NORWAY UK GERMANY CZECH REPUBLIC
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1 HARMONY FOR MULTI-TECHNOLOGY TEXTURES
2 CANADA NORWAY UK GERMANY CZECH REPUBLIC FRANCE PORTUGAL ITALY TURKEY SPAIN N. AMERICA KOREA JAPAN CHINA MEXICO SINGAPORE BRAZIL ARGENTINA AUSTRALIA Mold-Tech Portugal, Lda. Moreia da Maia - Portugal phone: fax: moldtechportugal@standex.com Mold-Tech SARL P ringy - France p hone: fax: moldtechfrance@standex.com Mold-Tech Standex Bohemia s.r.o. Liberec - Czech Republic phone: fax: bohemia@standex.cz Standex Gravur San ve T icaret L td. Sti Bursa - Turkey phone: fax: info@standex.com.tr Standex International A.S. R olvsoey - Norway p hone: fax: moldtechnorway@standex.com Standex International GmbH ( north) Krefeld - Germany phone: fax: standexg@standex.com Standex I nternational GmbH ( south) Öhringen - Germany phone: f ax: mtg-oe@standex.com Standex International S.A. Barcelona - Spain phone: fax: moldtechspain@standex.com Standex International Srl. M ilano - Italy phone: fax: standexitaly@standex.com Standex International Ltd. S tockport - UK p hone: fax: standexuk@standex.com Roehlen I ndustries P ty. Ltd. M elbourne - Australia phone: fax: roehlen@roehlen.com.au
3 METAMORPHOSIS Program USUAL OEMs REQUIREMENTS Complex FORMS / SHAPES 3 Several MATERIALS 3 Mixed Manufacturing TECHNOLOGIES 3 Highly Complex Texture DESIGNS 3 Advanced Texturing FEATURES 3 Consistent and Constant QUALITY Appearance 3 Cutting TIME-TO-MARKET 3 COSTS Containment for Materials and Processes 3
4 METAMORPHOSIS Program USUAL SUPPLIER CONSTRAINTS 4MIXED Technologies for Texturing of Tools 4FRAGMENTED Suppliers Know-How 4CONFLICTING Patents 4DISPERSED Engineering 4DELAYED Development Times 4UNMATCHING Technologies
5 METAMORPHOSIS Program METAMORPHOSIS OPPORTUNITIES HARMONIZATION Among Technologies 3 Forms, Materials and Technologies APPEARANCE Quality Improvement 3 Distorsions, Three-dimensionality, Directional Continuity, Details, Gloss Effects, Touch Sensation FUNCTIONAL Quality Improvement 3 Scratch Resitance, Cleanability SYNERGY Among Technologies 3 TIME-TO-MARKET Cutting and Balancing 3 COSTS CONTAINMENT for Processes and Materials 3
6 METAMORPHOSIS Program METAMORPHOSIS SOLUTIONS 4SPECIFIC ARTWORK for each technology 4CO-ENGINEERING for all technologies 4SIMPLIFICATION of technologies H AR R ES EXTU T MO Y NY F LOG OR MULTI-TECHNO 4NEW PATENTS Method & Apparatus for Laser Engraving Method of Fabricating Bath-Models for Nickel Shells 4DNA ARTWORKS are customized to match Technologies Processes Materials Suppliers Appearances
7 METAMORPHOSIS Program INJECTION MOLDING Greyscale ARTWORK 3 Distortions and Seams Containment: RENDER-TECH 3 Three-Dimensionality Enhancement: SOFT-ETCH 3 DTT Print: DIGITAL TRANSFER TECHNOLOGY 3 SEAMLESS Printing 3 DYNAMIC Mould Engraving 3
8 STANDEX Render-Tech HOW IT WORKS? METAMORPHOSIS Program 4CUSTOMER WILL BE REQUESTED TO PROVIDE THE 3D FILE (PREFERABLY IGS) FROM THE TOOL CAVITY 4MESH FILE TRIANGULATION PREPARATION MAPPING OF THE PATTERN 3 4STANDEX DEVELOPED PROPRIETARY SOFTWARE THAT ALLOWS US TO UNFOLD AND MAKE CUTS WITH PERFECT MATCHING LINES
9 METAMORPHOSIS Program STANDEX MODEL-TECH RAPID AND ECONOMIC FOR DESIGN OR SHOW VEHICLES A NEW PROCESS TO EQUIP MODELS, PARTS PROTOTYPES OR VERY OTHER SUPPORT IN FORM MODEL-TECH GIVES YOU THE POSSIBILITY OF APPLYING A DECORATION OR A TEXTURE TO A PART, A MODEL, OR ANY OTHER PHYSICAL SUPPORT OFFER AN EXCELLENT HELP TO THE DESING TO EVALUATE THE PART IN REALITY, AS WELL IN ASPECT AS IN COLOUR ANY TYPE OF DECORATION CAN BE APPLIED WITH A NEARLY PERFECT FIDELITY COMPARED TO ANY STANDARD OF ASPECT CAN BE USED FOR THE EVALUATION OF A PART OR A COMPLETE INTERIOR
10 METAMORPHOSIS Program MODELS FOR NICKEL SHELLS TRADITIONAL APPROACH TO HARMONY by Mold-Tech 4TRADITIONAL MASTER MODEL Wrapped by MODEL-TECH Skin, utilizing RENDER-TECH and SOFT-ETCH Techniques - Virtual Rendering - Grain Deformation Control and Containment - Grain Orientation Control - Seamless Wrapping - Enhancement of 3D Effect SIMPLIFIED LEAN SUPPLY CHAIN 3 REDUCED TIME TO MARKET 3 Leather or tectured foil covered MASTER MODEL Silicone N 1 MASTER MODEL Resin MOTHER MODEL Resin BATH MASTER Silicone N 1 Silicone N 2 MASTER MOTHER MODEL Silicone N 2 Electrodeposition BATH MASTER NICKEL SHELL
11 METAMORPHOSIS Program Engraved MOLD-TECH Process STEEL MASTER MOTHER MODEL Conductive low melting point alloy BATH MASTER STEEL MASTER MOTHER MODEL Electrodeposition BATH MASTER BATH MASTER BENEFITS FROM THE TRADITIONAL APPROACH by Mold-Tech LEANNESS: Less Manufacturing Steps 3 CUTTING Time-to-Market 3 STREAMLINED Supply Chain 3 FLEXIBILITY for Changes 3 SYNERGY with Mold Engraving Technologies 3 TEXTURE HARMONY 3 Distortion Containment, Three-Dimensionality Enhancement, NICKEL SHELL Direction Continuity, Details, Gloss Effects, Touch Sensations
12 METAMORPHOSIS Program NEW PATENTED INNOVATIVE TECHNOLOGY by Mold-Tech PART RENDERING using RENDER-TECH 3 RENDER-TECH and SOFT-ETCH 3 PRINTED STEEL MODEL (Negative or Positive) TEXTURED STEEL MASTER MODEL 3 BATH MODEL CAST3 a) LMPA MODEL CAST, or b) Electroless Activated EPOXY CAST Nickel ELECTRODEPOSITING 3 BATH MODEL Melting or Destroying 3
13 METAMORPHOSIS Program NICKEL SHELLS SLUSH MOLDING and VACUUM FORMING SHELLS 4New Electrodepositing Equipment 4Slush Molding (PVC) 4Vacuum Forming (TPO, ABS ) POROSITY BY ORIGINAL Mold-Tech TECHNOLOGY
14 METAMORPHOSIS Program SKIN EMBOSSING Mold-Tech s NEW TECHNOLOGY TOOL : ROLLER IN DURABLE ELASTOMER 3 Material : Patented Application FIBRE YAG LASER 3 Higher Precision Four Laser Beams in Single Pass MATERIAL REMOVAL 3 Apportionment of Laminated Elementary Volumes Elimination of Laser Lines (if desired)
15 METAMORPHOSIS Program NATURAL LEATHER PRESSING 4TOOL: ETCHED PLATE 4Distortion Control: RENDER-TECH 4Texture POSITIONING Controlled 4HARMONY
16 METAMORPHOSIS Program CREATIVE SUPPORT for PATTERN DEVELOPMENT Collaborative Approach to Grain Development Utilizing Metamorphosis Program 3 Theme Development 3 Preparation of Virtual Library 3 Selection of Patterns / Concepts 3 Multi-Technology Samples 3
17 METAMORPHOSIS Program A COMPREHENSIVE VISION 4COHERENCE Among Various Technologies 4SIMPLIFICATION of Operations and Relations 4Consistent HARMONY Enhancement - Distortion Control Seamless Textures Three-Dimensionality - Directional Continuity of Adjoining Components - Detail Enhancement - Gloss Effects - Touch Sensation 4Texture Features IMPROVEMENT 4REDUCED Time-to-Market 4FLEXIBILITY Among Alternative Options 4Cost CONTAINMENT
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