MULTI-TOWER INTERCONNECTION - MANUAL /PLC CONTROL

Transcription

1 8 MULTITOWER INTERCONNECTION The control master box for manual/plc control of multitower machines is an electronic device needed when the following control types are required: A. Manual control through the operator control panel of the control master box. B. Automatic control through an analogue/digital interface toward a host PLC. The control master box can be placed up to 5m away from the towers. If network control through ProfibusDP or DeviceNet protocol is required see our Multitower interconnection ProfibusDP/ DeviceNet network control product sheet. If network control through ModbusRTU or CRSASCII protocol is required see our Multitower interconnection ModbusRTU/CRSASCII network control product sheet. INCLUDED: A plastic case An operator control panel which includes: 8 keys 8 LED indicators line by 6 characters display OPTIONAL INPUTS External contacts: multiturn potentiometer (For either current or voltage adjustments) Start/Stop selection Current/Voltage regulation mode selection Manual/Automatic operation mode selection Direct/Reverse polarity selection (For DCR machines) Mechanical Dimensions (mm) FRONT VIEW 8 Technical Specifications Supply voltage Vdc Power consumption 0.75A max INPUT Number of digital/analogue input lines Number of digital input lines 6 Analogue entry level 0 0V or 0mA Steps 0 Low logic entry level (digital mode) 5V DIGITAL OUTPUTS Number of digital outputs 8 Contact's max current with resistive load 0.A Contact's max voltage rating 8Vac ANALOGUE OUTPUTS Number of analogue outputs Analogue outputs level 0 0V or 0mA Steps 56 WAVEFORM PROGRAMMING Binary or keyboard selection COMMUNICATION PORTS Number Type N.0 RS N.0 RS85 SIDE VIEW 0 LINE CHECK THERM ON Modify Automatic Volt 05 Menu Manual Select Ampere CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

2 8 MULTITOWER INTERCONNECTION Standard Control Master Boxes REM Weight:.kg Analogue In/Out signal: 0 0V Isolating amplifiers () REMB Weight:.kg Analogue In/Out signal: 0 0V REM Weight:.kg Analogue In/Out signal: 0mA Isolating amplifiers () REM0 Weight:.kg Analogue In/Out signal: 0 0V Isolating amplifiers ()» Potentiometer on the right side REMB0 Weight:.kg Analogue In/Out signal: 0 0V» Potentiometer on the right side REM Weight:.kg Analogue In/Out signal: 0 0V Isolating amplifiers ()» Selector REMB Weight:.kg Analogue In/Out signal: 0 0V» Selector REM7 Weight:.kg Analogue In/Out signal: 0 0V Isolating amplifiers ()» Potentiometer» Selector REMB7 Weight:.kg Analogue In/Out signal: 0 0V» Potentiometer» Selector REM9 Weight:.kg Analogue In/Out signal: 0 0V Isolating amplifiers ()» Potentiometer» Selectors REMB9 Weight:.kg Analogue In/Out signal: 0 0V» Potentiometer» Selectors () The isolating amplifiers are used as following: for current reading output, for voltage reading output and for driving input (currrent or voltage selection). A fourth isolating amplifier for driving input can be included upon request. Please contact our technical center. CRS offers the possibility to personalize your control master box by adding as many optional inputs as needed. Software Available Software Machine Types Features Description DC DCR Preset R0MBPLC Standard software for manual/plc control of DC & DCR multitower machines. CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

3 8 MULTITOWER INTERCONNECTION Connection Tables CN Internal connector input Power input: Vdc (0.75A max) CN Internal connector rectifier's output power bars () Voltage input from rectifier's output power bars USED BY CRS () Voltage input from rectifier's output power bars CN Internal connector analogue inputs/outputs from/to PLC () 0 0V or 0mA driving input signal from PLC () 0 0V or 0mA driving input signal from PLC () 0 0V or 0mA current reading output signal to PLC () 0 0V or 0mA current reading output signal to PLC 5 () 0 0V or 0mA voltage reading output signal to PLC 6 () 0 0V or 0mA voltage reading output signal to PLC CN Internal connector digital inputs from PLC or external contacts USED BY CRS Power output for potentiometer (0V) ADC0 () 0 0V potentiometer cursor input Analogue common (0V) Power output for potentiometer 8 USED BY CRS 5 Digital input 0 6 Digital input 7 Digital input 8 Digital input 9 Digital input 0 Digital input 5 Digital common (5V) CN5 External connector male 5 pin SubD RS RX RS TX 7 RS GND 9 RS85 A() RS85 B( ) CN6 Internal connector digital outputs from relay contacts Digital output 0 Digital output 5 6 Digital output 7 8 Digital output 9 0 Digital output Digital output 5 Digital output Digital output 7 NOTE: Contact max. rating 8Vac/0.A with resistive load. CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

4 Electrical Connections Detail A Detail B REM CN5 external connector Male 5 pin SubD Non ferromagnetic material pipe 9 5 RS85 RS85 Cable I PE Rectifier CPU card REMxxx Automatic Ampere RS/CMOS CONVERTER* RS/CMOSRS/RS85 CN6 connector A B () ( ) Vdc RS/RS CN5 connector RS85 CRS_Q500_MT_MAN_PLC_ENG_ sales@crspower.com Tel Fax MULTITOWER INTERCONNECTION REM CN internal connector Pin Voltage Input () Voltage Input ( ) RS85 () RS85 ( ) TX TX REM CN internal connector Pin Power input: Vdc (0.75A max) From Q500 rectifier's output power bars REM CN internal connector Pin 5 6 Driving input signal () Driving input signal ( ) Ampere reading output signal () Ampere reading output signal ( ) Volt reading output signal () Volt reading output signal ( ) To/From PLC Cable II ON Modify Menu Manual Select Volt LINE CHECK THERM Cable I Max. number of towers: Cable I (Detail A and B) SHIELDED TWISTED PAIR CABLE (STP) Type: Brand BELDEN 05A or equivalent AWG stranded tinned copper Temperature range: from 0 o C to 60 o C Max. length from REMxxx to converter: 5m Max. length between converters of towers: 5m All shields must be connected together One point of the shield must be connected to PE (Protective Earth) on the REMxxx side only Cable II Max length from REMxxx to the output power bars of Min. Ø 0.5mm Temperature range: from 0 o C to 55 o C * See Converter Details paraghraph for further information

5 5 8 MULTITOWER INTERCONNECTION Internal Connections Control Master Box REM CN connector ( pin) V V () () 6 5 0V V () () 6 0V V () () 6 0V V () () CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc () () () () () 5() () 5() 00nF R R CN CN CN 5 6 Power input: Vdc Voltage input from rectifier s Analogue Inputs/Outputs output power bars from/to PLC CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

6 6 8 MULTITOWER INTERCONNECTION Control Master Box REMB CN connector ( pin) V V () () CWAA Vdc/0 0Vdc () () 00nF R R CN CN Power input: Vdc Voltage input from rectifier s output power bars CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

7 7 8 MULTITOWER INTERCONNECTION Control Master Box REM7 Start/stop selector Potentiometer CN connector ( pin) V V () () 6 5 0V V () () 6 0V V () () 6 0V V () () CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc CWAA Vdc/0 0Vdc () () () () () 5() () 5() 00nF R R CN CN CN 5 6 Power input: Vdc Voltage input from rectifier s output power bars from/to PLC Analogue Inputs/Outputs CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax

8 Configuration Parameters 8 8 MULTITOWER INTERCONNECTION The control master box configuration parameters are stored in a CONFIGURATION MENU, which is accessible by the following operations: Press key to turn off the control master box and disconnect the RS85 serial cable. Press key again to turn on the remote control and hold it down for a few seconds until message 'DEBUG!!!' appears on the display. Press the key again and hold it down for a few seconds until 'CONFIGURATION' message appears on the display. Press MANUAL/SELECT key to access inside the configuration menu; the first parameter will be displayed with its actual value. Use keys to scroll up and down the parameter list. Modification of a parameter value To modify a particular parameter value, choose the desired parameter and press MANUAL/SELECT key. At this point, the MODIFY modality will be activated and the parameter value will appear between the symbols <>. Press the keys to increase/decrease the value of the chosen parameter. Press ON/MODIFY key to accept the modification of the parameter value; symbols <> will disappear around the modified parameter value. Press /MENU key to exit configuration menu and to save all parameter values on a static memory. After visualizing or modifying the configuration parameters, turn off and then turn on the control master box by pressing the key in order to activate all parameter values and then connect back the RS85 serial cable. Converter Details CRS uses two different brands of converters for multitower interconnection, each one requiring its particular switch settings. Please refer to the below pictures to identify the converter installed and verify its corresponding settings. Brand: Omron Model: SYSSCU0OEEI Brand: Renu Electronics Pvt. Ltd. Model: CNV0B Switch Settings: Position ON ON Switch # ON Switch Settings: Position ON ON Switch # RS85() RS85( ) NOT USED RS85() RS85( ) NOT USED CRS_Q500_MT_MANPLC_ENG_ sales@crspower.com Tel Fax