30W PD Power Module Using UCS1655S+VP300

Transcription

1 UCS655S+VP300 30W PD Power EVB Manual Key features: Compatible VIA PD protocol AC Input Full Range 90Vac~64Vac DC Output (Default voltage 5V) 5V 3 A 9V 3 A V.5 A 5V A 0V.5 A Average Efficiency (Board end) Test result voltage Requirement 5V 87.8% 86.7% 9V 89.63% 89.45% V 89.63% 89.67% 5V 89.35% 89.5% 0V 88.30% 88.4% 8.39% 86.6% 86.95% 86.95% 86.95% Revision History Standby less than 00 mw (Output voltage set to 5V) Short Circuit Protection Over Load Protection Over Voltage Protection Revise Date Version Reason/Issue Remark 08/4/5 B

2 Contents Index Page Open Frame Module Specification 3.. Input Characteristics 3.. Output Characteristics and Performance Specifications 3.3. Protection Function 3.4. Environment 3 Open Frame Module Information 4.. Schematic 4.. BOM 4,5.3. Open Frame Module Snapshot 5.4. Transformer Design 6.4. Transformer Specification 6.4. Transformer Winding Data 6 3 Performance Evaluation Input Characteristics 8 3..A Full Load Efficiency 5V output 8 3..A Efficiency(meet level 6) 5V output 8 3..B Full Load Efficiency 9V output 9 3..B Efficiency(meet level 6) 9V output 9 3..C Full Load Efficiency V output 0 3..C Efficiency(meet level 6) V output 0 3..D Full Load Efficiency 5V output 3..D Efficiency(meet level 6) 5V output 3..E Full Load Efficiency 0V output 3..E Efficiency(meet level 6) 0V output 3.. Average Efficiency 5V~0V output Input Power under No Load&Light Load 5V, V, 0V output 4 3. Output Characteristics Line Regulation and Load Regulation Ripple and Noise Load transient 7, Line transient 9, Start-up Time Hold-up Time AC OFF Output Voltage Rising Time 4,5, Output Voltage Falling Time 6, Cable Detached Voltage Stress on U Vds Voltage Stress on SR MOSFET IV Curve 30,3, Over Load Protection Short Circuit Protection 34, Over Voltage Protection(Add DC Voltage at Vbus) 36,37 4 Other Important Waveforms Switching Frequency 38~44 5 EMI test@ 5V out Conduction input 5VAC/60HZ Line input 5VAC/60HZ Neutral input 30VAC/50HZ Line input 30VAC/50HZ Neutral 48

3 . Open Frame Module Specification.. Input Characteristics AC input voltage range 90Vac ~ 64Vac AC input voltage rating AC input frequency range Input current 00Vac ~ 40Vac 47Hz ~ 63Hz A 90Vac/60Hz.. Output Characteristics and Performance Specifications Test Environment 5 Output Voltage 5V 9V V 5V 0V Standby (meet Level 6) < 00mW < 00mW < 00mW < 00mW < 00mW Output Tolerance (%) < ±0 < ±0 < ±0 < ±0 < ±0 Minimum Load Current (A) Maximum Load Current (A) Maximum Output Power (Watt) Ripple and Noise (m Vp-p) < 00 < 00 < 00 < 00 < 00 Line Regulation (%) <± <± <± <± <± Load Regulation (%) <±5 <±5 <±5 <±5 <±5 Average Efficiency (meet Level 6) 8.39% 86.6% 86.95% 86.95% 86.95%.3. Protection Function Short Circuit Protection Over Load Protection Over Voltage Protection Shut down and auto recovery Shut down and auto recovery Shut down and auto recovery.4. Environment Operation Temperature 0 to 40 Operation Humidity 0% to 90% R.H Storage Temperature -40 to 60 Storage Humidity 0% to 90% R.H 3

4 9 3 G. Open Frame Module Information.. Schematic L N F CX R R 3 U LF 4 BD UCS655S C C3 R D R7 R8 T A 3 0 B D RM8 R50 C4 D0 R5 Q3 3 U_VDD C0_ D6 C0 L VOUT C CSN VBUS_EN R9 R3 C8 V_DISC R6 R3 R30 CSP R7 R8 S S S 4 3 Q4 D D D D D9 VBUS R4 8 GND DRAIN DRAIN VCC-G VCC 6 5 R6 C7 C0 R3 D3 3 Q- R3 C9 6 U PGND R9 MP6906 VG R36 C3 CATH VOUT C 3 FB CS 4 R0 R R R37 C4 C6 C7 5 LL VDD 3 U_VDD U VD VSS C6 R0 C9 R 3 SHUNT_VOUT SCK SDA VBUS_IFB VBUS_VFB CATH VCC VBUS_EN VBUS_DISC VCC5V 0 VBUS_EN 9 V_DISC 8 VCC5V 4 DBG3 VCCA8 7 C5 C C0_ DP DBG DBG DBG0 USB_DP USB_DM VP300-QFN4 CC CC ADC_VIN GND AGND CSN CSP ADC_VIP CSN CSP R5 DM 0 G 4 U4 CC C 3 R5 CC CATH C5 C8 CY.. BOM No. Position Description Quantity C6,C,C Capacitor, ceramic, nf/50v, X7R, SMD C9 Capacitor, ceramic, uf/50v, X7R, SMD C3,C7,C6 Capacitor, ceramic, 0.uF/50V, X7R, SMD C4 Capacitor, ceramic, 0.47uF/50V, X7R, SMD C5,C8 Capacitor, ceramic, 390pF/50V, NPO, SMD C8 Capacitor, ceramic, uf/50v, X7R, SMD C0,C5 Capacitor, ceramic, 4.7uF/50V, Y5V, SMD C7 Capacitor, ceramic, 0.uF/50V, X7R, SMD C3,C4 Capacitor, ceramic, nf/kv, X7R, SMD 06 0 C6 Capacitor, ceramic, 4.7uF/50V, Y5V, SMD 0805 R,R5,R5 Resistor, chip, K, /0W,±%, SMD R0 Resistor, chip, 00K, /0W,±%, SMD R36 Resistor, chip, 5.6K, /0W,±%, SMD R37 Resistor, chip, K, /0W,±%, SMD R3,R3 Resistor, chip, 00R, /0W,±%, SMD R3 Resistor, chip, R, /8W,±%, SMD R9 Resistor, chip, 0R, /8W,±%, SMD R50 Resistor, chip, 0R, /8W,±%, SMD R4 Resistor, chip, 300R, /8W,±%, SMD R6 Resistor, chip, K, /8W,±%, SMD 0603 R7 Resistor, chip, 00K, /8W,±%, SMD 040 R,R Resistor, chip,.5m, /4W,±%, SMD 06 3 R0 Resistor, chip,.8r, /4W,±%, SMD 06 4 R,R Resistor, chip,.0r, /4W,±%, SMD 06 5 R6 Resistor, chip, 0R, /4W,±%, SMD 06 6 R3 Resistor, chip,.7r, /4W,±%, SMD 06 4

5 7 R Resistor, chip, 0R, /4W,±%, SMD 06 8 R7,R8 Resistor, chip, 00K, /4W,±%, SMD 06 9 R5 Resistor, chip, 47R//47R, /4W,±%, SMD R9 Resistor, chip, 0mR, /W,±5%, SMD 06 3 R8,R30 Resistor, chip, 47R, /W,±5%, SMD 06 3 D Diode,standard recovery, N4007,.0A/000V SMA 33 U4 IC, Opto-Coupler, LTV-357-T-C, SMD, LITE-ON 34 U IC, MP6906, TSOT3-6, MPS 35 U3 IC, VP300, QFN4, VIA 36 C Capacitor, aluminum electrolytic, 68uF/400V, 05, Capxon, KM Type 37 C0,C Capacitor, Polymer aluminum electrolytic, 330uF/5V, 05, Ltec, ULR Type 38 C9 Capacitor, aluminum electrolytic,0uf/00v; CX Capacitor, X, 0.33uF/75VAC, 05,±0% 40 CY Capacitor, Y, 000pF/400V, 05,±0% 4 BD GBP408, 4A_800V 4 F.0A / 50V MST TIME-LAG RADIAL LEAD MICRO FUSE (Conquer) 43 LF Choke 44 L R core, uh, φ T Transformer, RM-8, L=.mH, 66::8 46 HS 散熱片 of Q3 47 HS 螺絲 M3*6 of Q3 48 HS 螺帽 M3 of Q3 49 HS 絕緣片 TO-0 of Q3 50 HS 絕緣粒 of Q3 5 D3, D6 HIGH-SPEED SWITCHING DIODE, UTC N448, SOD-3 5 D ULTRA FAST RECTIFIER, UTC USD, SMA 53 D9, D0 SCHOTTKY, SB40, SOD-3 54 Q- VOLTAGE RANGE REGULATOR, UTC UAS6V, TO-9 55 Q3 80A, 00V N-CHANNEL Trench Power MOSFET, UTC UTT80N0H, TO-0 56 Q4-3A, -30V P-CHANNEL Trench Power MOSFET, UTC UT4407, SOP-8 57 U IC, PWM controller, UTC UCS655S, DIP-7A : The Yellow color block means the parts that UTC can provide..3. Open frame Module Snapshot 56mm 4mm 56mm 5

6 .4. Transformer Design.4.. Transformer Specification ) Bobbin: RM-8 ) Core material : PC40 (TDK) or equivalent. 3) Lm ~3:.mH,±0% (65KHz ).4.. Transformer Diagram T Tape N4(-)=0.37Φ X X Ts T Tape N3(0-)=0.3Φ X X 6Ts T Tape N(A-B)=0.5Φ X X Ts T Tape N(3-)=0.37Φ X X 44Ts Bottom Transformer Winding Data Layer No. Winding Material Start Turns Finish N 0.37ΦX UEW Tape N Tape Triple Insulated Wire 0.5ΦX A B 4 Tape Tape 說明 5 N3 0.3ΦX UEW Tape N4 Tape 0.37ΦX UEW 8 Tape Tape 3 6

7 3. Performance Evaluation This document presented here is to describe the open frame Module performance. All data was measured of board end. The Summarized Result : Item. Input Characteristics Standby Power at No Load (30Vac/50Hz) Unit Output and Test result V mw Output characteristics Contunuous Output Power Ripple and Noise Line Regulation Load Regulation Averaged Efficiency (5%~00% Load) Unit Output and Test result V Typ. Watt Max. mv P-P 4.60 NA NA Max. 0.04% NA 0.08% NA 0.0% Max. 3.8% NA.% NA 87.8% 89.63% 89.63% 89.35% 86.7% 89.45% 89.67% 89.5% 88.4% Test Equipment: Item.AC Source.Digital Power meter 3.Electronic Load 4.Digital Oscilloscope 5.Multi-meter 6.Thermal meter Vendor Chroma Chroma Chroma Tektronix Keithley Optex Model No: DPO PT-3S 7

8 3.. Input Characteristics 3..A Full Load 5V output Table A Full Load Efficiency : Input 5Vac/60Hz 30Vac/50Hz Pin(W) Board end Vo(V) Io(A) 3 Board end Eff(%) 86.98% 86.44% 3..A Efficiency(meet level 6): Table A Efficiency(meet level 6) : Input Voltage Pi(W) 5%(0.75A) B.Vo(V) B.Eff(%) Pi(W) 50%(.5A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Input Voltage Pi(W) 75%(.5A) B.Vo(V) B.Eff(%) Pi(W) B.Vo(V) 00%(3A) B.Eff(%) 5Vac/60Hz Vac/50Hz Eff(%) Board_End 5%~00% 5Vac/60Hz 30Vac/50Hz 5%(0.75A) 50%(.5A) 75%(.5A) 00%(3A) Io(%) Fig.A Efficiency VS Io(%) 8

9 3..B Full Load 9V output Table B Full Load Efficiency : Input 5Vac/60Hz 30Vac/50Hz Pin(W) Board end Vo(V) Io(A) 3 Board end Eff(%) 88.86% 89.56% 3..B Efficiency(meet level 6): Table B Efficiency(meet level 6) : Input Voltage Pi(W) 5%(0.75A) B.Vo(V) B.Eff(%) Pi(W) 50%(.5A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Input Voltage Pi(W) 75%(.5A) B.Vo(V) B.Eff(%) Pi(W) B.Vo(V) 00%(3A) B.Eff(%) 5Vac/60Hz Vac/50Hz Eff(%) Board_End 5%~00% 5Vac/60Hz 30Vac/50Hz 5%(0.75A) 50%(.5A) 75%(.5A) 00%(3A) Io(%) Fig.B Efficiency VS Io(%) 9

10 3..C Full Load V output Table C Full Load Efficiency : Input 5Vac/60Hz 30Vac/50Hz Pin(W) Board end Vo(V).4.4 Io(A).5 Board end Eff(%) 89.5% 90.% 3..C Efficiency(meet level 6): Table C Efficiency(meet level 6) : Input Voltage Pi(W) 5%(0.65A) B.Vo(V) B.Eff(%) Pi(W) 50%(.5A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Input Voltage Pi(W) 75%(.875A) B.Vo(V) B.Eff(%) Pi(W) 00%(.5A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Eff(%) Vac/60Hz Board_End 5%~00% 30Vac/50Hz 5%(0.75A) 50%(.5A) 75%(.5A) 00%(3A) Io(%) Fig.C Efficiency VS Io(%) 0

11 3..D Full Load 5V output Table D Full Load Efficiency : Input 5Vac/60Hz 30Vac/50Hz Board end Pin(W) Io(A) Board end Eff(%) Vo(V) % % 3..D Efficiency(meet level 6): Table D Efficiency(meet level 6) : Input Voltage Pi(W) 5%(0.5A) B.Vo(V) B.Eff(%) Pi(W) B.Vo(V) 50%(A) B.Eff(%) 5Vac/60Hz Vac/50Hz Input Voltage Pi(W) 75%(.5A) B.Vo(V) B.Eff(%) Pi(W) B.Vo(V) 00%(A) B.Eff(%) 5Vac/60Hz Vac/50Hz Eff(%) Vac/60Hz Board_End 5%~00% 30Vac/50Hz 5%(0.75A) 50%(.5A) 75%(.5A) 00%(3A) Io(%) Fig.D Efficiency VS Io(%)

12 3..E Full Load 0V output Table E Full Load Efficiency : Input 5Vac/60Hz 30Vac/50Hz Pin(W) Board end Vo(V) Io(A).5 Board end Eff(%) 89.7% 90.48% 3..E Efficiency(meet level 6): Table E Efficiency(meet level 6) : Input Voltage Pi(W) 5%(0.375A) B.Vo(V) B.Eff(%) Pi(W) 50%(0.75A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Input Voltage Pi(W) 75%(.5A) B.Vo(V) B.Eff(%) Pi(W) 00%(.5A) B.Vo(V) B.Eff(%) 5Vac/60Hz Vac/50Hz Eff(%) Board_End 5%~00% 5Vac/60Hz 30Vac/50Hz %(0.375A) 50%(0.75A) 75%(.5A) 00%(.5A) Io(%) Fig.E Efficiency VS Io(%)

13 Table 4A Average Efficiency(meet level 5V output Average Input Voltage Board Average Efficiency (%) SPEC Result 5Vac/60Hz 30Vac/50Hz > 8.39% PASS PASS Table 4B Average Efficiency(meet level Average Input Voltage Board Average Efficiency (%) 9V SPEC output Result 5Vac/60Hz Vac/50Hz > 86.6% PASS PASS Table 4C Average Efficiency(meet level Average Input Voltage Board Average Efficiency (%) V SPEC output Result 5Vac/60Hz 30Vac/50Hz > 86.95% PASS PASS Table 4D Average Efficiency(meet level Average Input Voltage Board Average Efficiency (%) 5V SPEC output Result 5Vac/60Hz 30Vac/50Hz PASS > 86.95% 89.5 PASS Table 4E Average Efficiency(meet level Average Input Voltage Board Average Efficiency (%) 0V SPEC output Result 5Vac/60Hz 30Vac/50Hz > 86.95% PASS PASS 3

14 3..3 Input Power under No Load&Light Load Table 5A Standby Power Test Input Voltage 90Vac/60Hz 5Vac/60Hz 30Vac/50Hz 64Vac/50Hz Pin(mW) Stand by power 5V output Load=0A SPEC < 00 mw Result PASS PASS PASS PASS Table 5B Light Load Power Output Voltage 5V V 0V 5V V 0V 5V V 0V Output Power 0W 0.5W 0.50W Input Power(W) 90Vac 5Vac 30Vac 64Vac

15 3. Output Characteristics 3.. Line Regulation and Load Regulation Table 6A Line Regulation&Load Input Voltage 0% Load Load 50% Load 5 V output 00% Load Load Regulation% SPEC (±) Result 90Vac/60Hz % PASS 5.00% 64Vac/50Hz % PASS Line Regulation% 0.04% 0.04% 0.04%.00% PASS Table 6B Line Regulation&Load Regulation@ Input Voltage 0% Load Load 50% Load V output 00% Load Load Regulation% SPEC (±) Result 90Vac/60Hz % PASS 5.00% 64Vac/50Hz % PASS Line Regulation% 0.0% 0.0% 0.08%.00% PASS Table 6C Line Regulation&Load Regulation@ Input Voltage 0% Load Load 50% Load 0 V output 00% Load Load Regulation% SPEC (±) Result 90Vac/60Hz % PASS 5.00% 64Vac/50Hz % PASS Line Regulation% 0.0% 0.0% 0.00%.00% PASS 5

16 3.. Ripple and Noise Test condition: Ripple and Noise was measured at line end without probe cap and ground clip. Add a 0.uF ceramic capacitor connected in parallel with a 0uF electrolytic capacitor. Measurement bandwidth was limited to 0MHz. Table 7 Ripple & Noise Input Voltage 90Vac/60Hz 64Vac/50Hz Output Voltage 5V V 0V 5V V 0V Output Load Full Load Full Load Full Load Full Load Full Load Full Load Ripple and Noise(m V P-P ) Measured Fig Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 SPEC (m V P-P ) 00 Result PASS PASS PASS PASS PASS PASS Fig. 90Vac/60Hz@ 5Vout Full Load Fig.3 90Vac/60Hz@ Vout Full Load Fig.4 90Vac/60Hz@ 0Vout Full Load Fig.5 64Vac/50Hz@ 5Vout Full Load Fig.6 64Vac/50Hz@ Vout Full Load Fig.7 64Vac/50Hz@ 0Vout Full Load 6

17 3..3 Load transient Test condition : 0% Max. load/50ms 90% Max. load/50ms with.5a/us slew rate. Test condition : 0% Max. load/50ms 80% Max. load/50ms with.5a/us slew rate. Table 8A 0% Max. load to 90% Max. load transient Input Voltage Output Voltage Measured Vout (V) Max Min Spec Result Remark 5V Ref. Fig.8 90Vac/60Hz V Ref. Fig.9 0V V Vout ± 5% Ref. Ref. Fig.0 Fig. 64Vac/50Hz V Ref. Fig. 0V Ref. Fig.3 Table 8B 0% Max. load to 80% Max. load transient Input Voltage Output Voltage Measured Vout (V) Max Min Spec Result Remark 5V Ref. Fig.4 90Vac/60Hz V Ref. Fig.5 64Vac/50Hz 0V V V Vout ± 5% Ref. Ref. Ref. Fig.6 Fig.7 Fig.8 0V Ref. Fig.9 CH:Vbus, CH:Vgs_SR, CH3: Vds_SR, CH4: Iout Fig.8 90Vac/60Hz; 5V; 0% 90% Load Fig.9 90Vac/60Hz; V; 0% 90% Load Fig.0 90Vac/60Hz; 0V; 0% 90% Load Fig. 64Vac/50Hz; 5V; 0% 90% Load 7

18 Fig. 64Vac/50Hz; V; 0% 90% Load Fig.3 64Vac/50Hz; 0V; 0% 90% Load Fig.4 90Vac/60Hz; 5V; 0% 80% Load Fig.5 90Vac/60Hz; V; 0% 80% Load Fig.6 90Vac/60Hz; 0V; 0% 80% Load Fig.7 64Vac/50Hz; 5V; 0% 80% Load Fig.8 64Vac/50Hz; V; 0% 80% Load Fig.9 64Vac/50Hz; 0V; 0% 80% Load 8

19 3..4 Line transient Table 9 Line transient Input Voltage Output Voltage 0% Load 00% Load Remark 90Vac/60Hz 64Vac/50Hz 64Vac/50Hz 90Vac/60Hz Specification Test Result 5V V 0V 5V V 0V 5.6V 5.6V 5.8V 5.8V.0V.0V.40V.40V 0.30V 0.30V 0.40V 0.40V 5.6V 5.6V 5.8V 5.8V.8V.8V.44V.44V 0.40V 0.40V 0.60V 0.60V Vout ± % Ref. Ref. Fig.0, Fig.,3 Fig.4,5 Fig.6,7 Fig.8,9 Fig.30,3 CH:Vbus, CH:Vgs_SR, CH3: Vds_SR, CH4: Vac Fig.0 90Vac/60Hz 64Vac/50Hz; 5V; 0% Load Fig. 90Vac/60Hz 64Vac/50Hz; 5V; 00% Load Fig. 90Vac/60Hz 64Vac/50Hz; V; 0% Load Fig.3 90Vac/60Hz 64Vac/50Hz; V; 00% Load 9

20 Fig.4 90Vac/60Hz 64Vac/50Hz; 0V; 0% Load Fig.5 90Vac/60Hz 64Vac/50Hz; 0V; 00% Load Fig.6 64Vac/50Hz 90Vac/60Hz; 5V; 0% Load Fig.7 64Vac/50Hz 90Vac/60Hz; 5V; 00% Load Fig.8 64Vac/50Hz 90Vac/60Hz; V; 0% Load Fig.9 64Vac/50Hz 90Vac/60Hz; V; 00% Load Fig.30 64Vac/50Hz 90Vac/60Hz; 0V; 0% Load Fig.3 64Vac/50Hz 90Vac/60Hz; 0V; 00% Load 0

21 3..5 Start-up Time Table 0 Start-up Time Input Voltage Output Voltage Output Load Start-up Time Test Result Remark 90Vac/60Hz 64Vac/50Hz 5V 0% Load 4ms 00% Load 0% Load 49ms 46ms 00% Load 46ms Ref. Ref. Ref. Ref. Fig.3 Fig.33 Fig.34 Fig.35 CH:Vbus, CH:Vgs_SR, CH3: Vout, CH4: Vbus_EN Fig. 3 90Vac / 60Hz; 5V; 0% Load Start-Up Time Fig Vac / 60Hz; 5V; 00% Load Start-Up Time Fig Vac / 50Hz; 5V; 0% Load Start-Up Time Fig Vac / 50Hz; 5V; 00% Load Start-Up Time

22 3..6 Hold-up Time Table Hold-up Time Input Voltage Output Voltage Output Current Hold-up Time Specification Test Result Remark 0 Degree 5V V 0V 3A.5A.5A 0.40ms 8.0ms 8.80ms >5ms Fig.36 Fig.37 Fig.38 CH:Vbus, CH:Vgs_SR, CH3: Vds_SR, CH4: Vac Fig. 36 Hold-up time; 5V; 3A Fig. 37 Hold-up time; V;.5A Fig. 38 Hold-up time; 0V;.5A

23 3..7 AC OFF Table AC OFF Input Voltage Output Voltage Output Current Vbulk UVP 90Vac/60Hz AC OFF 5V V 0V 0.5A 3A 0.5A.5A 0.5A.5A CH:Vbus, CH:Vgs_SR, CH3: Vds_SR, CH4: Vbulk 9.0V 5.0V 9.0V 0.0V 9.0V 0.0V Test Result Ref. Ref. Ref. Ref. Ref. Ref. Remark Fig.39 Fig.40 Fig.4 Fig.4 Fig.43 Fig.44 Fig.39 90Vac/60Hz AC OFF; 5V; 0.5A Fig.40 90Vac/60Hz AC OFF; 5V; 3A Fig.4 90Vac/60Hz AC OFF; V; 0.5A Fig.4 90Vac/60Hz AC OFF; V;.5A Fig.43 90Vac/60Hz AC OFF; 0V; 0.5A Fig.44 90Vac/60Hz AC OFF; 0V;.5A 3

24 3..8 Output Voltage Rising Time Table 3 Output Voltage Rising Time Input Voltage 90Vac/60Hz 64Vac/50Hz Output Voltage 5V 9V 9V V V 5V 5V 0V 5V 9V V 5V 5V 0V Rising time (ms) 0% Load 00% Load CH:Vbus, CH:Vgs_SR, CH3: Vds_SR V V Specification <75ms Test Result Remark Fig.45,46 Fig.47,48 Fig.49,50 Fig.5,5 Fig.53,54 Fig.55,56 Fig.57,58 Fig.59,60 Fig.45 90Vac/60Hz; 5V 9V; 0% Load Fig.46 90Vac/60Hz; 5V 9V; 00% Load Fig.47 90Vac/60Hz; 9V V; 0% Load Fig.48 90Vac/60Hz; 9V V; 00% Load 4

25 Fig.49 90Vac/60Hz; V 5V; 0% Load Fig.50 90Vac/60Hz; V 5V; 00% Load Fig.5 90Vac/60Hz; 5V 0V; 0% Load Fig.5 90Vac/60Hz; 5V 0V; 00% Load Fig.53 64Vac/50Hz; 5V 9V; 0% Load Fig.54 64Vac/50Hz; 5V 9V; 00% Load Fig.55 64Vac/50Hz; 9V V; 0% Load Fig.56 64Vac/50Hz; 9V V; 00% Load 5

26 Fig.57 64Vac/50Hz; V 5V; 0% Load Fig.58 64Vac/50Hz; V 5V; 00% Load Fig.59 64Vac/50Hz; 5V 0V; 0% Load Fig.60 64Vac/50Hz; 5V 0V; 00% Load 3..9 Output Voltage Falling Time Table 4 Output Voltage Falling Time Input Voltage Output Voltage Falling time (ms) 0A.5A 0V 5V Specification Remark 90Vac/60Hz Fig.6,6 0V 5V <75ms Test Result 64Vac/50Hz Fig.63,64 CH:Vbus, CH:Vgs_SR, CH3: Vds_SR Fig.6 90Vac/60Hz; 0V 5V; 0A Fig.6 90Vac/60Hz; 0V 5V;.5A 6

27 Fig.63 64Vac/50Hz; 0V 5V; 0A Fig.64 64Vac/50Hz; 0V 5V;.5A 3..0 Cable Detached Table 5 Cable Detached Input Voltage Output Voltage Falling time (ms) 0A.5A Test Result 90Vac/60Hz 0V 5V Ref. 64Vac/50Hz 0V 5V Ref. Specifucation Output Voltage Step Down to 5V CH:Vbus, CH:Vgs_SR, CH3: Vbus_EN Remark Fig.65,66 Fig.67,68 Fig.65 90Vac/60Hz; 0V 5V; 0A Fig.66 90Vac/60Hz; 0V 5V;.5A Fig.67 64Vac/50Hz; 0V 5V; 0A Fig.68 64Vac/50Hz; 0V 5V;.5A 7

28 3.. Voltage Stress on U Vds Table 6 Voltage Stress on U Vds Input Voltage 64Vac/50Hz U Vds Spec Output Voltage 5V 5V 0V 0V Output Current 3A Start-up 448V Fig.69.5A Output Voltage Step-up 548V Fig.70.5A Test Condition Normal Operation Output Short 650V Stress on U Vds 556V 548V Test Result Remark Fig.7 Fig.7 Fig.69 64Vac/50Hz; 5V; 3A; Start-up Fig.70 64Vac/50Hz; 5V 0V;.5A; Step-up Fig.7 64Vac/50Hz; 0V;.5A; Normal Fig.7 64Vac/50Hz; 0V;.5A; Output Short 8

29 3.. Voltage Stress on SR MOSFET Table 7 Voltage Stress on SR MOSFET Input Voltage 64Vac/50Hz SR MOSFET Vds Spec Output Voltage Output Current Test Condition Stress on SR MOSFET Vds Test Result 5V 3A Start-up 7V Fig.73 5V 0V.5A Output Voltage Step-up 88V Fig.74 0V.5A Normal Operation 89.6V Output Short 88.8V 00V Remark Fig.75 Fig.76 Fig.73 64Vac/50Hz; 5V; 3A; Start-up Fig.74 64Vac/50Hz; 5V 0V;.5A; Step-up Fig.75 64Vac/50Hz; 0V;.5A; Normal Fig.76 64Vac/50Hz; 0V;.5A; Output Short 9

30 3..3 IV Curve 7.00 IV-Curve at Board 5Vout Vo(V) Vin 64Vin IV-Curve at cable end@ 5Vout Vo(V) Vin 64Vin

31 4.00 IV-Curve at Board Vout Vo(V) Vin 64Vin IV-Curve at cable end@ Vout Vo(V) Vin 64Vin

32 5.00 IV-Curve at Board 0Vout 0.00 Vo(V) Vin 64Vin IV-Curve at cable end@ 0Vout Vo(V) Vin 64Vin

33 3..4 Over Load Protection When over load condition is removed and the power automatically recover. Table 8 5Vout Over Load Protection Input Voltage OLP(A) Over Rating Remark 90Vac/60Hz % 5Vac/60Hz % 80Vac/50Hz % 30Vac/50Hz % 64Vac/50Hz % Table 9 9Vout Over Load Protection Input Voltage OLP(A) Over Rating 90Vac/60Hz % 5Vac/60Hz % 80Vac/50Hz % 30Vac/50Hz % 64Vac/50Hz % Remark Table 0 Vout Over Load Protection Input Voltage OLP(A) Over Rating Remark 90Vac/60Hz.8.80% 5Vac/60Hz % 80Vac/50Hz % 30Vac/50Hz % 64Vac/50Hz % Table 5Vout Over Load Protection Input Voltage OLP(A) Over Rating Remark 90Vac/60Hz % 5Vac/60Hz % 80Vac/50Hz % 30Vac/50Hz % 64Vac/50Hz % Table 0Vout Over Load Protection Input Voltage OLP(A) Over Rating Remark 90Vac/60Hz % 5Vac/60Hz % 80Vac/50Hz % 30Vac/50Hz % 64Vac/50Hz % 33

34 3..5 Short Circuit Protection When short the output voltage,and no parts are damaged.once Short Circuit condition is removed and the power should recover automatically. Table 3 Short Circuit Protection Input Voltage Output Voltage Output Current Input Power Specification Test Result Remark 90Vac/60Hz 64Vac/50Hz 5V V 0V 5V V 0V 5V V 0V 5V V 0V 0A 0A 0A 3A.5A.5A 0A 0A 0A 3A.5A.5A.7mW 49.4mW 65.mW.3mW 84.0mW 98.mW 59.mW 77.8mW 69.8mW 76.7mW 93.mW 49.5mW Auto Recovery Fig.77 Fig.78 Fig.79 Fig.80 Fig.8 Fig.8 Fig.83 Fig.84 Fig.85 Fig.86 Fig.87 Fig.88 CH:Vbus, CH:Vgs_SR, CH3: Vds_SR, CH4: Vbus_EN Fig.77 90Vac/60Hz; 5V; 0A; Output Short Fig.78 90Vac/60Hz; V; 0A; Output Short Fig.79 90Vac/60Hz; 0V; 0A; Output Short Fig.80 90Vac/60Hz; 5V; 3A; Output Short 34

35 Fig.8 90Vac/60Hz; V;.5A; Output Short Fig.8 90Vac/60Hz; 0V;.5A; Output Short Fig.83 64Vac/50Hz; 5V; 0A; Output Short Fig.84 64Vac/50Hz; V; 0A; Output Short Fig.85 64Vac/50Hz; 0V; 0A; Output Short Fig.86 64Vac/50Hz; 5V; 3A; Output Short Fig.87 64Vac/50Hz; V;.5A; Output Short Fig.88 64Vac/50Hz; 0V;.5A; Output Short 35

36 3..6 Over Voltage Protection(Add DC Voltage at Vbus) When Over Voltage Protection condition is removed and the power automatically recover. Table 4 Over Voltage Protection Output Output Input Voltage OVP@ DCin(V) Input Power Specification Voltage Current 90Vac/60Hz 90Vac/60Hz 64Vac/50Hz 64Vac/50Hz Test Result Remark 5V 6V 4.9mW Fig.89 V 0A 4V 0.9mW Fig.90 0V 4V 48.5mW Fig.9 5V 3A 6V.3mW Fig.9 V.5A 3V 3.mW Fig.93 0V.5A V 9.7mW Fig.94 Auto Recovery 5V 7V 3.0mW Fig.95 V 0A 4.5V 4.7mW Fig.96 0V 4V 54.5mW Fig.97 5V 3A 6V 93.7mW Fig.98 V.5A 3V 89.3mW Fig.99 0V.5A V 43.4mW Fig.00 CH:Vout, CH:Vgs_SR, CH3: Vds_SR, CH4: Vbus_EN Fig.89 90Vac/60Hz; 5V; 0A; OVP Fig.90 90Vac/60Hz; V; 0A; OVP Fig.9 90Vac/60Hz; 0V; 0A; OVP Fig.9 90Vac/60Hz; 5V; 3A; OVP 36

37 Fig.93 90Vac/60Hz; V;.5A; OVP Fig.94 90Vac/60Hz; 0V;.5A; OVP Fig.95 64Vac/50Hz; 5V; 0A; OVP Fig.96 64Vac/50Hz; V; 0A; OVP Fig.97 64Vac/50Hz; 0V; 0A; OVP Fig.98 64Vac/50Hz; 5V; 3A; OVP Fig.99 64Vac/50Hz; V;.5A; OVP Fig.00 64Vac/50Hz; 0V;.5A; OVP 37

38 4. Other Important Waveforms 4.. Switching Frequency. Table 5 Measure 5%, 50%, 75%, 00% Load, U&Q3 Switching 5Vac input. Input Voltage Output Voltage Output Load U Vds Frequency Remark 5% Load 58.4KHz Fig.0 5V 50% Load 75% Load 00% Load 6.50KHz 46.73KHz 58.48KHz Fig.0 Fig.03 Fig.04 9V 5% Load 7.55KHz 50% Load 53.9KHz 75% Load 6.35KHz 00% Load 60.4KHz Fig.05 Fig.06 Fig.07 Fig.08 5% Load 33.78KHz Fig.09 5Vac/60Hz V 50% Load 53.9KHz 75% Load 6.73KHz Fig.0 Fig. 00% Load 60.4KHz Fig. 5V 5% Load 34.48KHz 50% Load 55.56KHz 75% Load 54.95KHz Fig.3 Fig.4 Fig.5 00% Load 55.5KHz Fig.6 5% Load 35.KHz Fig.7 0V 50% Load 75% Load 00% Load 5.9KHz 57.80KHz 6.50KHz Fig.8 Fig.9 Fig.0 38

39 Table 6 Measure 5%, 50%, 75%, 00% Load, U&Q3 Switching 30Vac input. Input Voltage Output Voltage Output Load U Vds Frequency Remark 5V 5% Load 56.8KHz 50% Load 66.67KHz 75% Load 3.9KHz 00% Load 54.35KHz Fig. Fig. Fig.3 Fig.4 9V 5% Load 6.46KHz 50% Load 46.08KHz 75% Load 57.4KHz 00% Load 56.8KHz Fig.5 Fig.6 Fig.7 Fig.8 30Vac/50Hz V 5% Load 6.8KHz 50% Load 47.7KHz 75% Load 6.35KHz 00% Load 55.5KHz Fig.9 Fig.30 Fig.3 Fig.3 5V 5% Load 9.07KHz 50% Load 46.73KHz 75% Load 60.4KHz 00% Load 6.KHz Fig.33 Fig.34 Fig.35 Fig.36 0V 5% Load 9.67KHz 50% Load 46.30KHz 75% Load 58.4KHz Fig.37 Fig.38 Fig.39 00% Load 56.50KHz Fig.40 39

40 Fig.0 5Vac/60Hz; 5V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.0 5Vac/60Hz; 5V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.03 5Vac/60Hz; 5V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.04 5Vac/60Hz; 5V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.05 5Vac/60Hz; 9V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.06 5Vac/60Hz; 9V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.07 5Vac/60Hz; 9V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.08 5Vac/60Hz; 9V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. 40

41 Fig.09 5Vac/60Hz; V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.0 5Vac/60Hz; V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig. 5Vac/60Hz; V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig. 5Vac/60Hz; V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.3 5Vac/60Hz; 5V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.4 5Vac/60Hz; 5V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.5 5Vac/60Hz; 5V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.6 5Vac/60Hz; 5V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. 4

42 Fig.7 5Vac/60Hz; 0V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.8 5Vac/60Hz; 0V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.9 5Vac/60Hz; 0V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.0 5Vac/60Hz; 0V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig. 30Vac/50Hz; 5V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig. 30Vac/50Hz; 5V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.3 30Vac/50Hz; 5V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.4 30Vac/50Hz; 5V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. 4

43 Fig.5 30Vac/50Hz; 9V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.6 30Vac/50Hz; 9V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.7 30Vac/50Hz; 9V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.8 30Vac/50Hz; 9V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.9 30Vac/50Hz; V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.30 30Vac/50Hz; V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.3 30Vac/50Hz; V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.3 30Vac/50Hz; V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. 43

44 Fig.33 30Vac/50Hz; 5V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.34 30Vac/50Hz; 5V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.35 30Vac/50Hz; 5V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.36 30Vac/50Hz; 5V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.37 30Vac/50Hz; 0V; 5% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.38 30Vac/50Hz; 0V; 50% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.39 30Vac/50Hz; 0V; 75% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. Fig.40 30Vac/50Hz; 0V; 00% Load, Ch: SR MOS Drain. Ch: SR MOS Gate. Ch3: U Vds. Ch4: SR IC VG. 44

45 5. EMI 5V out 5. Conduction 5.. input 5VAC/60HZ Line 45

46 5.. input 5VAC/60HZ Neutral 46

47 5..3 input 30VAC/50HZ Line 47

48 5..4 input 30VAC/50HZ Neutral 48