FXF2000 (COPA-XF) Electromagnetic Flowmeter. All in one -Flowmeter. With pulsed DC field excitation in a compact design

Transcription

1 Data Sheet DS07U0 Rev. 0 FXF000 (COPA-XF) Electromagnetic Flowmeter All in one -Flowmeter With pulsed DC field excitation in a compact design Function Electromagnetic flowmeter can be used to accurately measure the flowrate of liquids, pulps, slurries and sludges with a minimum fluid conductivity of μs/cm Applications Suitable for flow measurements in batch and fill operations as well as for continuous flow metering The compact design allows cluster mounting where minimal space requirements exist Compact design made completely of stainless steel Reproducibility ± 0. % of rate The supply power and the output signal connections of the transmitter are made using a single cable with plug Easy cleaning and sterilization including automated CIP/SIPsystems require a smooth, unrestricted meter pipe in the flowmeter sensor Certifications per FDA, EHEDG, A Communication Optional nd communication plug ASCII-Protocol (RS ) Multiple Operating Modes Continuous flow metering with current/pulse output Flowmeter sensor with a frequency output Stand-Alone batch and fill system operation

2 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Overview of the Flowmeter Sensor and Transmitter Designs Overview, Process Connections Wafer Design Variable Process Connection Designs FXF000 (COPA-XF) DN DN 0 /0 -/ DN 0 DN 00 DN DN 0 /0 -/ DN 0 DN 00 Weld stubs Male threads Food industry fitting Tri-Clamp Flowmeter Sensor Specifications Accuracy Flow measurement accuracy 0. % of rate 0. % of rate Reproducibility 0. % of rate 0. % of rate Flowmeter Sensor Model Number DFW DF_* Process Connections DN PN DN PN * Wafer Design - 00 (/0 - ) - 0 (/0 - ) ( / - ) 0 - Pipe connection DIN - 0 (/0 - / ) 0 S 0, 0 (, ) S, 00 ( /, ) 0 S Weld stubs DIN 0-0 (/0 - / ) 0 R 0, 0 (, ) R, 00 ( /, ) 0 R Weld stubs DIN / ISO 7-0 (/0 - / ) 0 Q/J 0, 0 (, ) Q/J, 00 ( /, ) 0 Q/J Weld stubs ISO 07 / SMS - 0 ( - / ) 0 P/X 0, 0 (, ) P/X, 00 ( /, ) 0 P/X Tri-Clamp DIN 7 / ASME BPE - 0 (/0 - ) /0 T, 00 ( /, ) 0/0 T Fixed-Clamp 0-0 (/ - / ) 0 C External Threads ISO / DIN (/0 - ) 0 E Liner PFA PFA Conductivity μs/cm μs/cm Electrodes SS.7[Ti],.9, Hastelloy C, Platinum-Iridium, Tantalum, Titanium Fixed Clamp SS.7[Ti],.9, Hastelloy C, Platinum-Iridium, Tantalum, Titanium Process Connection Materials without SS.0 [L], option. [L] Protection Class IP 7, option climate protection IP 7, option climate protection Hygienic Approval FDA A (-0), FDA, EHEDG

3 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Accuracy, Reference Conditions and Operating Principle Design The Electromagnetic Flowmeters in the Compact Design occupy a special niche. In this design, the transmitter is mounted directly on the flowmeter sensor. This appreciably decreases installation costs because a signal cable is no longer required between the flowmeter sensor and the transmitter. Operating Principle The operation of the electromagnetic flowmeter is based on Faraday s Laws of Induction. A voltage is generated in a conductor as it moves through a magnetic field. This measurement principle is applied to a conductive fluid which flows in a pipe through which a magnetic field is generated perpendicular to the flow direction (see Schematic Fig. : ). The signal voltage which is induced in the fluid is measured at two electrodes located diametrically opposite to each other. This signal voltage U E is proportional to the magnetic induction B, the electrode spacing D and the average fluid velocity v. Noting that the magnetic induction B and the electrode spacing D are constant values, indicates that a proportionality exists between the signal voltage U E and the average flow velocity v. The equation for calculating the volumetric flowrate shows that the signal voltage U E is linear and proportional to the volumetric flowrate. Reference Conditions per EN 90 Fluid Water, conductivity 00 μs/cm ± 0 % Fluid Temperature 0 C ± K Ambient Temperature 0 C ± K Supply Power Nominal voltage U N ± % Installation Requirements, Straight Pipe Sections Upstream >0xD Downstream >xd D = Flowmeter sensor size Warm Up Time 0 Minutes Effect on Analog Output Same as pulse output plus ± 0. % of rate Pulse Output For pulse output Q>0.07 Cal-Fac ± 0. % of rate Q<0.07 Cal-Fac ± Cal-Fac Cal-Fac = maximum flowrate for the meter size at 0 m/s Magnet Coil Meter Tube in Electrode Plane Signal Electrode U E y B D E v x z Accuracy % of rate Flow Velocity % 0 Q Cal-Fac v [m/s] Signal Voltage Fig. : Accuracy U E = signal voltage B = magnetic induction D = electrode spacing v = average flow velocity q v = volume flowrate q v = D π v Fig. : Electromagnetic Flowmeter Schematic Reproducibility Fill Operations The constant boundary conditions which exist for these applications allow replacing the above instrument/system accuracy (± 0. % of rate) Fig. :, with fill operation accuracies of: ± 0. % for T Filll s ± 0. % for s T Filll s (standard accuracy) Reproducibility Continuous Flow Metering ± 0. % of rate

4 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Transmitter Specifications/Operating Modes 0XF000 Supply Power V DC Contact Outputs - Optocoupler (see specific Variant) Pulse/frequency output Alarm contact Forward/reverse direction signal Synchronized output End contact Analog Output Current output Contact Inputs - Optocoupler (see specific Variant) Ext. zero return System zero Synchronized input Start/stop input Data Link/ Protocol RS / ASCII RS / ASCII w Operating Modes, FXF000 (COPA-XF) In addition to continuous flow metering with current and pulse outputs, the following operating modes are available. Batch: Variant 07/0 Supply Reservoir Supply Power V DC Signal PC, SPS, PLS für Signal processing and supervisory control Pulse and Synchron output ext. System zero M Containers Detector Empty Pipe Operating Modes Standard continuous. Conti khz Conti khz Conti khz Fig. : Fill: -Variant 0 Fill System Schematic with FXF000 (COPA-XF) as the Flow Sensor for a Higher Level Fill Control System Standard batch Batch khz Batch khz Batch khz Fill khz Plug Connections Configure Using Operator Unit BE000 Handheld Terminal HT000 Valve: Process the limit data from the contact output P7 G Ux V M Supply Reservoir Supply Power V DC X U+ U- 7 Start/Stop Signal internal Function Connection plug designations external V+ Options: Air purge connection RS M Containers 0 V+ Fig. : Schematic and Elec. Connections for FXF000 (COPA-XF) as a Stand-Alone Filler with integrated Fill-Software

5 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Meter Size Table, Flow Ranges, Flowrate Nomograph Meter Size, Pressure Rating (Weld Stubs) and Flow Ranges Meter size DN Inch /0 / / / / / / ¼ ½ ½ Std. Press. Rating PN ) min.flow Range Flow Velocity 0 to 0. m/s 0 to 0. l/min 0 to 0. l/min 0 to l/min 0 to. l/min 0 to. l/min 0 to l/min 0 to 7. l/min 0 to 0 l/min 0 to 0 l/min 0 to 0 l/min 0 to m /h 0 to m /h 0 to 9 m /h 0 to m /h ) Values for other process connections see Page min.flow Range Flow Velocity 0 to 0 m/s 0 to l/min 0 to l/min 0 to 0 l/min 0 to 0 l/min 0 to l/min 0 to 00 l/min 0 to 0 l/min 0 to 00 l/min 0 to 00 l/min 0 to 00 l/min 0 to 0 m /h 0 to 0 m /h 0 to 0 m /h 0 to 0 m /h Effective Flow Velocity, Variable Process Connections, PFA Meter Size Cal-Fac [l/min] d eff [mm] Q d eff [l/min] V eff [m/s] DN Inch /0. 9. / / / / / / ¼ ½ ½ Flowrate Nomograph The volume flowrate is a function of both the flow velocity and the flowmeter size. The Flowrate Nomograph, Fig. shows the flow range applicable to each flowmeter size as well as the flowmeter sizes suitable for a specific flowrate. Example: Flowrate = 0 l/min (maximum value = flow range end value). Suitable are flowmeter sizes DN 0 to [/ to ½ ]. Volume Flowrate Example l/min m /h DN 00 DN 0 DN DN 0 DN 0 DN DN DN 0 DN DN 0 DN DN DN DN l/h m/s Fig. : Flowrate Nomograph DN to DN 00 [/0 to ]

6 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Installation Requirements, Flowmeter Sensor DF In-/Outlet Straight Sections The measurement principle is independent of the velocity profile as long as standing eddies do no extend into the measurement zone, e.g., after double elbows, tangential inflow or partially opened gate valves upstream of the flowmeter sensor. In such situations measures should be employed to normalize the flow profile. Straight sections with the same diameter as the flowmeter sensor should be installed upstream and downstream. The straight length upstream of the flowmeter sensor should be of at least 0 times the diameter of the flowmeter sensor and downstream at least times. Experience has indicated that in most of the installations a straight inlet section of xd and a straight outlet section of xd is sufficient. Installation of the Flowmeter Sensor The flow direction should be considered during installation (fluid flows into the plug connection socket), because the flowmeter should be operated in the forward direction if possible. The flow direction for the measurements can be reversed using the software, if required. Generally, the connection plug socket should point downward for vertical installations. The flowmeter must be installed so that the meter pipe is always completely filled with fluid. Valves or other shut off devices should be installed downstream to prevent the flowmeter sensor from draining. Grounding Grounding the electromagnetic flowmeter sensor is not only essential for safety reasons but also to assure proper operation. The ground screw on the flowmeter sensor, for measurement reasons, is to be connected to earth. An additional ground to the connection plug is not required. For plastic or lined (with electrically insulating liners) pipelines the ground is made using a grounding plate or grounding electrode. If stray currents are present in the pipeline, it is recommended that grounding plates be installed up- and downstream of the flowmeter sensor. Connection Cables Attention The flowmeter sensor should not be installed near equipment with strong electromagnetic fields. A shielded interconnection cable is recommended. It is beneficial to route the cables in metal conduit, in which a number of cables of the same type can be installed together in a single conduit. Extra cable should not be coiled. Output Signals The flowrate proportional frequency / scaled pulse output can be connected to an electronic counter, a SPC, a PC or a process control system. Therefore it is possible to integrate the flowmeter sensor in a batch or fill system as well as utilize it in continuous flow processes. The pulse output in batch and fill operations must be processed by other peripheral instruments. This includes the control of the system, integrating the flow, actuating the valves when the batch quantity is reached, calculating the second stage flow and monitoring the over- or under fills. A low flow cutoff feature can be turned on if required. Optionally, the integrated batch software can be used for single stage fill operations. Additionally, in the operating modes Conti, a 0/ 0 ma current output is available. Electrode Axis For horizontal installations assure that neither of the two electrodes are located at the highest point. Any gas bubbles present in the fluid could accumulate and interrupt the electrical connection between the electrode and the fluid. The ideal installation for an EMF is assured in vertical pipelines. Fig. shows the two preferred installations. Fig. : Electrode Axis Electrode Axis Vertical Installation Appropriate noise reduction measures should be employed, e.g., protection diodes, varistors or R-C combinations (VDE 00) for valves or control switches located in the vicinity of the flowmeter system. Information The instrument conforms to the requirements in the EMC-Directive and the NAMUR-Recommendations NE /9 Electromagnetic Compatibility of Equipment in Processes and Laboratories. Information When installing the cable to the flowmeter sensor, a water trap should be provided.

7 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Installations in Larger Size Pipelines The flowmeter sensor can readily be installed in larger pipeline sizes by utilizing reducers (e.g. flanged reducers EN ). The pressure drop which results from the reduction can be determined from the Nomograph Fig. 7: The pressure drop is determined in the following manner:. Calculate the diameter ratio d/d.. Calculate the flow velocity as a function of the flowmeter size and the flowrate : v = Q (instantaneous flowrate) PrimaryConstant The flow velocity can also be determined from the Flowrate Nomograph Fig. :. In Fig. 7: the Pressure Drop can be read on the Y-axis at the intersection of the flow velocity value and the Diameter Ratio (X-axis) value. Pressure drop p [mbar] 00 0 D d d = EMF inside diameter D = Pipeline inside diameter v = Flow velocity in m/s Δ p = Pressure drop in mbar Pressure Drop Nomograph for EMF Flanged reducers with α /= v=m/s 7m/s m/s m/s m/s m/s m/s m/s Specifications, Flowmeter Sensor DF Min. Allowable Absolute Pressure as a Function of the Fluid Temperature Liner Meter Size P Operate at T Operate DN Inch mbar abs C PFA 00 /0 0 0 Materialload for Meters with variable process connections / wafer flange DN - DN 00 (/0 - ") Process connection Meter Size PS max TS min TS ) max DN Inch bar Wafer Design - 0 /0-0 - C 0 C - 00 / - Weld stubs - 0 /0- / 0 - C 0 C 0, 0,, 00 /, 0 Threaded pipe connection - 0 /0- / 0 - C 0 C DIN 0, 0,, 00 /, 0 Tri-Clamp DIN 7-0 /0 - - C C - 00 / - 0 Fixed-Clamp 0-0 / - / 0 - C 0 C Tri-Clamp ASME BPE - 00 /0-0 - C 0 C External threads - /0 - - C 0 C ISO /DIN 999 ) Higher temperatures are allowed for CIP/SIP cleaning for limited time periods, see Table "Maximum Allowable Cleaning Temperature". Max. Allowable Cleaning Temperature PFA-Design CIP-Cleaning Liner T max T max T amb C minutes C Steam cleaning PFA 0 0 or Liquid cleaning 0 0 If the ambient temperature > C, the difference is to be subtracted from the max. cleaning temperature. T max - Δ C, where Δ C = (T amb. - C). Max. Allowable Shock Temperature Liner Temp.-Shock Temp.-Gradient Max. Temp.-Diff. C C/min PFA any any Ambient Requirements Ambient Temperature -0 C to 0 C Fluid Temperature - C to 0 C, CIP-cleanable, see Temperature Diagram and max. allowable cleaning temperature. Maximum allowable ambient temperature as a function of the fluid temperature for stainless steel process connections and Wafer Designs. Ambient Temperature C 0 Fig. 7: 0, 0, 0,7 0, 0,9 Diameter Ratio d/d Nomograph for Pressure Drop Determinations Fluid -0 Temperature C Fig. : Temperature Diagram Storage Temperature - C to +70 C 7

8 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Variant Overview Series 000 (Stainless Steel Design) Model: DF E T/K R Q/J P/X S F W Meter Size Process Conn s External threads ISO / DIN 999 Tri-Clamp DIN 7 / ASME BPE Weld stubs DIN 0 Weld stubs DIN / ISO7 Weld stubs ISO 07 / SMS Food Ind. fitting DIN Fixed Clam Material Load Curves for Wafer Design Instrument Model DF Liner: PFA Wafer Design Wafer Design DN Inch /0 x x x x x x x / x x x x x x x / x x x x x x x / x x x x x x x 0 / x x x x x x x / x x x x x x x 0 / x x x x x x x x x x x x x x x -/ x x x x x x x 0 -/ x x x x x x x 0 x x x x x x -/ x x x x x x 0 x x x x x x 00 x x x x x x Druck / Pressure (PS) [bar] Fig. 9: *) Temperatur / Temperature (TS) [ C] SEP Sect., Par. Conformity per Category III Module B+D, Fluid Group PN 0/00lb PN PN /0lb PN 0 Process Connection Material Standard Option Wafer Design None Weld stubs SS.0 [L] on request Food Ind. fitting SS.0 [L] on request DIN Tri-Clamp SS.0 [L] on request Fixed-Clamp SS.0 [L] on request External threads SS.0 [L] on request Gasket Materials, Electrical Connections, Weight and Design Process Connection Materials Wafer Design Weld stubs Food Ind. fitting Tri-Clamp Fixed-Clamp External threads Flat housing gasket Gasket Materials none EPDM (Ethylene-Propylene) std. with FDA-Approval Silicone with FDA-Approval (option) Silicone Supply Power From transmitter Weight See Dimensions Pages 9 Design Flowmeter sensor with integrated μp-transmitter Flowmeter sensor and transmitter housing in stn. stl..0 [0] Process Connections DN - 00 [/0 - ] See Page and Pages 9 - Protection Class Standard IP 7, option climate protection Max. Pipeline Vibration m/s (. g) for f = 0-0 Hz Materials, Flowmeter Sensor Liner Material PFA Electrode Material Electrode Design Standard Others Standard Others Hast.-C (.9 for weld stubs, Food Ind. fittings & Tri-Clamp) SS.9 SS.7[Ti] Tantalum, Titanium Flat head Pointed head ( DN0 [/ ])

9 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Dimensions Flowmeter Sensor, DN - DN 00 [/0 - ], Wafer Design, PFA DN - DN 0 /0-0 7 Air connection G / (Option) F G E min. 0 DN - DN A A* L Di C D Di, DN 0 - DN 00-0 F Di C D E G min. 0 7 Air connection G / (Option) A* L Meter Size DN Inch PN A* A C D Di E F G L ) Weight appr. kg /0 / / / 0 / 0 / / CL 0/ CL ¼ ½ ½ ) Installation lengths with grounding plates, L + mm All dim s in mm ISO Projection Method E Fig. 0: Dimensions, Model DF, DN - DN 00 [/0 - ], Wafer Design 9

10 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Dimensions Flowmeter Sensor, Variable Process Connections, PFA DN - DN 0 /0 - ½ 0 7 Air connection G / (Option) G E min. 0 D F L Pipe A DN 0 - DN G F E D min. 0 Air connection G / (Option) n n n A DN 0 [ } DN [ / ] DN 0 bis 00 [ to ] Meter Size DN Inch A E F G D L pipe n Weight appr. kg ) -0 /0-/ / / ¼ ½ ½ Installation lengths for process connections see Pages to ) Plus process connector weight see Pages to Fig. : All dim s in mm ISO Projection Method E Dimensions, Model DF, DN - DN 00, Variable Process Connections, Basic Dimensions Apply to all Process Connections 0

11 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Dimensions Adapters for Various Process Connections ØDi ØDa L a L ØDi ØDm ØDa ØDi ØDa R L L Abb. = Weld stubs = Tri-Clamp = Fixed-Clamp = Threaded pipe connection DIN = External threads L G0007 Weld stubs Wgt. DN (Zoll) mm kg ISO 07 DIN 0 SMS DIN ISO 7 Ø Di Ø Da Ø Di Ø Da Series Ø Di Ø Da Ø Di Ø Da Ø Di Ø Da Series L - 0 (/0 - /) (/) (/) () ( /) ( /) () ( /) () () Threaded pipe connection Tri-Clamp DN (Zoll) DIN DIN 7 ASME BPE mm mm mm Rd. Wgt. L Wgt./kg Ø Di Ø Da Series L Wgt./kg Tri-Clamp Ø Di Ø Da L Wgt./kg - 0 (/0 - /) x /" /" (/) x /" /" (/) x /" " () x /" ". 0.. ( /) x /" ( /) x /" /" () 7 x /" " ( /) 9 x /" /" () 0 x /" " () 0 x /" " External threads ISO / DIN 999 conical Fixed-Clamp DN (Zoll) mm DN (Zoll) mm R a L Wgt./kg Ø Di Ø Dm Ø Da L Wgt./kg )... 0 (/0... /) /" (/) (/) /" 9 0. (/) (/) /" 0. 0 (/) () " () 0 0. ( /) ( /) 9.9 ) Weight basic instrument plus Fixed-Clamp ( pipe section)

12 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Dimensions Adapters for Variable Process Connections Meter Size Attachment for Adapter DN Inch Type -0 /0-/ coupling nut / coupling nut 0 / coupling nut coupling nut ¼ coupling nut 0 ½ coupling nut 0 ½ Bolt Circle for Adapters DN 0 / ( holes) Threaded flange Adapter Weld stubs DN bis 0 / /0 to / (coupling nut) n Bolt Circle for Adapters DN / / (0 holes) Threaded flange Adapter Weld stubs n Bolt Circle for Adapters DN 0 bis 00 / to ( holes) Threaded flange n Adapter Weld stubs n Coupling nut Adapter Weld stubs ) Weight per pair ) Weight basic instrument plus Fixed-Clamp ( pipe section) All dim s in mm ISO Projection Method E Fig. : Dimensions, DN - DN 00, Adapter for variable Process Connections

13 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Accessories Wafer Accessories FX / FSM Meter Size Pressure Rating Catalog No. Material: SST DN... DN 0 /0... / in. PN 0... PN 0 DLU0 ASME CL 0 DLU0 ASME CL 00 DLU0 DN / in. PN 0... PN 0 DLU0 ASME CL 0 DLU0 ASME CL 00 DLU0 DN 0 / in. PN 0... PN 0 DL7U0 ASME CL 0 DL7U0 ASME CL 00 DL7U0 DN in. PN 0... PN 0 DLU0 ASME CL 0 DLU0 ASME CL 00 DLU0 DN -/ in. PN 0... PN 0 DL9U0 ASME CL 0 DL9U0 ASME CL 00 DL9U0 DN 0 -/ in. PN 0... PN 0 DL70U0 ASME CL 0 DL70U0 ASME CL 00 DL70U0 DN 0 in. PN 0... PN 0 DL9U0 ASME CL 0 DL9U0 ASME CL 00 DL9U0 DN -/ in. PN 0... PN DL97U0 PN... PN 0 DL97U09 ASME CL 0 DL97U0 ASME CL 00 DL97U DN 0 in. PN 0... PN 0 DL9U0 ASME CL 0 DL9U09 ASME CL 00 DL9U0 DN 00 in. PN 0... PN DL99U07 PN... PN 0 DL99U0 ASME CL 0 DL99U09 Note: Depending on the nominal width and nominal pressure, the following accessories are available: bolts, nuts, lock washers, centering elements. Seals are not included in the accessories. Fitting Piece for welding FX / FSM Meter Size Catalog No. DN... DN 0 /0... / in. DC70U0 DN / in. DC7U0 DN 0 / in. DC7U0 DN in. DC7U0 DN -/ in. DC7U0 DN 0 -/ in. DC7U0 DN 0 in. DCU0 DN -/ in. DCU09 DN 0 in. DC9U0 DN 00 in. DC9U0 This fitting piece is an aid for primaries with weld stubs process connection It allows these weld stubs to be welded coplanar into the pipe However, the weld connections cannot be used for securely closing and sealing the pipe.

14 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Specifications, Transmitter Flow Range Selectable between * Cal-Fac Reproducibility 0. % for T Fill s 0. % for s T Fill s Flow Direction Forward/reverse Minimum Conductivity μs/cm, 0 μs/cm DN - [/0 - / ], 0 μs/cm deionized water Electrical Connections -pin plug (supply power, signals) -pin plug (data link RS - option) Materials Pin contact brass Socket contact bronce Contact plating silver / gold Male insert PBT (UL 9 V-0) Female Insert PBT (UL 9 V-0) Housing cable connector PA (UL 9 HB) Ring nut brass, black chromium-plated Socket zinc diecasting, nickel plated Supply Power V DC, allowable voltage deviations +/-0 % Ripple % Power DN to DN 00 [/0 to ] W (flowmeter sensor incl. transmitter) Magnetic Field Excitation. Hz / Hz Ambient Temperature -0 C to +0 C (see also Temperature Diagram Fig. : ) Response Time for Pulse-/Frequency Outputs Min. response time T 0/99 = MagneticFieldExcitation Min. fill time T Fill = s Low Flow Cutoff Selectable from 0 to 0 % of max. Output Signals Scaled pulse output, passive, optocoupler 0 U CEL V; V U CEH 0 V ma I CEL 0 ma; 0. ma I CEH ma Setting range: pulses per selected unit Pulse width: 00 μ s ms fmax : khz PIN and Flowrate proportional frequency output. or khz for flowrate = 00 % passive, optocoupler 0 U CEL V; V U CEH 0 V ma I CEL 0 ma; 0. ma I CEH ma PIN and Current output (selectable) Load 00 Ω for 0/-0 ma, ma, --0 ma Load 00 Ω for 0/-0 ma Load 00 Ω for 0- ma PIN and Data link RS Max. cable length 00 m Max. no. of instruments: Instruments in parallel Max. baudrate: 900 Baud Communication-Protocol: ASCII W Communication plug PIN and Connection to Handheld-Terminal or SPC, PCS, PC Handheld Terminal HT000 Plug into Communication Plug Socket Supply power V DC over PIN and Contact output (function of operating mode) Alarm, forward/reverse, synchronized or end contact passive, optocoupler 0 U CEL V; V U CEH 0 V 0 ma I CEH 0. ma, ma I CEL 0 ma PIN and Contact input (function of operating mode) Ext. zero return, system zero, synchronized input, Start/stop input Optocoupler V U 0 V, R i = kohm PIN and at variant 0,, ; Pin and at variant 07

15 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Overview, Possible Transmitter Variants Design Level B Variant Hardware Contact output x x x Contact input x x Pulse passive x x x Current output x x RS x x Menus Operating mode Standard conti. K x x x Standard Batch B o o o Batch khz B o o o Batch khz B o o o Batch khz B o o o Filler khz A o o Conti khz K o o o Conti khz K o o o Conti khz K o o o Contact output Alarm x x x Fwd./Rev. o o o Synchronized o o o End contact A A Contact input Ext. zero return x x System zero o o Start A A Current output Data link ASCII x x ASCIIw o o DEP K K K Legends: x Default setting o Selectable A, B, K Only selectable for specific operating mode. not applicable K K K K Plug Type PIN-Assignments for the Standard Plug FXF000 Assignments Communication Plug Variant PIN PIN PIN PIN PIN PIN PIN 7 PIN PIN PIN PIN PIN P7 G Ux V X U+ U-../.. + V B A 7 P7 X Ux V + U+ U-../..../..../..../.. 0 P7../.. Ux V + U+ U- + V B A Customer Specific Variant P7 G Ux V X U+ U-../..../..../..../..../.. P7 Vc Ux V + U+ U-../..../..../..../.. P7 G Ux V X U+ U- Air../..../..../..../.. K K K K

16 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Interconnection Diagram FXF000, High-Side Switching, Model DF, Design Level B Design High-Side Switching (Pulse output, current output, contact input, contact output, supply power, data link, supply power, handheld terminal) Assignment Connection Plug Communication {Plug PIN-No. 7 Legends Functions (PIN-Assignments) Functions (PIN-Assignments) a) Ux V b) + c) P7 Ux d G X e) X Ux f) U+ U- g) B A h) +V B A a) Scaled pulse output, passive optocoupler, pulse width selectable from 0.00 ms to 000 ms fmax khz as a function of the selection in the submenu Operating mode, 0 V U CEL V, V U CEH 0 V ma I CEL 0 ma; 0. ma I CEH ma Connection plug assignments PIN, ; Function Ux, V b) Current output (selectable) Load 00 Ω for 0/ 0 ma, ma, 0 ma Load 00 Ω for 0/ 0 ma; load 00 Ω for 0 ma Connection plug assignments PIN and ; Function +, c) Contact output, function selectable dependent upon the selection in the submenu Operating mode, Synchronized signal (output signal synchronized to the excitation), F/R signal or end contact, passive optocoupler, 0 V U CEL V, V U CEH 0 V / 0 ma I CEH 0. ma, ma I CEL 0 ma Connection plug assignments PIN, ; Function P7, Ux d) Contact input, (variant,, ), function selectable dependent upon the selection in the submenu Operating mode, Start/Stop, external totalizer reset, system zero ), no function, passive optocoupler, V U 0 V, Ri = kohm Connection plug assignments PIN, ; Function G, X e) Contact input, (variant 7), function selectable dependent upon the selection in the submenu Operating mode, Start/Stop, external totalizer reset, system zero ), no function, passive optocoupler, V U 0 V, Ri = kohm Connection plug assignments PIN, ; Function X, Ux f) Supply power V DC ± 0 %, ripple % Connection plug assignments PIN, 7; Function U+, U- g) Data link RS, -Wire, V PP = V, input resistance kohm max. cable length 00 m, shielded cable with twisted pairs required, Baudrate Baud, max. instruments in parallel, Communication plug assignments PIN, ; Function B, A (RS ) h Connection for Handheld Terminal HT000 Communication plug assignments PIN, ; Function B, A (RS ); Communication plug assignments PIN, ; Function, + V (supply power for HT000) ) Initiates a system zero adjustment procedure. The fluid must be at absolute zero flowrate and the meter pipe must be completely filled. Comment: To maintain the EMC-Requirements the instrument must be connected to earth. When the housing is opened the EMC-Protection is voided. Fig. : Interconnection Diagram, High-Side Switching, In-/Outputs with PIN-Assignments for the Connection and Communication Plugs

17 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Variant Overview High-Side Switching and SPC-Conformity Variant:,, High-side switching SPC conf. Input Pulse output X () G () V () Variant: High-side switching SPC conf. Pulse output V () Contact output UX () Contact output UX () P7 () nd Pulse output Variant: 7 High-side switching Input Pulse output Contact output Current output active P7 () X () V () UX () P7 () () + () Variant: 0 High-side switching SPC conf. Current output active Pulse output Contact output Current output active Vc () () + () V () UX () P7 () () + () Fig. : Variant Overview High-Side Switching and SPC-Conformity 7

18 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Interconnection Examples for Peripherals FXF000 (COPA-XF), Model DF, High-Side Switching, In-/Outputs/Data Link Passive Passive Pulse output optocoupler Pin / Pin Contact output optocoupler Pin / Pin Contact output for synchronized signal F/R-Signal, End contact Function software selectable internal external Pin (Ux) Pin (V) gray yellow R L * V+ Contact input optocoupler Pin / Pin or Pin / Pin Contact input for Start/Stop, system zero, No function Function software selectable internal Pin (X) Pin (G) external pink green V+ internal Pin (Ux) Pin (X) external gray green Variants:,, Variants: 07 V+ R L * U CE I CE Pin (P7) white R L * All variants Supply power ( V DC) All variants Pin (L+) Pin 7 (L-) external supply red blue V+ Current Output Pin / Pin internal 0/ - 0 ma or 0/ - 0 ma 0 - ma ma ma PIN + PIN external pink brown Variants: 07, 0, Operation using HT000, max. instruments HT 000 RS + V B A B A Gerät Instr.... Geräte Instrs. - FXF000 FXF000 (COPA-XF) (COPA-XF) Data link RS, max. instruments PCS PLS RxD+ TxD+ RxD- TxD- + V + V RxD+ TxD+ RxD- TxD- GND 90R 0R 90R B A Instr. Gerät FXF000 (COPA-XF) Addr. 0 Variants: 0, 0 Addr RS 0R max. Geräte Instrs. FXF000 (COPA-XF) Synchronous Signal Pin / Pin Diagram for using the synchronous signal at filling times < s for synchronizing the valve opening and capturing of the measuring signal. internal external SPS/PLS Start Pin (Ux) gray V+ Pin (V) yellow R B * Pulse output Synchronous signal RB* U CE I CE Pin (P7) white R B * Variants: 07, 0, Synchronous signal Start M Solenoid valve Open Solenoid valve Closed t Fig. : Interconnection Examples for Peripherals, High-Side Switching, In-/Outputs/Data Link

19 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Interconnection Diagram FXF000, High-Side Switching/Plug with Installed Cable, Model DF, Design Level B Connection Plug (Supply Power, In-/Outputs) Communication Plug 7 B Plug Assignments (solder side) white green gray yellow pink red 7 blue brown A Plug Assignments (solder side) white brown green yellow Connection Plug, angled Communication Plug (B), angled Option (Customer Specific) Cable with installed plug, PVC data cable, 0 m Type Tronic flexible per DIN 700, LIYY x 0. mm Outside diameter 7. mm, Part No. 09 Helukabel Connection Plug Function Assignments for Connected Cable Input / Output Variant Assignment Connection Plug 0,, 07 0 Scaled pulse output, passive, opto, (high-side switching) Current output 0/ - 0 ma Contact output, passive, opto, (high-side switching) Contact input, passive, opto, (high-side switching) Contact input, passive, opto, (high-side switching) Ux V Ux P7 X G Supply power V DC U+ U- Ux V + - Ux P7 Ux X U+ U- Ux V + - Ux P7 U+ U- Ux V + - Ux P7 U+ U- Pin (gray lead)) Pin (yellow lead) Pin (pink lead) Pin (brown lead) Pin (gray lead) Pin (white lead) Pin (pink lead) Pin (green lead) Pin (gray lead) Pin (green lead) Pin (red lead) Pin 7 (blue lead) No function Vc Pin (green lead) Option: Handheld Terminal HT000 with. m cable and straight plug or 0 m cable and angled plug (see Part No. HT000) Data link RS, -wire Supply power V DC for Handheld Terminal HT000 from transmitter A B + V Pin (yellow lead) Pin (green lead) Pin (white lead) Pin (brown lead) Fig. : Interconnection Diagram, Supply Power, High-Side Switching, In-/Outputs, Communication 9

20 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Ordering Information: Electromagnetic Flowmeter Model DF In addition to the Ordering Number, please include the following information: Fluid, fluid temperature, operating pressure, pipeline design (grounding plates) Compact Design FXF000 (COPA-XF) DF Process Connections Wafer Design ) Weld stubs DIN 0 R Weld stubs ISO 07 (only DN 0 - DN 00 [/ - ]) P Weld stubs DIN Q Weld stubs ISO 7 J Weld stubs SMS (only DN [ ], DN 0 - DN 00 [ / - ]) X Without adapter (e. g. for replacement purchase) V Pipe connection DIN S Tri-Clamp DIN 7 T Tri-Clamp ASME BPE (DN - DN [/0 - ], DN 0 - DN 00 [ / - ]) K External threads ISO / DIN 999 kegelig (only DN - DN [/0 - ]) E Others Z Liner Material PFA P Meter Size DN /0 0 DN / 0 DN / 0 DN / 0 DN 0 / 0 DN / DN 0 / 0 DN DN ¼ DN 0 ½ 0 DN 0 0 DN ½ DN 0 0 DN 00 H Signal ElectrodeMaterial / Ground Electrode Material ) Stn. stl. (.9) / none (standard) F Stn. stl. (.7[Ti]) / none S Hastelloy C- (.0) / none H Titanium / none M Tantalum / none T Stn. stl. (.9) / with (standard) R Stn. stl. (.7[Ti]) / with E Hastelloy C- (.0) / with O Titanium / with I Tantalum / with Q Pressure Rating PN 0 Tri-Clamp (DN -00 [½ - ]), Food Ind. fitting/ Weld stubs (DN, 00 [½, ]) C PN Wafer Design/Tri-Clamp (DN -0 [/0 - ]), Food Ind. fitting/ Weld stubs (DN 0, 0 [, ]) External threads D PN 0 Wafer Design (DN -0 [/0 - ]), Food Ind. fitting/ F Weld stubs (DN -0 [/0 -½ ]) JIS K0 Wafer Design DN -00 [/0 - ] K ANSI CL 0 Wafer Design DN -00 [/0 - ] P ANSI CL 00 Wafer Design DN -0 [/0 - ] Q Process Connection Materials None (only Wafer Design) 0 Stn. stl..0[l) (standard) Accessories None (standard) A With instrument mounting element C Temperature Range Standard design <0 C S ) Installation accessories see Table H in the Price List ) Grounding electrodes from DN [/0 ] Information on A conformity: Mounting bracket no longer applies. Observe special installation conditions - see operating instructions 'A approval' (not with wafer design or external thread) (only with accessory code A). 0

21 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Compact Dsg. FXF000 (COPA-XF) DF Certifications None (standard) Material Traceability Certificate. per EN 00 and Pressure Test per AD-000 Inspection Report per EN 00. Pressure Test per AD-000 A D F G Protection Class Climate protection IP 7 Standard) Supply Power V DC H External Connections Variants Connection plug (angled) (standard) 07 Connection plug (angled) with 0 m cable 07) Connection plug (angled) with 0 m cable plus communication socket and plug 0, 0) Connection plug (angled), plus communication socket and plug 0, 0 In-/Outputs (Variant) ) see External Connections Contact output /pulse passive, opto /contact input/rs (nd plug) 0 Contact output /pulse passive, opto /contact input/current output (standard) 07 Contact output /pulse passive, opto /contact input/rs (nd plug) Application Standard 0 Factory Plate German English Design Level Gasket Materials EPDM with FDA-Approval (standard) Silicone with FDA-Approval (option) None (only Wafer Design) Electrode Design Standard Pointed head ) (from DN 0 [/ ]) G E B E S A ) Variant No. 0: customer specific Variant ) For use in applications with high grease content Accessories Connection plug (angled) Connection plug (angled) with 0 m cable communication plug (angled) Ordering Number D7J00U07 D77AU0 D7J00U0! Attention To configure the transmitter the Operator Unit BE000 is required and the housing cover must be removed. ATTENTION! When the housing cover is removed the EMC-Protection is limited. If a data link option is included in the transmitter, the transmitter can be configured without removing the cover from a Handheld Terminal HT000, PCS- System or PC using the ASCII-Protocol.

22 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Ordering Information Operator Unit BE000 Ordering Number: D0D0U0 >V l/s > >V F l/s m > F 9.00 m DATA STEP C/CE ENTER Bedieneinheit Operator Unit Data Entry for the Transmitter The data is entered from the separate Operator Unit BE000. The cover of the transmitter housing must be unscrewed and the cable from the Operator Unit is plugged into the front plate of the transmitter. The data can be entered into the transmitter following the instructions in the Operation Manual for the unit.! Attention When the housing cover is removed the EMC-Protection is limited. Fig. 7: Operator Unit BE000 for Data Entry

23 Ordering Information Handheld Terminal HT000 Ordering Information Flowmeter Sensor Simulator FXC000 Ordering Number HT Bestellnummer XC Keyboard Layout Standard Power supply V AC/DC Cable Connection. m with straight plug, Handheld Terminal 0 m with angle plug, for panel mounting Design level (specified by ABB) * Name Plate German English Flow signal setting None (adapter only) -digit switch in,000 increments Other 0 9 Power supply ) None (adapter only) Grounding plug for 0-0 V AC, 0/0 Hz With mm plug, - V AC/DC With US plug, 0-0 V AC, 0/0 Hz Other Additional equipment None Adapter for FXE000-E, FXM000-XM, FXF000-DF transmitter Adapter board for FSM000-S transmitter Adapter board for FET, FET transmitter Other Design level (specified by ABB) * Name plate German English French Other ) Power supply for transmitter. Ordering Information Wall Bracket for HT000 Ordering Number: DLU0 Fig. : Handheld Terminal HT000 for Data Entry. A prerequisite is a FXF000 design which includes a data link RS and a communication plug socket

24 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Specification Help: FXF000, 0XF000, Design-Level B, Variant 0 Order Number: Customer: Name: Date: Parameter Selection/Entry Default Range Comments Variant 0 Meter Size DN DN DN DN DN 0 DN DN 0 DN DN DN 0 DN 0 DN DN 0 DN 00 /0 / / / / / / ¼ ½ ½ Flow Range Qmax *Cal-fact 0.0 to *Cal-fact Unit Qmax ml/s ml/min Others: l/s l/min l/min From DN 0[ }: m/h Unit Totalizer ml Others: l l From DN 0 }: m Excitation freq. for DN - 0 [/0 - ½ ]: Hz Excitation freq. for DN 0-00 [ - ]: / Hz Density g/cm 0. to g/cm Only for mass units Operating Mode (OM) Standard conti. Conti. khz Conti. khz Conti. khz Standard Batch Batch khz Batch khz Batch khz Filler khz Standard conti. Pulse Factor /Unit 0.00 to 000 Only for OM Standard... Pulse Width 0 ms 0. to 000 ms Only for OM Standard... Damping s 0. to 0 s Only for conti. OM Low Flow Cutoff % 0 to 0 % Flow indication normal inverse normal Flow Direction F/R forward Forward/reverse Prog. Output P7 No function General Alarm norm. closed General Alarm norm. open F/R-Signal Synchronous Signal General Alarm norm. closed For OM Filler always End Contact Protocol ASCII ASCIIw ASCII If more than one instrument, ASCIIw must be selected Baudrate 00 Bd 00 Bd 00 Bd 900 Bd 00 Bd Address 0 0 to 99 Language German English German

25 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Specification Help: FXF000, 0XF000, Design-Level B, Variant 07 Order Number: Customer: Name: Date: Parameter Selection/Entry Default Range Comments Variant 07 Meter Size DN DN DN DN DN 0 DN DN 0 DN DN DN 0 DN 0 DN DN 0 DN 00 /0 / / / / / / ¼ ½ ½ Flow Range Qmax *Cal-fact 0.0 to *Cal-fact Unit Qmax ml/s ml/min Others: l/s l/min l/min From DN 0 [ ]: m/h Unit Totalizer ml Others: l l From DN 0 [ ]: m Excitation freq. for DN - 0 [/0 - ½ ]: Hz Excitation freq. for DN 0-00 [ - ]: / Hz Density g/cm 0. to g/cm Only for mass units Operating Mode (OM) Standard conti. Conti. khz Conti. khz Conti. khz Standard Batch Batch khz Batch khz Batch khz Filler khz Standard conti. Pulse Factor /Unit 0.00 to 000 Only for OM Standard... Pulse Width 0 ms 0. to 000 ms Only for OM Standard... Damping s 0. to 0 s Only for conti. OM Low Flow Cutoff % 0 to 0 % Flow indication normal inverse Normal Flow Direction F/R forward Forward/reverse Prog. Input X No function Ext. Zero Return Ext. Zero Return For OM Filler always Start-Input Prog. Output P7 Current Output 0-0 ma Others: Iout at Alarm 0 %. ma No function General Alarm norm. closed General Alarm norm. open F/R-Signal Synchronous Signal Language German English German General Alarm norm. closed For OM Filler always End Contact - 0 ma 0-0 ma Only for conti. Operating Mode 0 % 0 % Only for conti. Operating Mode

26 Electromagnetic Flowmeter FXF000 (COPA-XF) DS07U0 Specification Help: FXF000, 0XF000, Design-Level B, Variant 0 Order Number: Customer: Name: Date: Parameter Selection/Entry Default Range Comments Variant 0 Meter Size DN DN DN DN DN 0 DN DN 0 DN DN DN 0 DN 0 DN DN 0 DN 00 /0 / / / / / / ¼ ½ ½ Flow Range Qmax *Cal-fact 0.0 to *Cal-fact Unit Qmax ml/s ml/min Others: l/s l/min l/min From DN 0[ }: m/h Unit Totalizer ml Others: l l From DN 0 }: m Excitation freq. for DN - 0 [/0 - ½ ]: Hz Excitation freq. for DN 0-00 [ - ]: / Hz Density g/cm 0. to g/cm Only for mass units Operating Mode (OM) Standard conti. Conti. khz Conti. khz Conti. khz Standard Batch Batch khz Batch khz Batch khz Standard conti. Pulse Factor /Unit 0.00 to 000 Only for OM Standard... Pulse Width 0 ms 0. to 000 ms Only for OM Standard... Damping s 0. to 0 s Only for conti. OM Low Flow Cutoff % 0 to 0 % Flow indication normal inverse normal Flow Direction F/R forward Forward/reverse Prog. Output P7 No function General Alarm norm. General Alarm norm. closed closed General Alarm norm. open F/R-Signal Synchronous Signal Protocol ASCII ASCIIw ASCII If more than one instrument, ASCIIw must be selected Baudrate 00 Bd 00 Bd 00 Bd 900 Bd 00 Bd Address 0 0 to 99 Current Output 0-0 ma other - 0 ma 0-0 ma Only for conti. Operating Mode Iout bei Alarm 0 %. ma Language German English German 0 % 0 % Only for conti. Operating Mode

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28 Contact us ABB Ltd. Process Automation Oldends Lane, Stonehouse Gloucestershire, GL0 TA UK Phone: + (0) Fax: + (0) 97 ABB Inc. Process Automation E. County Line Road Warminster PA 97 USA Phone: Fax: Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 0 ABB All rights reserved DS07U0 Rev ABB Automation Products GmbH Process Automation Dransfelder Str Goettingen Germany Phone: Fax: