iqsun 880 a New Modular Concept for a flexible Laserscanner Dr. Bernd Becker May 2004 iqsun 05/04 1

Transcription

1 iqsun 880 a New Modular Concept for a flexible Laserscanner Dr. Bernd Becker May 2004 iqsun 05/04 1

2 3D-Laserscanning - on it s way to an established Method in Industry iqvolution roots in Digital Factory Solutions German Automotive Industry asked us to find a solution for highly efficient 3D-Capture of Factory Reality iqvolution created a complete process solution for it iqvolution has scanned more than 2.5 Mio. square meters of Industrial Production Facilities Demands for Laserscanners for Industrial Applications: High Resolution ( typically 28 Mio. 3D-Pixel per Scan) Fast non interruptive in production environment high speed 3D-Measurement large field of view Accurate (5mm up to 25 m) Range (ca. 50m) iqsun 05/04 2

3 iqsun 880-III High Efficiency Configuration Specification: Resolution typical 28 Mio Points per Scan Points horizontal, 4000 Lines vertical Measurement-speed of more than points per second Panorama view of 360, vertical view of 320 (4.5 min for a complete scan of 28 mio. Pixel) Accuracy (linearity) of 3 mm to 25 m distance Inambiguity-Range 76m Eye safe > 1.5m (Class IIIA, 8 mw) Photorealistic 360 º Grey Scale Pictures. iqsun 05/04 3

4 Example 1: High Efficiency Laser Scanning Factory Digitization (Level 1) CAD-Modell Scan Accuracy: medium to high Resolution: high Range: medium Speed: high iqsun 05/04 4

5 Example: High Accuracy Factory Digitisation - Robot Line (Level 2) Data of ATS, Schweden Accuracy: high to very high Resolution: high Range: short Speed: high iqsun 05/04 5

6 Example: High Accuracy Quality Assurance of Large Products Accuracy: high to very high Resolution: medium to high Range: medium Speed: medium iqsun 05/04 6

7 Example: Long Range / Out Door Archeology / Heritage Accuracy: medium to high Resolution: high Range: long Speed: medium iqsun 05/04 7

8 Application Classes airborne Laserscanning Documentation Automation Monitoring Tunnel Mining Scenery City Modelling Open Pits Civil Engineering Architecture Industry Process Industry discrete Large Products Demands Range [m] ,2,3 1,2,3 3 3, 4 3, 4 3, 4 3, 4 2, 3 2, 3 3, 4 2,3,4 2,3,4 4 Modellingaccuracy Speed L H H L L L L L M H M H H M Resolution H H H L M M M L L H M M H L Accuracy: 1: <= 3mm 2: <= 5mm 3: <= 25mm 4: <= 80mm iqsun 05/04 8

9 Demand for a universal Scanner Range: Speed: Accuracy: 0,5m to 800m > points/sec < 1mm Today it is NOT feasible to build all demands in one machine. The Solution: a Modular Laser Scanner iqsun 05/04 9

10 iqsun 880-III Modular Laser Scanner Distance Sensor Base Module Mirror Module PC s ThreeApplicationTypescanbe covered: 1. High Accuracy (planned) <1mm accurate high speed < 10m range 2. High Efficieny (available today) < 3mm accuracy (up to 25m) high speed 76 m range 3. Long Range (planned) < 10mm accurate (up to 200m) slow speed 200m range iqsun 05/04 10

11 Further Module options improve application fit Mirror Module PC High Resolution ( steps) high speed (3000 rpm) Very High resolution ( steps) half speed Vektor Mode different memory implementations permanent upgrade to latest specs local processing iqsun 05/04 11

12 iqsun 880-III the only modular Scanner world wide iqsun 05/04 12

13 iqsun 880-III the only modular Scanner world wide iqsun 05/04 13

14 Standard Locking Mechanism (Wild-Adapter) iqsun 05/04 14

15 Compact measurements in mm iqsun 05/04 15

16 3 Major Advantages of the Modular iqsun 880 Application Fit: 3 different scanner modules allow for versatile application fit Investment Safety: The iqsun 880-III comes with a lifelong upgrade promise. Thus the customer can always upgrade to the latest state of art. Easy Maintenance and Repair: Maintenance and Repair are much easier, less costly and faster based on exchangeable modules. iqsun 05/04 16

17 Ende Thank you! Contacts: Thomas Satterley, Dr. Bernd Becker, iqvolution Inc. 22 Blue Fox Lane Richboro, PA Phone: Mobile: iqsun 05/04 17