FWM154. MP3 Mini Hi-Fi System. Version 1.0 CONTENTS -/12. Technical specification Service measurement setup...1-3
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1 MP3 Mini Hi-Fi System FWM154 -/12 CONTENTS Technical specification Service measurement setup Service aids Instructions on CD playability Disassembly diagram Block diagram Wiring diagram CD board Circuit diagram Layout diagram AMP board Circuit diagram Layout diagram CASSETTE board Circuit diagram Layout diagram Exploded view diagram Mechanical parts list Electrical parts list Display board Circuit diagram Layout diagram Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by LX 0907 Service Audio Version 1.0 Subject to modification
2 1-2 TECHNICAL SPECIFICATION Rated Output Power Frequency Response Signal to Noise Ratio Disc Speakers Speaker Impedance 2X20W RMS Hz, ±3dB >62dB Laser Type Semiconductor Disc Diameter 12cm/8cm Support Disc CD-DA, CD-R, CD-RW, MP3-CD, WMA-CD Audio DAC 24Bits / 44.1kHz Total Harmonic Distortion <1% Frequency Response 63Hz - 16kHz S/N Ratio >65dBA 8ohm Tuner FM Tuning Range MHz Tuning grid 50 KHz Sensitivity - Mono, 26dB S/N Ratio - Stereo, 46dB S/N Ratio <22 dbu <45 dbu Search Selectivity <28 dbu Total Harmonic Distortion <3% Signal to Noise Ratio >45 db MW Tuning Range Tape deck Frequency Response Normal tape (type I) S/N Ratio Normal tape (type I) khz Hz (8dB) 35dBA <=0.4% DIN VERSION VARIATION Board in used: Features Type /Versions: Service policy DISPLAY BOARD AUX BOARD CD BOARD AMP BOARD POWER STANDBY BOARD SPEAKER PLYWOOD BOARD CASSETTE BOARD MP3 LINK BOARD PROG BOARD RDS & DAB VOLTAGE SELECTOR ECO STANDBY - DARK Type /Versions: Feature diffrence FWM154 /05 /12 /55 /58 /61 /93 /98 C C C C C C C C C /05 /12 /55 /58 /61 /93 /98 FWM154 * TIPS : C -- Component Lever Repair. M -- Module Lever Repair -- Used
3 1-3 MEASUREMENT SETUP Tuner FM RF Generator e.g. PM5326 DUT Bandpass 250Hz-15kHz e.g LF Voltmeter e.g. PM2534 Tuner AM (MW,LW) DUT Bandpass 250Hz-15kHz e.g LF Voltmeter e.g. PM2534 RF Generator e.g. PM5326 Ri=50 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Ri=50 Frame aerial e.g S/N and distortion meter e.g. Sound Technology ST1700B To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). CD Use Audio Signal Disc (replaces test disc 3) SBC Recorder Use Universal Test Cassette CrO2 SBC or Universal Test Cassette Fe SBC DUT L LF Generator e.g. PM5110 DUT L R S/N and distortion meter e.g. Sound Technology ST1700B R S/N and distortion mete e.g. Sound Technology ST170 LEVEL METER e.g. Sennheiser UPM550 with FF-filter LEVEL METER e.g. Sennheiser UPM550 with FF-filter
4 1-4 SERVICE AIDS GB WARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. ESD GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol!. CLASS 1 LASER PRODUCT Lead free
5 Y 2-1 INSTRUCTIONS ON CD PLAYABILITY Customer complaint "CD related problem" check playability 1 Set remains closed! playability ok? Y N 3 "fast" lens cleaning For flap loaders (= access to CD drive possible) cleaning method 4 is recommended check playability playability ok? N Y Play a CD for at least 10 minutes check playability playability ok? N add Info for customer "SET OK" 2 Exchange CDM return set 1-4 For description - see following pages
6 2-2 INSTRUCTIONS ON CD PLAYABILITY PLAYABILITY CHECK 1 For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) LIQUID LENS CLEANING 4 Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time CUSTOMER INFORMATION 2 It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
7 DISASSEMBLY DIAGRAM VIEW
8 SET BLOCK DIAGRAM
9 SET WIRING DIAGRAM
10 CIRCUIT DIAGRAM - CD BOARD
11 LAYOUT DIAGRAM - CD BOARD COMPONENT SIDE VIEW
12 LAYOUT DIAGRAM - CD BOARD COPPER SIDE VIEW
13 CIRCUIT DIAGRAM - DISPLAY BOARD
14 LAYOUT DIAGRAM - DISPLAY BOARD COMPONENT SIDE VIEW
15 LAYOUT DIAGRAM - DISPLAY BOARD COPPER SIDE VIEW
16 CIRCUIT DIAGRAM - CASSETTE BOARD
17 LAYOUT DIAGRAM - CASSETTE BOARD COMPONENT SIDE VIEW
18 LAYOUT DIAGRAM - CASSETTE BOARD COPPER SIDE VIEW
19 CIRCUIT DIAGRAM - AMP BOARD
20 LAYOUT DIAGRAM - AMP BOARD COMPONENT SIDE VIEW
21 LAYOUT DIAGRAM - AMP BOARD COPPER SIDE VIEW
22 EXPLODED VIEW DIAGRAM
23 9-2 MECHANICAL PARTSLIST PROG. BUTTON OPEN/CLOSE BUTTON CD DOOR POWER BUTTON CD LOADER WXD-8210 (COMPLETED) GEAR STAND (MODE:0.8) FERRITE RING 22.6x13.2x8mm(EP) CASS DECK CS-21SC-820T GEAR (MODE:0.8) CD MECHANISM SANYO DA11VF CASS KEY DOOR CLOCK BUTTON VOLUME BUTTON AC1! AC CORD VDE-APP L1650mm 36A! TRANSFORMER 36B! TRANSFORMER FFC P(FLEX FT C)CONNECTL150P1A FM FM ANT L1500 SPRING CASS DOOR SPING D0.8mm SPRING FWM185 CASS KEYS DOOR SPRING ACCESSORIES RC REMOTE HANDSET SPK SPEAKER BOX (R) SPK SPEAKER BOX (L) AUX AUX WIRE 400mmW/3.5 STEREO BLK Note: Only these parts mentioned in the list are normal service parts.
24 10-1 ELECTRICAL PARTSLIST CD BOARD ASSEMBLY IC IC LV23010V SSOP36 IC IC 7314 (SOP 28P)(ANGUS)(EP) IC IC LC78692W (CD DSP) SQFP80 IC IC LA6548NH (4 CH DRIVER) Q CHIP TR NPN 8050C Q TR NPN KTD882 (TO-126) (EP) Q TR NPN 8050D (TP) Q CHIP TR NPN 8050C Q CHIP TR PNP 8550D Q CHIP TR NPN 8050C Q CHIP TR PNP 8550D Q CHIP TR MMBT9015C Q TR PNP 2SB764E-SSH-AE(TP) X CRYSTAL 7.2MHz (HC49U) X C RESON'R QZTT16.93MX 3PINS POWER STANDBY ASSEMBLY Q CHIP TR PNP 8550D Q CHIP TR MMBT9014C PROG BOARD ASSEMBLY SW TACT SW: 6x6mmH3.5 CASSETTE BOARD ASSEMBLY C E CAP 16V +-20% 470u105 (8x12 IC IC D7312 Q TR NPN STD1862LPF MP3 LINK BOARD ASSEMBLY J ST PHONES JACK 3.5MM 7P SW TACT SW: 6x6mmH3.5 SPEAKER PLYWOOD BOARD ASSEMBLY SP SPEAKER TERMINAL 4P MSP-124V AUX BOARD ASSEMBLY JK AUX RCA JACK (RCA-207)(RED/WHT
25 10-2 ELECTRICAL PARTSLIST DISPLAY BOARD ASSEMBLY IC IC D6208 (MOTOR DRIVER) SOT8 IC IC LC87F76C8A-006-UD-E QFP IC IC FT24C02 (EEPROM) (SOP8)(EP) IR SENSOR AT136BV3 (36KHz) (3.3V) LCD LCD DISPLAY:SDH-A1224-TN-4 LED LED WHITE D5mm (DL5NWCH) LED LED RED D3mm (DR03R1DAJ-HB) Q TR NPN STD882 (TO-92)(TP) Q CHIP TR NPN 8050C Q CHIP TR MMBT9014C Q CHIP TR MMBT9014C Q CHIP TR MMBT9014C Q CHIP TR NPN 8050C Q CHIP TR NPN 8050C Q CHIP TR PNP 8550D Q CHIP TR PNP 8550D SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 SW TACT SW: 6x6mmH3.5 VR ENCODER:EC121102X2B-HA1-137 X CRYSTAL JF32.768kHz JU2x6 X CRYSTAL 8MHz(HC-49US) AMP BOARD ASSEMBLY IC IC TDA8948J (DBS17P)(PHILIPS) Q TR PNP 2SB1274 (TO-220F) (EP) Q CHIP TR NPN 8050C Q CHIP TR NPN 8050C Q CHIP TR MMBT9014C Q CHIP TR PNP 8550D Q CHIP TR NPN 8050C F501! FUSE 50T D5X20 1.6A 250V(S.B.) F502! FUSE T6.3A 250V 5x20 Note: Only these parts mentioned in the list are normal service parts.
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