Model UP750 Program Controller User s Manual for Dual-loop Control

Transcription

1 Instruction Manual Model UP750 Program Controller User s Manual for Dual-loop Control IM 05E0B0-5E IM 05E0B0-5E st Edition

2 Blank Page

3 <Toc> <Rev> Introduction i Thank you for purchasing the UP750 program controller. How to Use the Manuals Purpose Manual Title Description Setup. Installation Describes the tasks (installation, wiring, and others) required to make the controller ready for operations. Basic operation. Initial Settings Describes examples of setting input types and control output types. Making settings described herein and program creation in 3. Programming allows you to carry out basic control. Program creation 3. Programming Describes examples of creating basic programs. The use of the program pattern setup charts included in the 3.7 Program Pattern Setup Charts is recommended. General understanding of programming operations Operating procedures and troubleshooting Brief operation Function description and setpoint recording 3.5 Program Parameter Map 3.6 Lists of Program Parameter 4. Operations 6. Parameter Map 6. List of Parameters Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters. Describes key operation sequences. For operation control through external contact inputs, see.5 Terminal Wiring Diagrams. Contains the parameter map used as a guideline for setting parameters. Briefly describes the functions of parameters. In addition, each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller. Controllers Applicable to Dual-loop Control The specification codes of the UP750 applicable to dual-loop control are given in the table below. UP UP750-5 Regarding This User s Manual () This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place. () Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation. (3) This manual describes the functions of this product. Yokogawa M&C Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose. (4) Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office. Media No. IM 05E0B0-5E (CD) st Edition : May 000 (YK) All Rights Reserved Copyright 000, Yokogawa M&C Corporation IM 05E0B0-5E st Edition : May 3,000-00

4 <Toc> <Rev> ii Safety Precautions The following symbol is indicated on the controller to ensure safe use. CAUTION This symbol on the controller indicates that the operator must refer to an explanation in the instruction manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life. The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD-ROM. NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure. IMPORTANT Draws attention to information that is essential for understanding the operation and/or features of the controller. Regarding Force Majeure Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product. IM 05E0B0-5E st Edition : May 3,000-00

5 <Int> <Rev> Toc- Model UP750 Program Controller User s Manual for Dual-loop Control IM 05E0B0-5E st Edition CONTENTS. Installation Model and Suffix Codes How to Install How to Connect Wires Hardware Specifications Terminal Wiring Diagrams Initial Settings Names and Functions of Front Panel Parts Setting UP mode (Setting First at Power-on) Changing UP mode Setting Input Types of Loop and Loop Setting Control Output Types of Loop and Loop Initializing Parameters Programming Overview of Program Patterns Example of Program Pattern Setup Charts Creating Program Patterns Changing Program Patterns Program Parameter Map Lists of Program Parameters Program Pattern Setup Charts Explanation of Program Functions Operations Monitoring-purpose Operating Displays Available during Operation Performing/Canceling Auto-tuning of Loop Performing/Canceling Auto-tuning of Loop Setting PID Manually of Loop Setting PID Manually of Loop Selecting the Program Pattern Number (PT.No) Switching between RUN and RESET Modes Switching between AUTO and MAN of Loop Switching between AUTO and MAN of Loop Manipulating Control Output during Manual Operation of Loop IM 05E0B0-5E st Edition : May 3,000-00

6 <Int> <Rev> Toc- 4. Manipulating Control Output during Manual Operation of Loop Enabling/Disabling the Hold Mode of Program Operation Changing Program Setpoints when in Hold Mode Executing the Advance Function Switching to Local-mode (LOCAL) Operation Changing Setpoints during Local-mode Operation Troubleshooting and Maintenance Troubleshooting Maintenance Cleaning Replacing Brackets Attaching Terminal Cover Replacing Parts with a Limited Service Life Replacing Control Output Relays Parameters Parameter Map Lists of Parameters Function Block Diagram and Descriptions IM 05E0B0-5E st Edition : May 3,000-00

7 <Toc> <. Installation> -. Installation This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.. Model and Suffix Codes Before using the controller, check that the model and suffix codes match your order. Model Suffix Code Description UP750 Program controller (provided with Custom Computing Function*) Type -0 Single-loop type -5 Dual-loop type Optional functions 0 None With communication, auxiliary analog input Check that the following items are provided: Program controller (of ordered model)... Brackets (mounting hardware)... pair Unit label... User s Manuals for Single-loop Control... 7 (A size) User s Manual (Reference) (CD-ROM version)... * Using an optional custom computation building tool (Model LL00-E0) that runs on a personal computer, you can build a variety of computations (e.g., four arithmetic operations, logical operations, ten-segment linearizer computations, temperature correction factor computations, and pressure correction factor computations) to be applied to the controller s I/O signals. IM 05E0B0-5E st Edition : May 3,000-00

8 <Toc>. How to Install <. Installation> - NOTE To install the controller, select a location where:. no one may accidentally touch the terminals,. mechanical vibrations are minimal, 50mm 3. corrosive gas is minimal, 4. temperature can be maintained at about 3 C and 50mm 50mm the fluctuation is minimal, 50mm 5. no direct radiant heat is present, 6. no magnetic disturbances are caused, 7. no wind blows against the terminal board (reference junction compensation element), 8. no water is splashed, 9. no flammable materials are around, Never place the controller directly on flammable items or equipment. If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 50 mm away from every side; the panels should be made of either.43 mm-thick metal-plated steel plates or.6 mmthick uncoated steel plates. Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal. Front panel of controller Must not exceed Rear of controller IM 05E0B0-5E st Edition : May 3,000-00

9 <Toc> <. Installation> -3 External Dimensions and Panel Cutout Dimensions UP750 Unit: mm Large bracket E E 7 min. [(N-) 96+9] Small bracket to 0 mm (Panel thickness) General installation Side-by-side close installation (53) min. N stands for the number of controllers to be installed. However, the measured value applies if N (5) IM 05E0B0-5E st Edition : May 3,000-00

10 <Toc> How to Install <. Installation> -4 Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock. CAUTION After opening the mounting hole on the panel, follow the procedures below to install the controller:. Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.. Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them. Panel Large bracket (top mounting hardware) Direction to insert the controller Insert the controller into the opening at the front of the panel. Terminal board Insert a screwdriver into the brackets to tighten the screws. Small bracket (bottom mounting hardware) IM 05E0B0-5E st Edition : May 3,000-00

11 <Toc> <. Installation> -5.3 How to Connect Wires CAUTION ) Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. ) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience. NOTE ) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC05-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other. ) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below. 3) Control output relays may be replaced. However, because they have a life of 00,000 times that of the resistance load, use auxiliary relays to turn on/off a load. 4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load. For DC Relay Wiring For AC Relay Wiring UP750 External DC power supply UP750 External AC power supply O.C Relay R R UP s contact Relay (Use one with a relay coil rating less than the UP s contact rating.) Diode (Mount it directly to the relay coil terminal (socket).) UP s contact Relay (Use one with a relay coil rating less than the UP s contact rating.) CR filter (Mount it directly to the relay coil terminal (socket).) IM 05E0B0-5E st Edition : May 3,000-00

12 <Toc> Cable Specifications and Recommended Cables <. Installation> -6 Purpose Name and Manufacturer Power supply, grounding, relay contact outputs 600 V C insulated wires, JIS C 3307, 0.9 to.0 mm Thermocouple Shielded compensating lead wires, JIS C 60, X- - - (See Yokogawa Electric s GS 6BU-E.) RTD Shielded wires (three conductors), UL48 (Hitachi Cable) Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0.3 to.65 mm 0.8 N m or less 3.7mm 3.7mm 7 mm or less or 7 mm or less Terminal Covers Target Model Part Number Sales Unit For UP750 T95YD IM 05E0B0-5E st Edition : May 3,000-00

13 <Toc> <. Installation> -7.4 Hardware Specifications Input Signals Number of inputs: (Loop: terminals /Loop: terminals ) Input type: Universal input system. The input type can be selected with the software. Sampling period: Can be selected from 00, 00 and 500 ms. Burnout detection: Functions at TC, RTD, standard signal (0.4 to V or to 5 V) Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0. V or less. Input bias current: 0.05 A (for TC or RTD b-terminal) Measurement current (RTD): About 0.3 ma Input resistance: M or more for thermocouple or mv input About M for DC voltage input Loop input of 0.00 to.5 V range is about 8 Allowable signal source resistance: 50 or less for thermocouple or mv input Effects of signal source resistance: 0. V/ or less k or less for DC voltage input Effects of signal source resistance: About 0.0%/00 Allowable wiring resistance: for RTD input Maximum 50 /wire: Conductor resistance between three wires should be equal However, 0 /wire for a maximum range of to 50.0 C. Wire resistance effect: 0. C/0 Allowable input voltage: 0 V DC for thermocouple, mv, or RTD input 0 V DC for DC voltage input Noise rejection ratio: 40 db (50/60 Hz) or more in normal mode 0 db (50/60 Hz) or more in common mode Reference junction compensation error:.0 C (5 to 35 C).5 C (0 to 5 C, 35 to 50 C) Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals. Number of inputs: (terminals - ) Input type: Settable in a range of 0-, 0-0, , or -5 V DC Sampling period: 00, 00 and 500 ms The sampling period of a remote input signal is associated with the input s sampling period. Input resistance: About M Input accuracy: 0.3% digit of input span for 0 to V DC 0.% digit of input span for 0 to 0 V DC 0.375% digit of input span for 0.4 to.0 V DC 0.3% digit of input span for to 5 V DC Under standard operating conditions (3 C, 55 0% RH, power frequency of 50/60 Hz) IM 05E0B0-5E st Edition : May 3,000-00

14 <Toc> <. Installation> -8 Loop Power Supply Power is supplied to a two-wire transmitter. (5 V DC: terminals 4-5 ) A resistor (0 to 50 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the input terminal. Supply voltage: 4.5 to 8.0 V DC, max. ma (provided with a protection circuit against a field short-circuit) Retransmission Output Either, program setpoint, or control output is output. Either the retransmission output or the loop power supply can be used with terminals 4-5. Number of outputs: or (terminals 4-5, terminals 6-7 ) Output signal: 4-0, 0-0, 0-4, or 0-0 ma DC (where, outputting signal levels of less than 0 ma is not feasible) Load resistance: 600 or less Output accuracy: 0.% of span ( 5% of span for ma or less.) Under standard operating conditions (3 C, 55 0% RH, power frequency of 50/ 60 Hz) Control Output Universal output system, The output type can be selected with the software. Current output (Loop: terminals 6-7 ; heating-side output: terminals 6-7, cooling-side output: terminals 4-5 ) (Loop: terminals ; heating-side output: terminals 46-47, cooling-side output: Not selected) Number of outputs Output signal Load resistance Output accuracy or 3 (two for heating/cooling type), switched between a voltage pulse output and current output. 4-0, 0-0, 0-4, or 0-0 ma DC 600 or less 0.% of span ( 5% of span for ma or less) Under standard operating conditions (3 C, 55 0% RH, power frequency of 50/60 Hz) Voltage pulse output (Loop: terminals 6-7 ; heating-side output: terminals 6-7, cooling-side output: Not selected) (Loop: terminals ; heating-side output: terminals 46-47, cooling-side output: Not selected) IM 05E0B0-5E st Edition : May 3,000-00

15 <Toc> <. Installation> -9 Relay contact output (Loop: terminals ; heating-side output: terminals - - 3, cooling-side output: terminals 4-7 ) (Loop: terminals ; heating-side output: terminals , cooling-side output: terminals 5-7 ) Number of outputs Output signal Contact rating Resolution or 4 (two for heating/cooling type) Three terminals (NC, NO, and common) 50 V AC or 30 V DC, 3 A (resistance load) 0 ms or 0.% of output, whichever is larger Contact Inputs Purpose: Program pattern no. selection, and run/reset switching Number of inputs: 7 points Input type: Non-voltage contact or transistor open collector input Input contact rating: V DC, 0 ma or more On/off determination: For non-voltage contact input, contact resistance of k or less is determined as on and contact resistance of 0 k or more as off. For transistor open collector input, input voltage of V or less is determined as on and leakage current must not exceed 00 A when off. Minimum status detection hold time: input s sampling period 3 Contact Outputs Purpose: Event output, FAIL output, and others Number of outputs: 7 points Relay contact rating: 40 V AC, A, or 30 V DC, A Transistor contact rating: 4 V DC, 50 ma Display Specifications display: 5-digit, 7-segment, red LEDs, character height of 0 mm Setpoint display: 3 8 dot LCD with back lighting Status indicating lamps: LEDs Safety and EMC Standards Safety: Compliant with IEC00-: 990 and EN600-: 99 Approved by CSA00 CSA00 installation category (overvoltage category) : CATII (IEC00-) Approved by UL508 EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 0% of the range during tests): - EMI (emission), EN550: Class A Group - EMS (immunity), EN5008-: 995 IM 05E0B0-5E st Edition : May 3,000-00

16 <Toc> <. Installation> -0 Construction, Installation, and Wiring Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection. Material: ABS resin and polycarbonate Case color: Black Weight: About kg or less Dimensions: 96 (W) 96 (H) 00 (depth from panel face) mm Installation: Panel-mounting type. With top and bottom mounting hardware ( each) Panel cutout dimensions: 9 0 (W) 9 0 (H) mm Installation position: Up to 30 upward facing (not designed for facing downward) Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well) Power Supply Specifications Power supply: Rated voltage of 00 to 40 V AC ( 0%), 50/60 Hz Power consumption: Max. 0 VA (8.0 W max.) Data backup: Lithium cell with life expectancy of 0 years Withstanding voltage - Between primary terminals* and secondary terminals**: At least 500 V AC for minute (Note) - Between primary terminals* and grounding terminal: At least 500 V AC for minute (Note) - Between grounding terminal and secondary terminals**: At least 500 V AC for minute - Between secondary terminals**: At least 500 V AC for minute * Primary terminals indicate power terminals and relay output terminals ** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals Note: The withstanding voltage is specified as 300 V AC per minute to provide a margin of safety. Insulation resistance: 0 M or more at 500 V DC between power terminals and grounding terminal Grounding: Class 3 grounding (grounding resistance of 00 or less) IM 05E0B0-5E st Edition : May 3,000-00

17 <Toc> <. Installation> - Signal Isolations Loop input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit. Loop input terminals: Isolated from loop input terminals, other input/output terminals and internal circuit. Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit. 5 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit. Analog output terminals (for control output and retransmission): Not isolated between analog outputs and from 5 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit. Voltage pulse control output terminals: Not isolated from analog outputs and 5 V DC loop power supply. Isolated from other input/output terminals and internal circuit. Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit. Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit. Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit. Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit. RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit. Power terminals: Isolated from other input/output terminals and internal circuit. Grounding terminals: Isolated from other input/output terminals and internal circuit. IM 05E0B0-5E st Edition : May 3,000-00

18 <Toc> <. Installation> - Environmental Conditions Normal operating conditions: Ambient temperature: 0 to 50 C (40 C or less for side-by-side close installation) Temperature change rate: 0 C/h or less Ambient humidity: 0 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 4 Hz: Full amplitude of. mm or less Continuous vibration at 4 to 50 Hz: 4.9 m/s or less Short-period vibration: 4.7 m/s, 5 seconds or less Shock: 4.7 m/s or less, ms Installation height: Height above sea level of 000 m or less Warm-up time: 30 minutes or more after power on Transportation and storage conditions: Temperature: -5 to 70 C Temperature change rate: 0 C/h or less Humidity: 5 to 95% RH (no condensation allowed) Effects of changes in operating conditions - Effects from changes in ambient temperature: - On voltage or thermocouple input, V/ C or 0.0% of F.S./ C, whichever is larger - On auxiliary analog input, 0.0% of F.S./ C - On RTD input, 0.05 C/ C (ambient temperature) or less - On analog output, 0.05% of F.S./ C or less - Effects from power supply fluctuation (within rated voltage range) - On remote input, V/0 V or 0.0% of F.S./0 V, whichever is larger - On analog output, 0.05% of F.S./0 V or less IM 05E0B0-5E st Edition : May 3,000-00

19 <Toc> <. Installation> -3.5 Terminal Wiring Diagrams NOTE Do not use unassigned terminals as relay terminals. Terminal wiring diagrams are shown on and after the next page. IM 05E0B0-5E st Edition : May 3,000-00

20 IM 05E0B0-5E st Edition : May 3, UP750 Dual-loop Control (Model UP750-5 ) Loop input TC input NOTE Installation category (overvoltage category): II (IEC00-) * Factory-set to TC type-k. See. Initial Settings. RTD input 4 A 4 b 43 B mv/v input Power supply Power supply 8 9 L N 0 CAUTION Allowable range: V AC ( 0%) (free voltage) 50/60 Hz shared Relay Transistor event output event output Instrument alarm output Common Time event output Time event output Time event 3 output Time event 4 output Common Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. External contact outputs DO 6 DO 5 DO3 4 COM 7 DO4 34 DO DO6 3 DO7 COM 35 Relay contact rating: 40 V AC, A 30 V DC, A (resistance load) Transistor contact rating: 4 V DC, 50 ma Loop control output Current/voltage Relay contact output pulse output 0-0mADC, 4-0mADC Voltage pulse ( V) Loop control output Relay contact output NC NO COM Retransmission output * Default: Unspecified retransmission type 0-0mADC, 4-0mADC Default: 4-0 ma DC Note: Select this option from the OT parameter. Contact rating: 50 V AC, 3 A 30 V DC, 3 A (resistance load) Contact rating: 50 V AC, 3 A 30 V DC, 3 A (resistance load) * Retransmission output is available only when relay is selected as the Loop control output. UP NC NO COM Communication Communication (PSL) High performance RS-485 communication RS-485 communication SDB(+) SDA(-) RDB(+) RDA(-) SG (PSL) RDB(+) RDA(-) SG Loop control output * Wiring can only be carried out for controllers with communication functions. Current/voltage pulse output 0-0mADC, 4-0mADC * The functions of the external contact outputs are the defaults for dual-loop control. To change the functions, reconfigure the contact output registration setup parameters. OT=0 Correspondence between parameter OT and Loop control output types OT= OT= OT=3 Voltage pulse ( V) * OT is a setup parameter. You can change the settings of the parameter OT to change the Loop control output types. See. Initial Settings. Time proportional control Time proportional control Relay output Voltage pulse output (terminals, and ) (terminals and ) 3 OT=0 Note: Select this option from the OT parameter. 6 7 OT= Current output (terminals and ) 6 7 Auxiliary analog input + - Correspondence between parameter OT and Loop control output types OT= Specify in a range of -5 V DC, 0- V DC, or 0-0 V DC. On-off control Relay output (terminals, and ) 3 * OT is a setup parameter. You can change the settings of the parameter OT to change the Loop control output types. See. Initial Settings. Time proportional control Time proportional control Relay output Voltage pulse output (terminals, and ) (terminals and ) Current output (terminals and ) OT=3 Default: -5 V DC On-off control Relay output (terminals, and ) Loop input * Not configured at factory TC input * Wiring can only be carried out for controllers with auxiliary analog input. Note: Select this option from the OT parameter. * Retransmission output is available only when relay is selected as the Loop control output type. Retransmission output Default: Unspecified retransmission type 0-0mADC, 4-0mADC Default: 4-0 ma DC before shipment. See. Initial Settings. RTD input A b 3 B mv/v input Retransmission output * or 0-0 ma DC Default: 4-0 ma DC 5 V DC loop power supply* V DC ( ma DC max.) Receiving 4-0 ma DC Current * When receiving 4-0 ma DC current signals, set the input type to -5 V DC (setpoint 4 ). NOTE Signals with the Controller Ω 4-0mA Note: Connecting a 50 Ω resistor to the terminals is optional. Model: X (resistor with M3.5 crimp-on terminal lugs) Installation category (overvoltage category): II (IEC00-) * Factory-set to retransmission. Load resistance: 600 Ω or less * Retransmission output is not available if a 5 V DC loop power supply is used. * The functions of the external contact inputs are the defaults for dual-loop control. To change the functions, reconfigure the contact input registration setup parameters. External contact inputs UP +5V DI DI 9 +5V DI 8 DI +5V 8 DI3 40 DI3 +5V 40 DI4 DI V 39 Switch between the ON and OFF states of the DI to DI4 contact inputs to select from program pattern numbers to 5. (Select a number during a RESET state.) DI ON ON OFF ON ON OFF ON ON OFF ON ON DI ON ON ON ON ON ON ON ON DI3 ON ON ON ON ON ON ON ON DI4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Start of program operation when DI5 changes from OFF to ON Stop of program operation when DI6 changes from OFF to ON Start of local-mode operation when DI7 changes from OFF to ON Common Contact rating: V DC, 0 ma or more Contact DI5 DI V 38 DI6 DI V 37 DI7 DI COM COM 0 0 Transistor contact <Toc> <. Installation> -4

21 IM 05E0B0-5E st Edition : May 3, UP750 Dual-loop Heating/Cooling Control (Model UP750-5 ) IMPORTANT Change the setting of the control output type (OT and OT) parameters to the Heating/Cooling Control. Loop input TC input NOTE Installation category (overvoltage category): II (IEC00-) Relay contact rating: 40 V AC, A 30 V DC, A (resistance load) Transistor contact rating: 4 V DC, 50 ma * Factory-set to TC type-k. See. Initial Settings. 4 A 4 b 43 B mv/v input Power supply Power supply 8 9 Relay Transistor RTD input L N 0 Loop heating-side control output Current/voltage Relay contact output pulse output Loop heating-side control output Relay contact output NC NO COM Contact rating: 50 V AC, 3 A 30 V DC, 3 A (resistance load) CAUTION Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock. Allowable range: V AC ( 0%) (free voltage) 50/60 Hz shared External contact outputs DO 6 DO 5 DO3 4 COM 7 DO4 34 DO DO6 3 DO Retransmission output * Default: Unspecified retransmission type Default: 4-0 ma DC Contact rating: 50 V AC, 3 A 30 V DC, 3 A (resistance load) * Retransmission output is available only when relay is selected as the Loop heating-side control output. * Select this option from the OT parameter * The functions of the external contact outputs are the defaults for dual-loop heating/cooling control. To change the functions, reconfigure the contact output registration setup parameters. COM 35 * Loop: Select from the OT parameter. Loop: Select from the OT parameter. * OT is a setup parameter. You can change the settings of the parameter OT to change the Loop control output types. See. Initial Settings. OT=4 Heating side: Relay output (terminals, and ) Cooling side: Relay output (terminals and ) 3 OT=4 Heating side: Relay output (terminals, and ) Cooling side: Relay output (terminals and ) OT=5 Heating side: Voltage pulse output (terminals and ) Cooling side: Relay output (terminals and ) 6 7 NC NO COM UP * Select this option from the OT parameter. Communication Communication (PSL) High performance RS-485 communication RS-485 communication Note : If you define the DO as the cooling-side control output, the DO5 serves as the Loop alarm output. Inversely, if you define the DO5 as the Loop cooling-side control output, the DO serves as the Loop alarm output. Note : If you define the DO3 as the Loop cooling-side control output, the DO4 serves as the Loop alarm 4 output. Inversely, if you define the DO4 as the Loop cooling-side control output, the DO3 serves as the Loop alarm 3 output. If the Loop cooling-side control output is the current, the DO3 serves as the Loop alarm 3 output, and the DO4 serves as the Loop alarm 4 output. SDB(+) SDA(-) RDB(+) RDA(-) SG (PSL) RDB(+) RDA(-) SG + - * Wiring can only be carried out for controllers with communication functions. Auxiliary analog input Loop heating-side control output Current/voltage pulse output Specify in a range of -5 V DC, 0- V DC, or 0-0 V DC. Default: -5 V DC 0-0mADC, 4-0mADC Voltage pulse ( V) Correspondence between parameter OT and heating-side output types/cooling-side output types of Loop Loop input * Not configured at factory Retransmission output Default: Unspecified retransmission type 0-0mADC, 4-0mADC Default: 4-0 ma DC TC input * Wiring can only be carried out for controllers with auxiliary analog input. * Select this option from the OT parameter. * Retransmission output is available only when relay is selected as the Loop heating-side control output. before shipment. See. Initial Settings. RTD input A b 3 B mv/v input NOTE * The functions of the external contact inputs are the defaults for dual-loop heating/cooling control. To change the functions, reconfigure the contact input registration setup parameters. Installation category (overvoltage category): II (IEC00-) OT=6 OT=7 OT=8 OT=9 OT=0 OT= OT= Heating side: Current output Heating side: Relay output Heating side: Current output Heating side: Relay output Heating side: Current output (terminals and ) (terminals, and ) (terminals and ) (terminals and ) (terminals, and ) (terminals and ) (terminals and ) Cooling side: Relay output Cooling side: Transistor output Cooling side: Transistor output Cooling side: Transistor output Cooling side: Current output Cooling side: Current output Cooling side: Current output (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) (terminals and ) event output event output Instrument alarm output Common Time event output Time event output Time event 3 output Time event 4 output Common OT=5 0-0mADC, 4-0mADC Voltage pulse ( V) 3 * OT is a setup parameter. You can change the settings of the parameter OT to change the Loop control output types. See. Initial Settings. Heating side: Voltage pulse output Correspondence between parameter OT and heating-side output types/cooling-side output types of Loop Heating side: Voltage pulse output (terminals and ) Cooling side: Relay output (terminals and ) mADC, 4-0mADC Heating side: Voltage pulse output OT=6 OT=7 OT=8 OT=9 Heating side: Current output Heating side: Relay output Heating side: Current output (terminals and ) (terminals, and ) (terminals and ) (terminals and ) Cooling side: Relay output Cooling side: Transistor output Cooling side: Transistor output Cooling side: Transistor output (terminals and ) (terminals and ) (terminals and ) (terminals and ) Heating side: Voltage pulse output Switch between the ON and OFF states of the DI to DI4 contact inputs to select from program pattern numbers to 5. (Select a number during a RESET state.) 9 DI ON ON OFF ON ON OFF ON ON OFF ON ON DI ON ON ON ON ON ON ON ON DI3 ON ON ON ON ON ON ON ON DI4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Start of program operation when DI5 changes from OFF to ON Stop of program operation when DI6 changes from OFF to ON Start of local-mode operation when DI7 changes from OFF to ON Common Contact rating: V DC, 0 ma or more 6 7 Receiving 4-0 ma DC Current Signals with the Controller * When receiving 4-0 ma DC current signals, set the input type to -5 V DC (setpoint 4 ). 3 * Factory-set to retransmission. Retransmission output * or 0-0 ma DC Default: 4-0 ma DC Loop cooling-side control output 4-0 or 0-0 ma DC Default: 4-0 ma DC External contact inputs UP +5V DI DI 9 +5V DI 8 DI +5V 8 DI3 40 DI3 +5V 40 DI4 DI V 39 DI5 38 DI5 +5V 38 DI6 DI V 37 DI7 DI COM COM 0 0 Contact Ω 4-0mA Note: Connecting a 50 Ω resistor to the terminals is optional. Model: X (resistor with M3.5 crimp-on terminal lugs) 5 V DC loop power supply* V DC ( ma DC max.) * Retransmission output is not available if a 5 V DC loop power supply is used. * If you define the Loop cooling-side contorl output as continuous output,retransmission output and the 5 V DC loop power supply can no longer be used. Note: Select this option from the OT parameter. Transistor contact 6 7 <Toc> <. Installation> -5

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23 <Toc> <. Initial Settings> -. Initial Settings This chapter describes examples of setting input types, control output types. Carrying out settings described herein allows you to perform basic control. Refer to examples of various settings to understand how to set parameters required. Refer to 6. Parameter Map for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create programs in 3. Programming. Setup Procedure Power-on Denotes a step that must always be followed. Set UP Mode. (Factory-set to Single-loop Control UP Mode. ) See. Setting UP mode (Setting First at Power-on), or.3 Changing UP mode. Denotes a step that should be followed as necessary. Set input. (Factory-set to Not configured (Loop) / K-type thermocouple (Loop)) See.4 Setting Input Types of Loop and Loop. Set the control output. (Factory-set to Time Proportional Relay Output of Loop / Loop. ) Initialize parameters. See.5 Setting Control Output Types of Loop and Loop. See.6 Initializing Parameters. Be sure to follow this step whenever a change of setting is made to the UP Mode and the input type. Set the alarm type and other setup parameters. Set operating parameters. Set program patterns. See 3. Programming. Controller operation IM 05E0B0-5E st Edition : May 3,000-00

24 <Toc> <. Initial Settings>. Names and Functions of Front Panel Parts -. Indicator lamp for display. Program monitor lamps 3. Event indicator lamps 8. Instrument alarm indicator lamps 4. Status indicator lamps 5. Light-loader interface 9. key 3. PT.No key E E 6. Process variable () display 7. Setpoint display 0. key. key. and keys 5. RESET key 4. RUN key Name of Part Indicator lamp for. display. Program monitor lamps 3. Event indicator lamps 4. Status indicator lamps 5. Light-loader interface Setpoint display (LCD) 8. Process variable () display Instrument alarm indicator lamps 9. key 0. key Function Is lit when Loop is displayed on display. : Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing. Display the statuses of events, time events and instrument alarms in orange. E and E lamps: Come on when event and event turn on. TME to TME4 lamps: Come on when time event to time event 4 turn on. AL lamp: Comes on when instrument alarm turns on. Is lit (in green) to indicate the status of operation or control. PRG:Is lit when in program mode. RST:Is lit when in reset mode. HLD:Is lit when in hold mode. LOC:Is lit when in local mode. MAN:Is lit when in manual mode of Loop. MAN:Is lit when in manual mode of Loop. CAS:Not used in dual-loop control. Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool. Displays. Displays an error code (in red) if an error occurs. Displays the name and value of a target setpoint (SP), output (OUT), deviation trend, or a parameter. Displays an error code if an error occurs. The AL lamp comes on in orange if instrument alarm turns on. Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately. Presents a display for switching between the hold, advance, local, AUTO and MAN modes.. key. and keys 3. PT.No key 4. RUN key 5. RESET key Used to switch between displays. Pressing this key while any operating display is shown lets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.) Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown. PT.No Use this key when the controller is at a stop to select a program pattern number on an operating display. RUN RESET Pressing this key for more than seconds while an operating display is shown starts the controller. Pressing this key for more than seconds while an operating display is shown stops the controller. IM 05E0B0-5E st Edition : May 3,000-00

25 E E <Toc> <. Initial Settings> -3. Setting UP mode (Setting First at Power-on) NOTE The controller displays an operating display when the power is turned on. The submenu IN appears at this point if the type of input has not been defined yet. In this case, first set a UP mode to Dual-loop Control following the operating procedure described below. Then, input type, control output type and others. The following operation describes a procedure of setting a UP mode to Dual-loop Control. (set ). Display view at power on RST lamp ON. TME 3 4 AL PRG RST HLD LOC MAN MAN CAS Displays submenu IN. IN input set SETUP sub menu In steps and later, illustrations of the LCD are cited to explain the procedure.. Press the key once to display the submenu MD. 5. Press the setpoint. key once to register the MD UP mode set SETUP sub menu MENU:UPMD/MD # UP mode select SETUP UPM = 3. Press the key once to display the parameter UPM (controller mode). MENU:UPMD/MD # UP mode select SETUP UPM = 6. The controller re-starts (which is normal). Then, set input type. See.4 Setting Input Types of Loop and Loop. IN input set SETUP sub menu 4. Press the or key to display the setpoint. MENU:UPMD/MD # UP mode select changing! UPM = Blinks during change. IM 05E0B0-5E st Edition : May 3,000-00

26 E E <Toc>.3 Changing UP mode <. Initial Settings> The following operation describes a procedure of changing a UP mode to Dual-loop Control. (set ) -4. Bring the operating display into view (display appears at power-on). RST lamp ON. TME 3 4 AL PRG RST HLD LOC MAN MAN CAS SP: PTNO: 0 TM= C SEGNO: 0/ 0 RCY: 0/ 0 In steps and later, illustrations of the LCD are cited to explain the procedure.. Press the key for more than 3 seconds to call up the main menu PROG. PROG programming main menu 6. Press the key once to display the setup parameter submenu MD. MD UP mode set SETUP sub menu 3. Press the key once to display the main menu STUP. STUP password input main menu 7. Press the key once to display the parameter UPM (controller mode). MENU:UPMD/MD # UP mode select SETUP UPM = 4. Press the key once to display the setup parameter main menu PARA. 8. Press the or key to display the setpoint. PARA setup parameter SETUP main menu MENU:UPMD/MD # UP mode select changing! UPM = Blinks during change. 5. Press the key once to display the setup parameter main menu UPMD. UPMD UP750 configuration SETUP main menu IM 05E0B0-5E st Edition : May 3,000-00

27 <Toc> <. Initial Settings> Press the key once to register the setpoint. MENU:UPMD/MD # UP mode select SETUP UPM = 0. The controller re-starts (which is normal). Then, set input type. See.4 Setting Input Types of Loop and Loop. IN input set SETUP sub menu How to return to a menu Press the key once during parameter setting. This lets you return to the parameter menu. IM 05E0B0-5E st Edition : May 3,000-00

28 E E <Toc> <. Initial Settings>.4 Setting Input Types of Loop and Loop The following operating procedure describes an example of setting the input type of Loop to K-type thermocouple (-00.0 to C) and a measurement range of 0.0 to 00.0 C. You can take the same steps for the input type (IN) and ranges (RH, RL) or scales (SH, SL) of Loop that are displayed after the Loop related parameters. input of Loop (Factory-set to Not configured ) input terminal Thermocouple/mV/V input RTD input input of Loop (Factory-set to K-type thermocouple ) input terminal Thermocouple/mV/V input RTD input Example of Temperature Input C Instrument input range C V V Example of Voltage Input Instrument input range 4V 5V 0.0 C Minimum value of input range (RL) input range Set a range to be controlled C Maximum value of input range (RH) Parameters to be set for temperature input. input type (IN): Set according to a sensor. Maximum value of input range (RH): Set the maximum value of the range to be controlled. 3. Minimum value of input range (RL): Set the minimum value of the range to be controlled. RL 0.0m 3 /h 50.0m 3 /h Minimum value of input scale (SL) input range input scale RH Maximum value of input scale (SH) Set a range to be controlled Parameters to be set for voltage input. input type (IN): Set according to an input signal. Maximum value of input range (RH): Set the maximum value of an input signal. 3. Minimum value of input range (RL): Set the minimum value of an input signal. 4. Position of input decimal point (SDP): Set the position of the decimal point for input display. 5. Maximum value of input scale (SH): Set the maximum value of the scale to be controlled. 6. Minimum value of input scale (SL): Set the minimum value of the scale to be controlled. NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item Input Type (IN, IN), Maximum Value of Input Range (RH, RH), Minimum Value of Input Range (RL, RL), Input Decimal Point Position (SDP, SDP), Maximum Value of Input Scale (SH, SH) or Minimum Value of Input Scale (SL, SL). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.. Bring the operating display into view (display appears at power-on). The display in the figure below shows the error code for input burnout ( ) if input wiring is not yet complete. The error code disappears when you wire the input terminals correctly. RST lamp ON. TME 3 4 AL PRG RST HLD LOC MAN MAN CAS SP: PTNO: 0 TM= C SEGNO: 0/ 0 RCY: 0/ 0 In steps and later, illustrations of the LCD are cited to explain the procedure. IM 05E0B0-5E st Edition : May 3,000-00

29 <Toc> <. Initial Settings> -7. Press the key for more than 3 seconds to call up the main menu PROG. PROG programming main menu 7. Press the key once to display the submenu IN. IN input set SETUP sub menu 3. Press the key once to display the main menu STUP. STUP password input main menu 8. Press the key once to display the parameter IN ( input type of Loop). MENU:UPMD/IN # input type select SETUP IN = OFF 4. Press the key once to display the main menu PARA. PARA setup parameter SETUP main menu 9. Press the or key to display the required setpoint. The figure below shows an example of setting the input type to a K-type thermocouple (-00.0 C to C). MENU:UPMD/IN # input type select changing! IN = typek3 Blinks during change. 5. Press the key once to display the main menu UPMD. UPMD UP750 configuration SETUP main menu 0. Press the key once to register the setpoint. MENU:UPMD/IN # input type select SETUP IN = typek3 6. Press the key once to display the submenu MD. MD UP mode set SETUP sub menu. Press the key once to display the parameter UNI. MENU:UPMD/IN # input unit select SETUP UNI = C IM 05E0B0-5E st Edition : May 3,000-00

30 E E <Toc> <. Initial Settings> -8. Press the key once to display the parameter RH (maximum value of input range of Loop). MENU:UPMD/IN #3 input range high SETUP RH = Press the key once to display the parameter RL (minimum value of input range of Loop). MENU:UPMD/IN #4 input range low SETUP RL = Press the or key to display the required setpoint. The figure below shows an example of setting the maximum value of the input range to 00.0 C. 6. Press the or key to display the required setpoint. The figure below shows an example of setting the minimum value of the input range to 0.0 C. MENU:UPMD/IN #3 input range high changing! RH = 00.0 Blinks during change. MENU:UPMD/IN #4 input range low changing! RL = 0.0 Blinks during change. 4. Press the setpoint. key once to register the 7. Press the setpoint. key once to register the MENU:UPMD/IN #3 input range high SETUP RH = 00.0 MENU:UPMD/IN #4 input range low SETUP RL = 0.0 If the type of Input is voltage, also configure the Input Decimal Point Position of Loop (SDP), Maximum Value of Input Scale of Loop (SH) and Minimum Value of Input Scale of Loop (SL) parameters that are displayed after this. 8. Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below). RST lamp ON. TME 3 4 AL PRG RST HLD LOC MAN MAN CAS SP: PTNO: 0 TM= C SEGNO: 0/ 0 RCY: 0/ 0 IM 05E0B0-5E st Edition : May 3,000-00

31 <Toc> <. Initial Settings> -9 Instrument Input Range Codes Input Unspecified K J T B S R Thermocouple N RTD Standard signal DC voltage Type Instrument Input Range Code OFF (0) typek () typek () typek3 (3) typej (4) typet (5) typet (6) typeb (7) types (8) typer (9) typen (0) Instrument Measurement Accuracy Input Range Set the data item Input Type IN to the OFF option to leave the input type undefined to C to F to C to F 0.% of instrument range digit at 0 C or more to C 0.% digit for temperatures below 0 C, to F where the accuracy is: % of instrument range to 00.0 C digit for temperatures below C for a type-k to F thermocouple, or % of instrument range digit for to C temperatures below C for a type-t thermocouple to F 0.0 to C to F 0.0 to C 0.5% of instrument range digit at 400 C or more 3 to 3300 F 5% of instrument range digit at less than 400 C 0.0 to C 3 to 300 F 0.5% of instrument range digit 0.0 to C 3 to 300 F to C to F E typee () to C to F L(DIN) typel () to C to F U(DIN) typeu (3) to C to F typeu (4) 0.0 to C to F W typew (5) 0.0 to C 3 to 400 F Platinel Plati (6) 0.0 to C 3 to F PR0-40 PR040 (7) 0.0 to C 3 to 3400 F W97Re3-0.0 to C W97Re3 (8) W75Re5 3 to 3600 F JPt00 JPt (30) to C to F JPt (3) to C to F Pt (35) to C to F Pt00 Pt (36) to C to F Pt3 (37) to C to F 0.4 to V 0.4 to V (40) to.000 V to 5 V to 5 V (4).000 to V 0 to V 0 to V (50) to.000 V 0 to 0 V 0 to 0 V (5) 0.00 to 0.00 V 0.00 to.5 V 0.00 to.5 V (5) (Note 3) to.00 V -0 to 0 mv mv (55) to 0.00 mv 0 to 00 mv mv (56) 0.0 to 00.0 mv 0.% of instrument range digit 0.5% of instrument range digit for temperatures below 0 C 0.% of instrument range digit at 0 C or more 0.% digit for temperatures below 0 C, where the accuracy is:.5% of instrument range digit for temperatures below C for a type-e thermocouple. 0.% of instrument range digit 0.% of instrument range digit 0.5% of instrument range digit at 800 C or more No accuracy is guaranteed at less than 800 C 0.% of instrument range digit 0.% of instrument range digit (Note ) (Note ) 0.% of instrument range digit (Note ) 0.% of instrument range digit (Note ) (Note ) 0.% of instrument range digit (Note ) 0.% of instrument range digit Display range is scalable in a range of to Display span is or less. Numbers in ( ) are the setting value that apply when the communication is used. * Performance in the standard operating conditions (at 3 C, 55 0%RH, and 50/60 Hz power frequency) Note : The accuracy is 0.3 C of instrument range digit for a temperature range from 0 C to 00 C. Note : The accuracy is 0.5 C of instrument range digit for a temperature range from -00 C to 00 C. Note 3: Only used for input of Loop (IN). * To receive a 4-0 ma DC signal, select a standard signal of to 5 V DC and connect it to a 50 resistor. This resistor is optional. Model: X (resistor with M3.5 crimp-on terminal lugs) IM 05E0B0-5E st Edition : May 3,000-00