Mould Revamp and Upgrade Solutions

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1 KME Germany GmbH & Co. KG AMT Advanced Mould Technology [GB] AMT Advanced Mould Technology Mould Revamp and Upgrade Solutions

2 Table of contents KME Engineered Products KME Mould Designs Mould Modernisation and Complete Mould Assemblies KME Revamping Services KME Mould - Services KME Mould - Service Stations

KME is one of the world s largest manufacturer of copper and copper alloy products.

KME's corporate goal is to develop and manufacture products that meet customer demands, finding solutions for their specific applications, and providing services as a long-term partner.

KME has the ability to invent and develop new materials and innovative production processes via ongoing advancement and training of our employees and the continual improvement of its engineering

3 KME is one of the world s largest manufacturer of copper and copper alloy products. Today, KME employs nearly 6,000 people, manufacturing a wide range of semi-finished, finished and special products at locations across Europe and Asia. KME's corporate goal is to develop and manufacture products that meet customer demands, finding solutions for their specific applications, and providing services as a long-term partner. KME s strategy for accomplishing this goal is based on a highly skilled and experienced workforce. KME has the ability to invent and develop new materials and innovative production processes via ongoing advancement and training of our employees and the continual improvement of its engineering capabilities. Intrinsic values» leadership» international and multicultural» corporate identity» experience, knowledge, research» social responsibility» environment protection Engineered Products The Engineered Products Division "Melting & Casting" was founded as part of a strategic reorganisation, with the aim of reacting even more flexibly to market demands and improving the customer orientation of our business. Our customers are producers of steel and nonferrous metals, casting machine builders and maintenance companies throughout the world. The continuous casting of steel has seen major technological improvements over the past decades. This has led to considerable increases in productivity and product quality necessary to ensure survival in today's highly competitive environment. The Engineered Product Division of KME was substaintially involved in the improvements achieved. KME Germany GmbH & Co. KG AMT Advanced Mould Technology 1

4 AFM Advanced funnel mould 2 KME Germany GmbH & Co. KG AMT Advanced Mould Technology

KME Mould Designs The new KME mould designs are the latest state-ofthe-art designs

The new designs will give you world class performance in terms of lifetime and cast

For any changes or modifications around your mould, KME mould designs are the best

5 KME Mould Designs The new KME mould designs are the latest state-ofthe-art designs based on optimised cooling concepts with world class materials and coatings. The new designs will give you world class performance in terms of lifetime and cast product quality. For any changes or modifications around your mould, KME mould designs are the best choice available. Examples ASM Advanced slab mould EMC (left) Enhanced mould cooling ABBM (right) Advanced beam blank mould KME Germany GmbH & Co. KG AMT Advanced Mould Technology 3

6 Mould Modernisation and Complete Mould Assemblies From the smallest billet size mould to remotely adjustable slab moulds KME designs, manufactures and assembles all types of casting moulds, complete with their complex drive and control systems. 4 KME Germany GmbH & Co. KG AMT Advanced Mould Technology

7 KME Germany GmbH & Co. KG AMT Advanced Mould Technology 5

8 6 KME Germany GmbH & Co. KG AMT Advanced Mould Technology

KME Revamping Services FEM calculation Revamps and upgrade solutions for casting machines: Design,

Whether your requirement is for mould re-designs for higher casting speeds, new casting sizes or

jackets, rolls, nozzles etc. Tailor made straightforward solutions are our engineering targets.

9 KME Revamping Services FEM calculation Revamps and upgrade solutions for casting machines: Design, engineering and supply from one hand. Whether your requirement is for mould re-designs for higher casting speeds, new casting sizes or optimised cooling: KME can supply the complete engineering and caster steel components, like water jackets, rolls, nozzles etc. Tailor made straightforward solutions are our engineering targets. Any new automation features can be integrated into the design using your preferred supplier and equipment. KME Germany GmbH & Co. KG AMT Advanced Mould Technology 7

KME Mould Services Complete solutions for any change around your mould Example: Tube mould change of casting dimensions For changes of casting dimensions, KME can supply the new copper tubes,

But there is more we do: new water jackets flanges foot rolls spray rings mould housing modifications strand modifications secondary cooling adjustments Working with KME high quality supplies are

KME has completed many projects carrying out the complete work changing bloom moulds from mould plates to mould tubes, including all the modifications to the existing mould housing and supplying new

Example: Slab mould use of electro-magnetic devices Electro-magnetic braking or stirring in the mould is current state of the art technology which is used more and more.

10 KME Mould Services Complete solutions for any change around your mould Example: Tube mould change of casting dimensions For changes of casting dimensions, KME can supply the new copper tubes, including parabolic taper design, with the most suitable Cu materials and coatings. But there is more we do: new water jackets flanges foot rolls spray rings mould housing modifications strand modifications secondary cooling adjustments Working with KME high quality supplies are guaranteed. Example: Bloom mould change from plates to tubes Casting blooms with tubes has many advantages over plates, especially in the maintenance area. KME has completed many projects carrying out the complete work changing bloom moulds from mould plates to mould tubes, including all the modifications to the existing mould housing and supplying new Cu mould tubes. Alternatively, with our new ATM design you can use copper mould tubes by using your mould housing without any change. Example: Slab mould use of electro-magnetic devices Electro-magnetic braking or stirring in the mould is current state of the art technology which is used more and more. The KME ASM design is the optimum solution to improve mould performance, especially in existing casters. The unique thin Cu plate design, with variable adapter plate materials gives the best conditions for the performance of the mould, and it gives the added benefit of the optimum conditions for the electro-magnetic fields. In addition this maximises the available space to install the electro-magnetic devices with the existing mould housing, overall the best solution. 8 KME Germany GmbH & Co. KG AMT Advanced Mould Technology

KME Mould Service Stations KME has a worldwide network of mould service stations, here we have state of the art workshops which can carry out all the necessary mould maintenance under one roof

11 KME Mould Service Stations KME has a worldwide network of mould service stations, here we have state of the art workshops which can carry out all the necessary mould maintenance under one roof including our own AMC coating facilities, repair / re-machining of copper mould plates and all the maintenance activities associated with mould maintenance. These service stations work with the same uncompromising quality standards of KME to ensure trouble free operation of your moulds. Germany Russia Turkey China Mexico India South Africa Australia KME Germany GmbH & Co. KG AMT Advanced Mould Technology 9

12 KME Germany GmbH & Co KG P.O. Box OSNABRÜCK Klosterstraße OSNABRÜCK GERMANY Fon Fax KME Service Stations KME Mould México, S.A. de C.V. (Parque Industrial Kalos del Poniente) Apolo Avenue No. 508 Building 16, Module Santa Catarina, Nuevo Leon MEXICO Fon +52 (81) Fax +52 (81) KME Service Russland Highway Kirillovskoe 86 E Vologda Region Cherepovets, RUSSIA Fon +7 (8202) Fax +7 (8202) Advanced Mould Technology India Pvt. Ltd. 2B Dyavasandra Industrial Area 4th Cross, Whitefield Cross Road Mahadevapura Post, Bangalore, Karnataka INDIA Fon +91 (80) Fax +91 (80) KME Kalip Servis Sanayi ve Ticaret A.S. Office: ve Temsilcilik Tic. Ltd. Şti. Necatibey Caddesi Akce Sok. No. 7/A KARAKÖY ISTANBUL TURKEY Fon Fax Plant: Güzeller Osb Galvna Isyeri Sanayi Sitesi Cumhuriyet Cad. No:2 F1 Blok Isyeri No: KOCAELI TURKEY Dalian Dashan Heavy Machinery Co. Ltd. No. 73, Zhengpeng Industrial Zone Economic and Technical Devolopment Area of Dalian City DALIAN Liaoning Province CHINA Fon +86 (411) Fax +86 (411) Special Products KME Mould Service Australia Pty. Ltd. 154, Shellharbour Road Kemblawarra, NSW 2505 AustraliA Fon +61 (2) Moser Industries (Pty) Ltd. Dekema Road Wadeville, Germiston 1422 Gauteng REPUBLIC SOUTH AFRICA Fon Fax KME Mould Service Egypt under process (near Alexandria) = registered trademark All changes reserved. Owing to limitations in printing technology, the colours reproduced in this brochure should be regarded as approximate equivalents to the colours described

KME Germany GmbH & Co. KG. AMT Advanced Mould Technology [GB]

KME Germany GmbH & Co. KG. AMT Advanced Mould Technology [GB] KME Germany GmbH & Co. KG AMT Advanced Mould Technology [GB] AMT Advanced Mould Technology AMT Advanced Mould Technology AMM Advanced Mould Materials AMC Advanced Mould Coatings KME offers a unique combination