Liquiphant T FTL20H. Technical Information

Transcription

1 Technical Information Liquiphant T FTL0H Level limit switch Level limit switch for liquids in the foodstuff industry, compact design, housing made of corrosion-resistant stainless steel Application The Liquiphant T FTL0H is a level limit switch for liquids in storage tanks, agitators and pipes which have to meet particularly high hygiene standards internally and externally. It is used in particular in areas where other measurement methods would probably fail: e.g. in the event of viscosity, build-up, turbulences, flows, air bubbles, rash temperature change when cleaning. The Liquiphant T FTL0H is a hygiene version for fluid temperatures up to 50 C. Your benefits E.g. Stainless steel housing with round connector M x, degree of protection IP69K, always air-tight even in the event of hour-long overflooding and intensive cleaning External test option using test magnet On-site function control using external LED display Large selection of process connections for hassle-free installation in existing systems Easy to install even at points difficult to access due to compact design Rugged stainless steel housing (36L) CIP and SIP cleanability ensured EHEDG certification TI379F/00/en

2 Table of contents Function and system design Measuring principle Measuring system Input Measured variable Measuring range Output Switching outputs Operating modes for variants AC and DC-PNP Power supply Cable entry Electrical connection Performance characteristics Switching delay Reference operating conditions Measured value resolution Measuring frequency Maximum measured error Repeatability Hysteresis Settling time Influence of ambient temperature Influence of medium temperature Influence of medium pressure Operating conditions: Installation instructions Orientation Connecting cable Operating conditions: Environment Ambient temperature range Ambient temperature limits Storage temperature Degree of protection Shock resistance Vibration resistance Electromagnetic compatibility Overvoltage protection Mechanical construction Design, dimensions Process connections Weight Materials Housing Terminals Human interface Function test with test magnet Light signals Certificates and approvals CE approval Sanitary compatibility Overfill protection Marine approval Other standards and guidelines Ordering information Liquiphant T FTL0H Accessories Socket wrench Welding boss G ¾ Welding boss G Welding neck Coupling nut Cable Supplementary documentation Operating Instructions Certificates Operating conditions: Process Medium temperature range Process pressure State of aggregation Density Viscosity Gas content Solids content ø Endress + Hauser

3 Function and system design Measuring principle Measuring system The tuning fork of the FTL0H is brought to its resonance frequency by means of a piezoelectric drive. If the tuning fork is covered by liquid, this frequency changes. The electronics of the FTL0H monitor the resonance frequency and indicate whether the tuning fork is freely vibrating or is covered by liquid. The measuring system comprises: Liquiphant T FTL0H limit switch Progammable logic control (PLC), miniature contactor, solenoid valve or AS-i bus AS-interface U... PLC 3 ~ 30 V Example ): Overfill protection or top level detection Example ): Lower level detection or dry running protection Example 3): Dry running protection for pump L00-FTL0Hxx-4-05-xx-en-00 Endress + Hauser 3

4 Input Measured variable Density Measuring range > 0.7 g/cm 3 other density settings on request, e.g. 0.5 g/cm 3 Switching outputs Output DC-PNP valve connector DC-PNP M x AC -wire AS-i Function Positive voltage signal at the switch output of the electronics (PNP) Switching the power supply line Switching the D0 bit Switch behaviour ON/OFF 0 / (free / covered) Relay switching capacity 50 ma D0 bit Fail-safe mode MIN/MAX (see below) D bit D: 0 error Switching delay approx. 0.5 s on coverage / approx..0 s on tuning fork becoming uncovered other switching time on request Switching threshold with vertical orientation: 3.0 mm from top of fork with horizontal orientation: 3.5 mm from fork centre Hysteresis 3 ±0.5 mm Operating modes for variants AC and DC-PNP The FTL0H can be connected in two operating modes. By choosing the suitable operating mode (MAX or MIN safety), you ensure that the FTL0H switches safely even in the event of a fault (e.g. if the power supply line is disconnected). MAX - maximum safety The FTL0H keeps the electronic switch closed as long as the liquid level is below the fork. Example of an application: overfill protection MIN - minimum safety The FTL0H keeps the electronic switch closed as long as the fork is immersed in liquid. Example of an application: dry running protection for pumps The electronic switch opens if the limit is reached, if a fault occurs or the power fails. 4 Endress + Hauser

5 Power supply Cable entry.).) 7.5 mm 7.5 mm min. 40 mm min. 40 mm L00-FTL0Hxx xx-xx-00 Pg / ½ NPT QUICKON M x Plastic M x Metal Accessories.) 4 x 0.34 M elbowed (order number: 50085).) 4 x female angled connector M with built-in LEDs (order number: ) Electrical connection Variant DC-PNP (direct current) M x connector Voltage source: shock-protected voltage or Class circuit (North America) Suitable for use in non-equivalent operation: When both outputs are connected, the MIN and MAX outputs take on opposite states in trouble-free operation. In the event of an alarm condition or a line break, both electronic switches are open. In addition to level monitoring, function-dependent sensor monitoring can also be performed with the aid of -channel evaluation. Operating mode MAX (NC contact) Operating mode MIN (NO contact) 4 4 L00-FTL0xxx xx-xx-00 L00-FTL0xxx xx-xx-003 : BN : BN 3 4 : WT 3: BU 3 4 3: BU 4: BK R 0.5 A R 0.5 A L L+ L L+ L00-FTL0xxx xx-xx-009 L00-FTL0xxx xx-xx-00 Endress + Hauser 5

6 Variant DC-PNP (direct current) valve connector Operating mode MAX (NC contact) Operating mode MIN (NO contact) L00-FTL0xxx xx-xx-004 L00-FTL0xxx xx-xx R 0.5 A + R A PE (Ground) L L+ PE (Ground) L L+ L00-FTL0xxx xx-xx-0 L00-FTL0xxx xx-xx-0 Variant AC (alternating current) valve connector Operating mode MAX Operating mode MIN 3 3 L00-FTL0xxx xx-xx-006 L00-FTL0xxx xx-xx >9V R 0.5 A >9V 0.5 A R PE (Ground) L N PE (Ground) L N L00-FTL0xxx xx-xx-03 L00-FTL0xxx xx-xx-04! Note! Approved for relays with a holding power/rated power >.5 VA (53 V) or > 0.5 VA (4 V). Relays with lower holding power/rated power can be operated via a parallel-connected RC-element (option). 6 Endress + Hauser

7 Connect AS-i bus AS-i + : BN 3: BU 3 4 AS-i L00-FTL0xxx xx-xx-008 Programming instructions for the AS-i AS-i profile: S-3.A. The address is defaulted to 0 (HEX). It is changeable via the bus master or programming unit. Data bit: D0: Sensor covered D: Status = O.K. D0:0 Sensor free D:0 Status = error D and D3 are not used. Parameter bits (P0...P3) are not used. Electrical connection DC-PNP valve connector DC-PNP M x AC wire AS-i Supply voltage V DC V DC V AC V DC Cable entry Pg / ½ NPT M x Pg / ½ NPT M x Cable specification Max.5 mm and ø IEC Max.5 mm and ø IEC 606- Power consumption < 85 mw < 85 mw < 80 mw < 85 mw Current consumption < 5 ma < 5 ma < 3.8 ma < 5 ma Residual ripple 5 Vss at Hz 5 Vss at Hz Endress + Hauser 7

8 Performance characteristics Switching delay Reference operating conditions Measured value resolution Measuring frequency Maximum measured error Repeatability Hysteresis Settling time Influence of ambient temperature Influence of medium temperature Influence of medium pressure 0.5 s when covering.0 s when becoming free other switching time on request Ambient temperature: 3 C Process pressure: bar Medium: water Medium density: Medium temperature: 3 C Installation from above /vertical Density setting: > 0.7 < 0.5 mm Approx. 00 Hz in air 3.0 ± mm ±0.5 mm 3.0 ±0.5 mm < s Negligible 9.6 x 0-3 mm/ C 55. x 0-3 mm/bar Operating conditions: Installation instructions Orientation The Liquiphant T FTL0H can be installed in any position in a container or pipe. The formation of foam does not impair its function. 3 Example ): Overfill protection or top level detection Example ): Dry running protection for pump Example 3): Lower level detection L00-FTL0Hxx--05-xx-xx-00 8 Endress + Hauser

9 Connecting cable Up to 000 m with AC/DC-PNP, AS-i to IEC 606- Ambient temperature range C C (AS-i) Operating conditions: Environment Ambient temperature limits Derating from 90.0 C process temperature: Reduction to max C ambient Derating from 90.0 C process temperature: Reduction to max. 50 ma relay switching capacity Storage temperature C Degree of protection IP65 with valve connector IP66/67 with M x connector PPSU (plastic) IP66/68 with M x connector 36L (metal); IP69K with accessory (signalling via connector with LEDs) Shock resistance to EN (30 g) Vibration resistance to EN Electromagnetic compatibility Overvoltage protection Interference emission to EN 636, Electrical Equipment Class B, interference immunity to EN 636, Annex A (Industrial) and NAMUR Recommendation NE (EMC). AS-interface to EN Overvoltage category III Medium temperature range C Operating conditions: Process Process pressure State of aggregation Density Viscosity Gas content Solids content ø 40 bar Liquid > 0.7 g/cm 3 (other density setting on request) cst Stagnant mineral water < 5 mm Endress + Hauser 9

10 Mechanical construction! Note! All dimensions in mm Design, dimensions M x QUICKON Valve connector ø40 3 * 3 * 3 * ø40 ø3.5 ø3.5 ø AF 3 AF 3 AF 3.5 * ø * ø * ø7. * * * Switch point with vertical installation * Switch point with horizontal installation; the level increases in the direction of the arrow * L00-FTL0Hxx xx-en-00 Switch points at: density / 3 C / 0 bar Process connections Process connection / Dimensions Accessories (optional) Pressure Temperature G ½ A, G ¾ A DIN ISO 8/I Max. 40 bar Max. 50 C AF 6 38 L00-FTL0xxx xx-en Endress + Hauser

11 Process connection / Dimensions G ¾ A DIN ISO 8/I for flush-mounted installation in welding boss EHEDG with welding boss AF 6 38 Accessories (optional) Welding boss (without tuning fork alignment) with silicone O-ring Endress+Hauser FDA-listed materials as per CFR Part Pressure Temperature Max. 5 bar Max. 50 C Max. 40 bar Max. 00 C G A DIN ISO 8/l L00-FTL0xxx xx-en-003 Max. 40 bar Max. 50 C AF G A DIN ISO 8/I with sealing surface for flush-mounted installation in welding boss EHEDG with welding boss AF L00-FTL0xxx xx-en-004 Welding boss (without tuning fork alignment) with silicone O-ring Endress+Hauser FDA-listed materials as per CFR Part Max. 5 bar Max. 50 C Max. 40 bar Max. 00 C ½ NPT ANSI B.0. R ½ DIN 999 L00-FTL0xxx xx-en-004 Max. 40 bar Max. 50 C 93 (63.9).7 3 AF 47.9 ¾ NPT ANSI B.0. R ¾ DIN 999 L00-FTL0xxx xx-en-005 Max. 40 bar Max. 50 C 93 (63.9) AF L00-FTL0xxx xx-en-005 Endress + Hauser

12 Process connection / Dimensions Triclamp ½" = ø50.5 mm " = ø64.0 mm ISO 85 EHEDG only with " version and special seal * Accessories (optional) Clamping ring and front seal * Seal from manufacturer Hyjoin Limited, UK Pressure Temperature Max. 6 bar Max. 0 C Max. bar Max. 50 C L00-FTL0xxx xx-xx-008 Threaded pipe joint DN 5 DN 3 DN 40 DIN 85 With thread adapter nut Sealing ring with collar DN 5, DN 3, DN 40: Max. 40 bar up to 00 C Max. 5 bar up to 40 C DN 50: Max. 5 bar Max. 40 C Flush-mounted for welding neck " Works standard Endress+Hauser with silicone seal (included) and coupling nut (accessory 5075) EHEDG L00-FTL0xxx xx-xx-009 Welding neck (tuning fork can be aligned) Endress+Hauser FDA-listed materials as per CFR Part Max. 40 bar Max. 00 C Max. 5 bar Max. 50 C L00-FTL0xxx xx-xx-00 Weight Approx. 300 g Materials Sensor and housing made of 36L, surface quality Ra <.5 µm Housing Terminals Pipe housing Valve connector, QUICKON, M x Endress + Hauser

13 Human interface Function test with test magnet Variants AC and DC-PNP: On testing, the current state of the electronic switch is reversed. Variant AS-interface: On testing, D0 is inverted. Performing test Hold the test magnet against the mark on the nameplate: The switching state changes. L00-FTL0Hxx-9-05-xx-xx-00 Light signals Variants AC and DC-PNP with valve connector/quickon gn rd L00-FTL0Hxx xx-xx-00 Green light (gn) lighting: FTL0H is connected to the power supply and is operational. Red light (rd) lighting: Mode of operation MAX (overfill protection): sensor is immersed in liquid. Mode of operation MIN (dry running protection): sensor is immersed in liquid. Green light (gn) does not come on Error: No power supply. Check plug, cable and power supply Red light (rd) flashing: Error: Overload or short-circuit in load circuit. Rectify the short-circuit Reduce maximum load current to below 50 ma Error: Internal sensor error or sensor corroded. Replace device Endress + Hauser 3

14 Variant AS-interface and DC-PNP with M x circular connector PPSU gn ye rd L00-FTL0Hxx xx-xx-00 Green light (gn) lighting: FTL0H is connected to the power supply and is operational. Yellow light (ye) lighting: Sensor is immersed in liquid. Red light (rd) lighting with AS-interface: Error: Address 0 set or communication error. Carry out addressing process Parameterise slave Or reduce line length (< 00 m total length) Red light (rd) lighting with DC-PNP Error: Overload or short-circuit in load circuit. Rectify the short-circuit Reduce maximum load current to below 50 ma Green light (gn) does not come on Error: No power supply. Check plug, cable and power supply Red light (rd) flashing ( Hz): Error: Internal sensor error or sensor corroded. Replace device 4 Endress + Hauser

15 Variant DC-PNP with M x circular connector 36L ye ye gn L00-FTL0Hxx xx-xx-003 Green light (gn) lighting: FTL0H is connected to the power supply and is operational. Yellow light (ye ) lighting: The sensor is not covered by liquid. Yellow light (ye ) lighting: The sensor is covered by liquid. Green light (gn) does not come on Error: No power supply. Check plug, cable and power supply Green light (gn) lighting, both yellow lights (ye +) does not come on Error: short-circuit in load circuit. Rectify the short-circuit Error: Internal sensor error or sensor corroded. Replace device Endress + Hauser 5

16 Certificates and approvals! Note! The specified certificates and approvals are available on CE approval The device is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing the CE mark. Sanitary compatibility EHEDG (see process connections, Page ), Approval number: 39/03/0445 Overfill protection Marine approval Other standards and guidelines WHG and leakage German Lloyd (GL), Approval number: HH AS-i profile S-3.A. as per EN 5095 (limit switch) Ordering information Liquiphant T FTL0H 0 Certificate * 0 Variant for non-hazardous areas, WHG, leakage detection 3 CSA General Purpose, CSA US 9 Special version 0 Process connection, material GCJ Thread ISO8 G ½ A, 36L GDJ Thread ISO8 G ¾ A, 36L GEJ Thread ISO8 G A, 36L installation in accessory: welding neck RCJ Thread ANSI ½" NPT, 36L RDJ Thread ANSI ¾" NPT, 36L RRJ Thread DIN999 R ½, 36L RSJ Thread DIN999 R ¾, 36L UPJ Flush-mounted, 36L installation in accessory: welding neck " TCJ ISO85 DN 5-38 (...-½"), 36L Tri-Clamp connection TDJ ISO85 DN 40-5 ("), 36L Tri-Clamp connection MNJ DIN85 DN 5 PN 40, 36L Hygienic connection MPJ DIN85 DN 3 PN 40, 36L Hygienic connection MQJ DIN85 DN 40 PN 40, 36L Hygienic connection YY9 Special version 30 Electronics V AC, -wire V DC, PNP 3-wire 3 AS-i bus 9 Special version 40 Additional equipment B Valve connector Pg, ISO4400, 50 C, IP65 C Valve connector NPT ½", ISO4400, 50 C, IP65 D Connector M x, PPSU, 50 C, IP66/67 E Valve connector with QUICKON connection, 50 C, insulation displacement connection, IP65 F Connector M x, 36L, 50 C, I66/68/69K Y Special version FTL0H Order code * The specified certificates and approvals are available on 6 Endress + Hauser

17 Accessories! Note! All dimensions in mm Socket wrench Order number: Socket wrench AF 3 3 AF L00-FTL0xxx xx-en-00 Welding boss G ¾ Order number: For flush-mounted installation and sealing Sensor cannot be aligned 6 max. 5 bar max. 50 C max. 40 bar max. 00 C Material: corrosion-resistant steel.4435 (AISI 36L) ø3 G ¾ ISO 8 ø Weight: 0.3 kg Seal: silicone O-ring Order number: L00-FTL5xxxx xx-xx-09 FDA-listed materials as per CFR Part Welding boss G Order number: For flush-mounted installation and sealing Sensor cannot be aligned max. 5 bar max. 50 C max. 40 bar max. 00 C Material: corrosion-resistant steel.4435 (AISI 36L) Weight: 0.9 kg ø4 G ISO 8 ø Seal: silicone O-ring Order number: FDA-listed materials as per CFR Part L00-FTL5xxxx xx-xx-00 Endress + Hauser 7

18 Welding neck Order number: With 3..B material certificate: for flush-mounted installation and sealing of a Liquiphant FTL50H, FTL0H with process connection EE, UPJ 4.5 Sensor can be aligned Material: corrosion-resistant steel.4435 (AISI 36L) 6 RD 5 x ø4.3 ø65 Weight: 0.5 kg Seal on Liquiphant Order number: ~6 FDA-listed materials as per CFR Part L00-FTL5xxxx xx-xx-0 Coupling nut Order number: 5075 for connection UPJ or welding neck DIN 85-F Weight: 0.7 kg ø63 ø56 ø36 6 RD 5 x / L00-FTL0Hxx xx-xx-007 Cable Order number: x 0,34 M socket Cable: PVC (grey) 5 m length Body: PUR (blue) 7.5 Coupling nut: Cu Sn/Ni Protection: IP67 min. 40 Temperature range: 5 C to +70 C L00-FTL0Hxx xx-xx-004 Order number: x 0,34 M socket with integrated LEDs Cable: PVC (orange) 5 m length Body: PVC (transparent) 7.5 Coupling nut: 36L Protection: IP69K (fully locked) min. 40 Temperature range: 5 C to +70 C L00-FTL0Hxx xx-xx Endress + Hauser

19 Supplementary documentation Operating Instructions Certificates! Note! FTL0H KA4F/00 Order number: Welding boss G ¾ KA9F/00 Order number: Liquiphant FTL0, FTL0H Allgemeine bauaufsichtliche Zulassung Z ZE47F/00 Liquiphant FTL0, FTL0H (Leckage) Allgemeine bauaufsichtliche Zulassung Z ZE48F/00 Liquiphant FTL0, FTL0H Number of the Certification Document 370 ZE49F/00 Liquiphant FTL0, FTL0H Certificate of Compliance No ZE50F/00 The specified certificates and approvals are available on Endress + Hauser 9

20 International Head Quarter Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str Weil am Rhein Deutschland Tel Fax info@ii.endress.com TI379F/00/en/07.04 SL/FM+SGML6.0 ProMoDo