V AC,.A timelug fuse Data backup: nvolatile memory (can be written to up to, times) Withstanding voltage Between primary terminals* and secondary terminals**: At least V AC for minute (te) Between primary terminals* and grounding terminal: At least V AC for minute (te) Between grounding terminal and secondary terminals**: At least V AC for minute Between secondary terminals**: At least V AC for minute * Primary terminals indicate power terminals and relay terminals ** Secondary terminals indicate analog I/O signal, voltage pulse, and contact input terminals te: The withstanding voltage is specified as V AC per minute to provide a margin of safety. Insulation resistance: M or more at V DC between power terminals and grounding terminal Grounding: Class grounding (grounding resistance of or less) Signal Isolations input terminals: Isolated from other input/ terminals. t isolated from the internal circuit. V DC loop power supply terminals: t isolated from ma analog and. Isolated from other input/ terminals and internal circuit. V DC loop power supply terminals: Isolated from the V DC loop power supply terminals, ma analog terminals and terminals, other I/O terminals and the internal circuitry. ma analog terminals (for and retransmission): t isolated between ma s nor from V DC loop power supply and. Isolated from other input/ terminals and internal circuit. Voltage pulse terminals: t isolated from ma s and V DC loop power supply. Isolated from other input/ terminals and internal circuit. contact terminals: Isolated between contact terminals and from other input/ terminals and internal circuit. input terminals: t isolated between contact input terminals and from terminals. Isolated from other input/ terminals and internal circuit. contact alarm terminals: t isolated between relay contact alarm s. Isolated from other input/ terminals and internal circuit. RS terminals: t isolated from contact input terminals. Isolated from other input/ terminals and internal circuit. Power terminals: Isolated from other input/ terminals and internal circuit. Grounding terminals: Isolated from other input/ terminals and internal circuit. Environmental Conditions operating conditions: Ambient temperature: to C ( C or less for sidebyside close installation) The operating ambient temperature range is between C and C when the V DC loop power supply of the is used. Temperature change rate: C/h or less Ambient humidity: to RH (no condensation allowed) Magnetic field: A/m or less Continuous vibration at to Hz: Full amplitude of. mm or less Continuous vibration at to Hz:. m/s or less Shortperiod vibration:. m/s, seconds or less Shock: m/s or less, ms Installation height: Height above sea level of m or less Warmup time: minutes or more after power on Transportation and storage conditions: Temperature: to C Temperature change rate: C/h or less Humidity: to RH (no condensation allowed) Effects of changes in operating conditions Effects from changes in ambient temperature: voltage or thermocouple input, V/ C or. of F.S./ C, whichever is larger,. C / C (ambient temperature) or less analog,. of F.S./ C or less Effects from power supply fluctuation (within rated voltage range) analog input, V/ V or. of F.S./ V, whichever is larger analog,. of F.S./ V or less IM DDE ()
2 . Terminal Wiring Diagrams Standard Type (Model or ) or Heating/Cooling type(model ) Control contact te: Select this option from the OT. * proportional PID relay contact is configured at factory rating: V AC, A V DC, A (resistance load) Alarm Alarm Alarm A A RS * Wiring can only be carried out for lers with SDB() SDA() RDB() RDA() Alarm A contact rating: V AC, A V DC, A (resistance load) CAI Before carrying out wiring, turn off the power to the ler and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. Allowable range: to V AC ( ) / Hz shared * This wiring is only Heater current possible for a ler detection input with a heater burnout alarm. Do not use unassigned terminals as relay terminals. functions. Maximum baud rate: bps * Wiring can only be carried out for lers with V DC loop power supply. V DC loop power supply..vdc ( ma DC max.) Control pulse ma DC, ( V) input * t configured at factory before shipment See Initial Settings, A b B te:select this option from the OT. Retransmission ma DC V DC loop power supply..vdc ( ma DC max.) * DIS is a setup. Changing DIS allows you to change the function of external contact input. Correspondence between DIS and external contact input functions When DIS= When DIS= (Factoryset default) When DIS= When DIS= When DIS=. when DI= Hides the OCK when DI=. s to :. when DI= DI. when DI= Shows the OCK when DI= when DI= AO when DI= DI STOP when DI= DI when DI= DI RU when DI= Receiving ma DC Current * When receiving ma DC current signals, set the input type to V DC ( ). ma te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal Installation category (overvoltage category): II (IEC) * retransmission is configured at factory oad resistance: or less * If V DC loop power supply is used, retransmission cannot be used. V Transistor contact DI V DI Standard Type (Model or ) or Heating/Cooling type(model ) Control contact te: Select this option from the OT. * proportional PID relay contact is configured at factory rating: V AC, A V DC, A (resistance load) Alarm Alarm Alarm Alarm A contact rating: V AC, A V DC, A (resistance load) A A Allowable range: to V AC ( ) / Hz shared RS * Wiring can only be carried out for lers with SDB() SDA() RDB() RDA() CAI Before carrying out wiring, turn off the power to the ler and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. * This wiring is only Heater current possible for a ler detection input with a heater burnout alarm. functions. Maximum baud rate: bps * Wiring can only be carried out for lers with V DC loop power supply. V DC loop power supply..vdc ( ma DC max.) Control pulse ma DC, ( V) input * t configured at factory before shipment See Initial Settings, A b B te:select this option from the OT. Retransmission ma DC V DC loop power supply..vdc ( ma DC max.) * DIS is a setup. Changing DIS allows you to change the function of external contact input. Correspondence between DIS and external contact input functions When DIS= When DIS= (Factoryset default) When DIS= When DIS= When DIS=. when DI= Hides the OCK when DI=. s to :. when DI= DI. when DI= Shows the OCK when DI= when DI= AO when DI= DI STOP when DI= DI when DI= DI RU when DI= Receiving ma DC Current * When receiving ma DC current signals, set the input type to V DC ( ). ma te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal Installation category (overvoltage category): II (IEC) * retransmission is configured at factory oad resistance: or less * If V DC loop power supply is used, retransmission cannot be used. V Transistor contact DI V DI * OT is a setup. You can change the settings of the OT to change the type. See Initial Settings, Correspondence between OT and types OT= (factoryset default) OT= OT= OT= rating: V DC, ma or more te: External Input If the power is turned on when the external contact input is, the mode (.no or ) existing before the power is turned off will be continued. (except for RU/STOP) * OT is a setup. You can change the settings of the OT to change the type. See Initial Settings, Correspondence between OT and the types OT= (factoryset default) OT= OT= OT= rating: V DC, ma or more te: External Input If the power is turned on when the external contact input is, the mode (.no or ) existing before the power is turned off will be continued. (except for RU/STOP) proportional proportional Current off (terminals, and ) Voltage pulse (terminals and ) (terminals and ) (terminals, and ) proportional proportional Current off (terminals, and ) Voltage pulse (terminals and ) (terminals and ) (terminals, and ) Heating/Cooling Type (Model ) Heatingside contact rating: V AC, A V DC, A (resistance load) Alarm /coolingside Alarm Alarm Alarm or coolingside (te) A A A * proportional PID relay contact is configured at factory * Available if, or is set in the OT (Control Output Type) setup. contact rating: V AC, A V DC, A (resistance load) te: The coolingside is selected if, or is set in the OT (Control Output Type) setup. The alarm is not available. The ler is factoryset to the coolingside (time proportional PID relay contact ). CAI Before carrying out wiring, turn off the power to the ler and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. RS SDB() SDA() RDB() RDA() * Wiring can only be carried out for lers with functions. Maximum baud rate: bps Heatingside pulse ma DC, ( V) input * t configured at factory before shipment See Initial Settings, * Available if,,,, or is set in the OT (Control Output Type) setup. A b B ma DC Receiving ma DC Current * When receiving ma DC current signals, set the input type to V DC ( ). ma Installation category (overvoltage category): II (IEC) * retransmission is configured at factory Retransmission V DC loop power supply Coolingside ma DC, ( V)..VDC ( ma DC max.) te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal Allowable range: to V AC ( ) * DIS is a setup. Changing DIS allows you to change the function of external contact input. / Hz shared Correspondence between DIS and external contact input functions te: External Input * This wiring is only possible Heater current If the power is turned on when When DIS= When DIS= (Factoryset default) When DIS= When DIS= When DIS= V Transistor contact for a ler with a heater detection input the external contact input is,. when DI= Hides the OCK when DI=. s to :. when DI= DI DI the mode (.no or ) existing burnout alarm.. when DI= Shows the OCK when DI= when DI= V before the power is turned off will AO when DI= DI STOP when DI= DI be continued. (except for RU/ DI STOP) when DI= DI RU when DI= rating: V DC, ma or more * OT is a setup. You can change the settings of the OT to change the type. See Initial Settings, Correspondence between OT and heatingside/coolingside types OT= (factoryset default) OT= OT= OT= OT= OT= OT= OT= OT= Heating side: Heating side: Voltage pulse Heating side: Current Heating side: Heating side: Voltage pulse Heating side: Current Heating side: Heating side: Voltage pulse Heating side: Current (terminals, and ) (terminals and ) (terminals and ) (terminals, and ) (terminals and ) (terminals and ) (terminals, and ) (terminals and ) (terminals and ) Cooling side: Cooling side: Cooling side: Cooling side: Voltage pulse Cooling side: Voltage pulse Cooling side: Voltage pulse Cooling side: Current Cooling side: Current Cooling side: Current (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) The types, relay and shown in the table above refer to those of time proportional. To change the type to a relay for onoff, select Terminals and change the of the to. * If V DC loop power supply is used, retransmission cannot be used. * The retransmission and V DC loop power supply are not available if the coolingside is set to current and. Heating/Cooling Type (Model ) Heatingside contact rating: V AC, A V DC, A (resistance load) Alarm /coolingside Alarm Alarm Alarm or coolingside (te) A A A * proportional PID relay contact is configured at factory * Available if, or is set in the OT (Control Output Type) setup. CAI Allowable range: to V AC ( ) / Hz shared contact rating: V AC, A V DC, A (resistance load) Before carrying out wiring, turn off the power to the ler and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. te: The coolingside is selected if, or is set in the OT (Control Output Type) setup. The alarm is not available. The ler is factoryset to the coolingside (time proportional PID relay contact ). RS SDB() SDA() RDB() RDA() * Wiring can only be carried out for lers with functions. Maximum baud rate: bps Heatingside pulse ma DC, ( V) input * t configured at factory before shipment See Initial Settings, * Available if,,,, or is set in the OT (Control Output Type) setup. A b B ma DC Receiving ma DC Current * When receiving ma DC current signals, set the input type to V DC ( ). ma Installation category (overvoltage category): II (IEC) * retransmission is configured at factory Retransmission V DC loop power supply Coolingside ma DC, ( V)..VDC ( ma DC max.) te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal * If V DC loop power supply is used, retransmission cannot be used. * The retransmission and V DC loop power supply are not available if the coolingside is set to current and. * DIS is a setup. Changing DIS allows you to change the function of external contact input. * This wiring is only possible Heater current Correspondence between DIS and external contact input functions te: External Input for a ler with a detection input When DIS= When DIS= (Factoryset default) When DIS= When DIS= When DIS= V Transistor contact If the power is turned on when heater burnout alarm.. when DI= Hides the OCK when DI=. setpoins to :. when DI= DI DI the external contact input is,. when DI= Shows the OCK when DI= when DI= V the mode (.no or ) existing AO when DI= DI STOP when DI= DI DI before the power is turned off will when DI= DI RU when DI= be continued. (except for RU/ STOP) * OT is a setup. rating: V DC, ma or more You can change the settings of the OT to change the type. * Wiring can only be carried out for lers with V DC See Initial Settings, loop power supply. V DC Power Supply Wiring to Twowire Sensor V DC Power Supply Wiring to Twowire Sensor Correspondence between OT and heatingside/coolingside types OT= (factoryset default) OT= OT= Heating side: Heating side: Voltage pulse Heating side: Current External (terminals, and ) (terminals and ) (terminals and ) input External Cooling side: Cooling side: Cooling side: resistor input. to. V DC signal resistor (terminals and ) (terminals and ) (terminals and ) (te) to V DC signal (te) OT= OT= OT= Heating side: Heating side: Voltage pulse Heating side: Current (terminals, and ) (terminals and ) (terminals and ) Cooling side: Voltage pulse Cooling side: Voltage pulse Cooling side: Voltage pulse (terminals and ) (terminals and ) (terminals and ) Twowire transmitter Twowire transmitter OT= OT= OT= oop power Heating side: Heating side: Voltage pulse Heating side: Current oop power (terminals, and ) (terminals and ) (terminals and ) madc supply madc supply Cooling side: Current Cooling side: Current Cooling side: Current. to. to (terminals and ) (terminals and ) (terminals and ). V DC. V DC The types, relay and shown in the table above refer to those of time proportional. To change the type to a relay for onoff, select Terminals and change the of the to. te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal te: Connecting a resistor to the terminals is Model: X (resistor with M. crimpon terminal IM DDE ()
3 User s IM DDE Models / Initial Settings The following operating procedure describes an example of setting the ler to a Ktype thermocouple (. C to. C) and the measurement range of. C to. C.. Display screen at poweron The I for setting the input type appears. I.. once to register the. The ler may automatically initialize the registered operating s if any change is made to the data item Input Type (I), Maximum Value of Input Range (RH), Minimum Value of Input Range (R), Input Decimal Point Position (SDP), Maximum Value of Input Scale (SH) or Minimum Value of Input Scale (S). After a change has been made to any of these data items, be sure to verify the registered operating s to ensure that they are correct. If any data item has been changed to its default, set it to a required.. once to the menu menu. several times to the OT ( type). OT. This manual describes examples of setting input types, types, and alarm types. Carrying out settings described herein allows you to perform basic. Refer to examples of various settings to understand how to set s required. Refer to. Map in s for an easy to understand explanation of setting various s. If you cannot remember how to carry out an operation during setting, press the for more than seconds. This brings you to the (operating ) that appears at poweron... ames and Functions of Front Panel Parts. Setting Input Type (Setting First at Poweron). Changing Input Type. Setting Control Output Type. Changing Alarm Type. Description of Multiple Setpoints and PID. ames and Functions of Front Panel Parts. Target () number indicator lamps. Alarm indicator lamps. ightloader interface.. ame of Part... Process variable (). Setpoint. Target () number indicator lamps. Status indicator lamp. Alarm indicator lamps. ightloader interface and s IMPORTAT. Process variable (). Setpoint. Status indicator lamp. Setpoint. Target () number indicator lamps. ightloader interface. and s. Function. a symbol when you set a. an error code (in red) if an error. the () or the (O) during operation. the set of s on the setting. When the number currently used for operation is, or, the respective. indicator lamp lighits. When the number is, the lamp does not lighit. Is lit in green during manual operation. : Is lit when in manual mode. autotuning If any of alarms to, the respective alarm indicator lamp (A to A) is lit (in orange). Interface for an adapter cable used when setting and storing s from a PC. This requires an optional setting tool.. Process variable (). Status indicator lamp. Alarm indicator lamps.. and s Used to switch between the AO and modes. Each time you press the, it switches to the AO or mode alternately. Used to switch or register a. for more than seconds allows you to switch between the operating and the menu for operating setting alternately. Used to change numerical s. setting s for various s, you can change target s, s, and s (in manual operation). decreases a numerical, while pressing the causes it to increase. You can hold down a to gradually increase the speed of The ler automatically returns to the at the time of poweron (i.e., operating ) if no is operated for at least one minute. Although only figures of the front panel are cited in. Setting Input Type (Setting First at Poweron), and thereafter, the is identical to the in terms of front panel operation. Setting of Main s at the Factory before Shipment Item Factoryset defaults for standard type lers Factoryset defaults for heating/cooling type lers Control proportional PID relay (variable) Heating side: proportional PID relay (variable) Cooling side: proportional PID relay (variable) Control Reverse (variable) t specified PID P =., I = seconds, D = seconds. Alarm Alarm: high, Alarm: low, Alarm: high. Setting Input Type (Setting First at Poweron) The ler s the operating when the power is turned on. However, if input type has not been set, I appears. In this case, first use the to the input If the is as shown on the left, range code to use, then press the to register it. Then, press the to show the range code for the input type you set the maximum (RH) and minimum (R) of the use. Then, register the range code (for voltage input, set the maximum (SH) setting by pressing the. and minimum (S) of the input ). The ler is configured to the initial of each at the factory First check the initial s shown in. ists of s, in s and change s as necessary. Example of Temperature Input C C C C Minimum of (R) Maximum of (RH) Set a range to be led s to be set for temperature input. input type (I): Set according to a sensor. Maximum of (RH): Set the maximum of the range to be led.. Minimum of (R): Set the minimum of the range to be led. V V V V (input signal) R Example of Voltage Input input RH nd Edition: Jul, Set a range to be led.m /h.m /h Minimum of Maximum of input (S) input (SH) s to be set for voltage input. input type (I): Set according to an input signal. Maximum of (RH): Set the maximum of an input signal.. Minimum of (R): Set the minimum of an input signal.. Position of input decimal point (SDP): Set the position of the decimal point for input.. Maximum of input (SH): Set the maximum of the to be led.. Minimum of input (S): Set the minimum of the to be led..... or to the required. The figure below is an example of the ler set to a Ktype thermocouple (. C to. C). See Input Range Codes.. once to register the reqired once to the UIT ( Input Unit). UIT. once to the RH (maximum of ).. or to the required. The figure below shows an example of setting the maximum of to. C. Input Range Codes Input Unspecified K Type Input Range Code J T B S R Thermocouple RTD E (DI) U(DI) W Platinel PR WRe WRe JPt Pt RH..... once to the R (minimum of ). or to the required. The figure below shows an example of setting the minimum of to. C. once to register the. If the type of input is voltage, also configure the Input Decimal Point Position (SDP), Maximim Value of Input Scale (SH) and Minimum Value of Input Scale (S) that follow this step. To set the type of, see steps and later in. Setting Control Output Type. To finish settings, press the for more than seconds. This returns you to the shown at poweron R.. The in the figure above shows the error code for input burnout ( ) if input wiring is not yet complete. The error code disappears when you wire the input terminals correctly. Select the unit from the UIT. Input Range Measurement Accuracy Set the data item Input Type "I" to the option to leave the input type undefined. to C to F. to. C to F. to. C. of instrument range digit for temperatures. to. F equal to or higher than C. to. C. of instrument range digit for temperatures to F below C. to. C to F. to. C. to. F. of instrument range digit for temperatures to C equal to or higher than C to F of instrument range digit for temperatures below C to C to F to C. of instrument range digit to F. of instrument range digit to C. of instrument range digit for temperatures to F below C. to. C to F. to. C. of instrument range digit for temperatures to F equal to or higher than C. to. C. of instrument range digit for temperatures to F below C. to. C. to. F to C to F. of instrument range digit to C to F. of instrument range digit. of instrument range digit for temperatures to C equal to or higher than C to F guarantee of accuracy for temperatures below C to C to F. of instrument range digit. to. C. to. F. of instrument range digit (te) (te). to. C. to. F. of instrument range digit (te). to. C to F. to. C. of instrument range digit (te) (te). to. F. to. C. to. F. of instrument range digit (te) Standard. to V. to. V signal to V. to. V. of instrument range digit to V. to. V The readout range can be d between and to V. to. V DC voltage. to mv. to. mv to mv. to. mv * Performance in the standard operationg condition (at C, RH, and /Hz power frequency) te: The accuracy is. C of instrument range digit for a temperature range from C to C. te: The accuracy is. C of instrument range digit for a temperature range from C to C. * To receive a ma DC signal, select a standard signal of to V DC and connect it to a resistor. This resistor is Model: X (resistor with M. crimpon terminal. Changing Input Type The following operating procedure describes an example of changing the Ktype thermocouple (. C to. C) to a Pt resistance temerature detector (. C to. C) and setting the measurement range of. C to. C Bring the operating into view ( for more than seconds to call up the menu PWD. FU. once to the menu once to the menu I/O. once to the I ( input type). or to the required. The figure below is an example of the ler set to a Pt resistance temperature detector (. C to. C). once to the once to the menu once to register the.. target menu menu menu FU. menu I/O. I.. Setting Control Output Type The following operating procedure describes an example of changing time proportional PID relay (: factoryset default) to current ()... Bring the operating into view (. target input terminal Thermocouple/ once to the UIT ( input unit). once to the RH (maximum of ). or to the required. The figure below shows an example of setting the maximum of to. C. once to register the. once to the R (minimum of ). or to the required. The figure below shows an example of setting the minimum of to. C. once to register the. for more than seconds. This returns you to the shown at poweron UIT. RH. R.. target * If the type of input is voltage, also configure the Input Decimal Point Position (SDP), Maximim Value of Input Scale (SH) and Minimum Value of Input Scale (S) that are ed after R. Control terminal Values in parentheses are s proportional PID relay ()/onoff()... Current ()/time proportional PID ()... For details on the heating/cooling terminals, see. Terminal Wiring Diagrams in Installation. for more than seconds to call up the menu menu... PWD. FU. once to the once to the menu once to the menu I/O. menu FU. menu I/O.. Changing Alarm Type The following operating procedure describes an example of changing alarm (factoryset default: high alarm) to low alarm. When you have changed alarm type, the alarm will be initialized; set the alarm again.. Bring the operating into view (appears at poweron).. for more than seconds to call up the menu. once to the menu. once to the PWD.. once to the menu FU.. target menu Display menu menu FU.. or to the required. The figure below shows an example of setting to current ( to ma DC) once to register the. for more than seconds. This returns you to the shown at poweron. target several times to the A (alarm type). or to the required. The figure below shows an example of setting low alarm. once to register the. You can take the same steps for alarm type (A), and alarm type (A) that are ed after this. for more than seconds. This returns you to the shown at poweron A.. target When setting an alarm, see. Setting Alarm Setpoints in Operations.. Description of Multiple Setpoints and PID The / lers have a maximum of four target () s and has PID for each of these s. The following shows the correspondence between the target numbers (.), target s (), and PID s. For example, if you have set to the target number (.), the s available are target (.), (heatingside ) (.P), integral time (heatingside integral time) (.I), derivative time (heatingside derivative time) (.D), coolingside (.Pc), coolingside integral time (.Ic), and coolingside derivative time (.Dc). To use multiple target s, see the table below to check the corresponding s. Target number (.) Target () Proportional band (heatingside ) Integral time (heatingside integral time) Alarm terminals Alarm (terminal numbers Alarm (terminal numbers Alarm (terminal numbers Derivative time (heatingside derivative time) PID Coolingside proportional band Factoryset defaults )... input high alarm )... input low alarm )... input high alarm Coolingside integral time Coolingside derivative time.=..p.i.d.pc.ic.dc.=..p.i.d.pc.ic.dc.=..p.i.d.pc.ic.dc.=..p.i.d.pc.ic.dc For details see ist of Alarm Types in s IM DDE ()
4 User s IM DDE This manual describes entries for operating the ler. For operations using external contact inputs, see. Terminal Wiring Diagrams in Installation. If you cannot remember how to carry out an operation during setting, press the for more than seconds. This brings you to the (operating ) that appears at poweron.. Setting Target Setpoint (). Performing/Canceling Autotuning. Setting PID ly. Setting Alarm Setpoints. Selecting Target Setpoint umbers (.). Switching between Run and Stop. Switching between AO and. Manipulating the Control Output in Operation. Troubleshooting Do not use the instrument generating strong magnetic field such as radio equipment and the like near the ler. This may cause the fluctuation of the.. Setting Target Setpoint () The following operating procedure describes an example of setting. to a In automatic operation, the ler starts using set target s... When the target is set through, the target cannot be changed by stroke. Bring the operating into view ( Models / Operations. or to the required.. once to register the. nd Edition: Jul,.... several times to the PID. PID. once to Gr. once to register the s. once to the.p ( for.)..p.. Setting Alarm Setpoints The following operating procedure describes an example of setting. to alarm. Check alarm type before setting the alarm. To change the type of alarm, see. Changing Alarm Type in Initial Setting... Bring the operating into view ( for more than seconds to call up the menu. menu.. or to the required. once to register the. The same steps can be used for integral time (.I) and derivative time (.D) that are ed after this. [TIP] The PID numbers set in step. should be set as follows: In case of PID for., PID = Gr In case of PID for., PID = Gr In case of PID for., PID = Gr In case of PID for., PID = Gr... for more than seconds. This returns you to the shown at poweron Alarm terminals Alarm (terminal numbers Alarm (terminal numbers Alarm (terminal numbers. or to the required. once to register the. Factoryset defaults )... high alarm )... low alarm )... high alarm. Switching between AO and.. If AO and have been switched using contact input, when the contact input is, switching between AO and cannot be achieved by stroke. Bring the operating into view ( Each time you press the on the front panel of the instrument, AO and is switched alternately. In automatic operation In manual operation lamp. symbol o... Manipulating the Control Output in Operation. lamp. Control cannot be changed if the ler is stopped. In this case, the preset (setup PO) will be. A is linked with a changed using the or. te that the changes as ed without requiring the.. Bring manual operating into view. For. or to change a switching to manual operation, see. Switching. You don t need to press the. between AO and. symbol o.. lamp. Manipulating the Control Output during Heating/Cooling Control lamp. Either of the following two s appears when the mode is switched to during heating/cooling. Heatingside O H represents the heatingside. Heatingside Coolingside O C represents the coolingside. Coolingside IMPORTAT Take note of the settings when asking the vendor for repair. Errors at Power The following table shows errors that may be detected by the fault diagnosis function when the power is turned on. Error indication (on unit) (E) (E) (E) Description of error RAM ROM System data error decimal point blinks. calibration (E) ne error Possible Errors during Operation Control or less or Preset The following shows possible errors occurring during operations. Error indication (on unit) RJC and alternately blinks. (E) (B.O) (OVER) or (OVER) (E) decimal point blinks. (on unit) All indications off All indications off Description of error RJC error EEPROM error A/DC error burnout error Excessive Out of to Autotuning failure (out) line Runaway (due to defective power or noise) Power off Measured with RJC= Dependent on the BS Up: Down: or ne ne Control Preset Preset or less or Alarm Alarm Retransmission or less Stopped Communication Retransmission or less Communication Stopped Stopped Remedy Remedy us for repair. Check and set the s, as they have been set to the ed s. us for repair. us for repair. Check wires and sensor. Check process. Check process. Press any to erase error indication. Check wires and s, and make resetting. Recovery at normal receipt if power off/on does not reset start the unit. us for repair. Check for abnormal power.. Performing/Canceling Autotuning Autotuning should be carried out after setting a target (). Make sure the ler is in automatic operation mode (AO) and in running state (RU) before carrying out autotuning. See. Switching between AO and. to change to AO and. Switching between RU and STOP, to change to RU. When onoff is being used, autotuning cannot be carried out. Moreover, do not perform autotuning when contolling any of following processes. Control processes with quick response such as flow or pressure Processes where even temporary on/off results in inconvenience Processes where a large change at element results in inconvenience Processes where variations in may exceed an allowable range, adversely affecting product quality. A. twice to the A.. Also configure the Alarm Setpoint (A) and Alarm Setpoint (A) s that follow this step. for more than seconds. This returns you to the shown at poweron.. Selecting Target Setpoint umbers (.) The following operating procedure describes an example of changing a target number (.) from to. If a target number has been switched using contact input, when the contact input is on, that number cannot be selected by stroke. When using target ramp setting function, tracking works if the target number is switched. Controller behavior and manipulation when the dead band is positive The following is an example when the DB is set at.. If you hold down the with the heatingside under manipulation (i.e., coolingside C =.), the heatingside (H =) decreases. Consequently, both the heatingside and coolingside s change to.. If you keep the held down longer, you enter the state of manipulating the coolingside, and its begins to increase. Inversely, if you hold down the with the coolingside under manipulation (i.e., heatingside H =.), the coolingside (C =) decreases. Consequently, both the heatingside and coolingside s go to.. If you keep the held down longer, you enter the state of manipulating the heatingside, and its begins to increase. Output () Dead band: Operating DB If a Power Failure Occurs during Operation Momentary power failures shorter than ms The ler is not affected at all and continues normal operation. Power failures of ms or longer The alarm function of the ler continues to work normally. (Alarms with the standby feature temporarily return to their standby state, however.) Setting s that have already been configured retain their settings. Autotuning is cancelled. After recovery from a power failure, resumes in the same mode as the one before the occurrence of the power failure. The begins with the preset. Troubleshooting When the Controller Fails to Operate Correctly If your tasks are not successful, check the preset s and ler wiring before concluding the ler to be defective. The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems.... Bring the operating into view (. lamp. for more than seconds to call up the menu five times to the AT. AT. menu... or to the required. Tuning for. is AT =. To cancel autotuning, set AT =. once to register the. (This starts autotuning.) If the is pressed when AT =, autotuning will be cancelled. In this case, PID contains the existing before autotuning. During autotuning, the panel indications become as shown below. lamp blinks. Autotuning is complete when the lamp goes off.. Setting PID ly If you know the s to be set or if suitable PID constants cannot be obtained by autotuning, follow the procedure below to set s.. Bring the operating into view (.. for more than seconds to call up the menu menu. Bring the operating into view ( appears at power on)..... for more than seconds to call up the menu menu several times to the..... or to the required. once to register the. for more than seconds. This returns you to the shown at poweron lamp.. Switching between Run and Stop Switching between the RU and STOP states can be performed only using external contact input. When the ler is shipped from the factory, it is configured so that switching between the RU and STOP states cannot be performed. To make the switching possible, configure the DIS setup as DIS =. Start of operation when Stop of operation when When the ler is stopped, input and s are as follows: input. Control Preset (factoryset default: ) Alarm in the event of an alarm When the ler is stopped, relay is STOP.. Troubleshooting Troubleshooting Flow. Coolingside manipulated DB=.. Heatingside manipulated Change in manipulated when the dead band is positive If the operating does not appear after turning on the ler s power, follow the measures in the procedure below. If a problem appears complicated, contact our sales representative. Is the instrument defective? Totally inoperable? Check wiring on the power supply terminals. Check the supply voltage.? Ask the vendor for repair. Correct errors. Correct? Find the cause. Is operation faulty? Check the lock setting. Is lock enabled? Disable lock. Is faulty? Turn off power, and then turn it on again. Is I/O signal faulty? Check the instrument s I/O specifications. Check the specifications of I/O counterpart for wrong polarity. capability. Is link faulty? Check the instrument's suffix code. Does the code include a option? Check the related s. Check wiring. Check the specifications of counterpart. The ler does not show the correct measured input (). The / lers have a universal input. The type of input can be set/changed using the I. At this point, the ler must be wired correctly according to the selected type of input. Check the wiring first if the ler fails to show the correct. To do this, refer to Initial Settings. With the s RH, R, SDP, SH and S, it is possible to the input signal and change its number of decimal places. Also check that these s are configured correctly. The ler does not provide any or the does not change at all. The / lers have a universal. The type of can be set/changed using the OT. At this point, the ler must be wired correctly according to the selected type of. Check the wiring first if the ler provides no. To do this, refer to. Terminal Wiring Diagrams, in Installation. With the s OH and O, it is possible to set/change the high and low s of. The may not change at all, however, because of restrictions on these s. Also check the restrictions on these s. The can only be changed when the ler is in the mode. If the lamp is off (i.e., the ler is in the AO mode), you cannot change the using operation. The does not change soon after the target has been changed. If this happens, check the of the C.MD. In cases where fixedpoint is selected as the PID mode (C.MD = ), tracking based on the Iterm works to prevent the from changing suddenly even if the target is varied. The therefore may appear to be working incorrectly at first; however it gradually adapts itself to the new IM DDE ()
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