COLLISION REPAIR INFORMATION

Transcription

1 COLLISION REPAIR INFORMATION FOR THE TOYOTA DEALER TITLE: 1991 MODEL BODY DIMENSIONS PAGE 1 of 26 SECTION: STRUCTURAL REPAIR BULLETIN #42 MODELS: 1991 MR2, PREVIA, LANDCRUISER, TERCEL DATE: MARCH 1991 Toyota builds into each vehicle alignment points from which a reference can be made that enables the technician to repair the vehicle to the original specifications. The Toyota Body Dimensions Guide, part number M/N , can also aid in the repairing of Toyota vehicles. These alignment points can be used to relocate Toyota replacement parts in the correct position. One of the most important factors in professional unibody repairs is the restoration of the original factory dimensions. The following pages will give the technicians all of the critical body dimensions normally used during the body repair process. INDEX: Page 2 Page 11 Page 16 Page 20 MR2 Previa Landcruiser Tercel NOTE: PLEASE ROUTE THIS BULLETIN TO YOUR BODY SHOP MANAGER.

2 1991 MODEL BODY DIMENSIONS (cont d) PAGE 2 of 26 BODY DIMENSIONS General Information 1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (Three dimensional distance) Straight line distance between the centers of two measuring points (Two dimensional distance) Horizontal distance in forward/rearward between the centers of two measuring points The height from an imaginary standard line (b) In cases in which only one dimension is given, left and right are symmetrical. (c) The dimensions in the following drawing indicate actual distance. Therefore, please use the dimensions as a reference. 2. MEASURING (a) Basically, all measurements are to be done with a tracking gauge. For portions where it is not possible to use a tracking gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers. HINT: 1. The height of the left and right pointers must be equal. 2. Always calibrate the tracking gauge before measuring or after adjusting the pointer height. 3. Take care not to drop the tracking gauge or otherwise shock it. 4. Confirm that the pointers are securely in the holes. (c) (d) When using a tape measure, avoid twists and bends in the tape When tracking a diagonal measurement from the front spring support inner hole to the suspension member upper rear installation hole, measure along the front spring support panel surface.

3 1991 MODEL BODY DIMENSIONS (cont d) PAGE 3 of 26 FRONT LUGGAGE 1991 MR2

4 1991 MODEL BODY DIMENSIONS (cont d) PAGE 4 of 26 UNDER BODY 1991 MR2

5 1991 MODEL BODY DIMENSIONS (cont d) PAGE 5 of 26 UNDER BODY (cont d) 1991 MR2

6 1991 MODEL BODY DIMENSIONS (cont d) PAGE 6 of 26 UNDER BODY (cont d) 1991 MR2

7 1991 MODEL BODY DIMENSIONS (cont d) PAGE 7 of 26 UNDER BODY (cont d) 1991 MR2

8 1991 MODEL BODY DIMENSIONS (cont d) PAGE 8 of MR2 BODY OPENING AREAS (Side View: w/t Bar Roof)

9 1991 MODEL BODY DIMENSIONS (cont d) PAGE 9 of MR2 BODY OPENING AREAS (Side View: w/o T Bar Roof)

10 1991 MODEL BODY DIMENSIONS (cont d) PAGE 10 of MR2 BODY OPENING AREAS (Rear View)

11 1991 MODEL BODY DIMENSIONS (cont d) PAGE 11 of 26 BODY DIMENSIONS General Information 1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (Three dimensional distance) Straight line distance between the centers of two measuring points (Two dimensional distance) Horizontal distance in forward/rearward between the centers of two measuring points The height from an imaginary standard line (b) In cases in which only one dimension is given, left and right are symmetrical. (c) The dimensions in the following drawing indicate actual distance. Therefore, please use the dimensions as a reference. 2. MEASURING (a) Basically, all measurements are to be done with a tracking gauge. For portions where it is not possible to use a tracking gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers. HINT: 1. The height of the left and right pointers must be equal. 2. Always calibrate the tracking gauge before measuring or after adjusting the pointer height. 3. Take care not to drop the tracking gauge or otherwise shock it. 4. Confirm that the pointers are securely in the holes. (a) (b) When using a tape measure, avoid twists and bends in the tape. When tracking a diagonal measurement from the front spring support inner hole to the suspension member upper rear installation hole, measure along the front spring support panel surface.

12 1991 MODEL BODY DIMENSIONS (cont d) PAGE 12 of 26 BODY OPENING AREAS (Front and Side View) 1991 PREVIA

13 1991 MODEL BODY DIMENSIONS (cont d) PAGE 13 of 26 BODY OPENING AREAS (Rear View) 1991 PREVIA

14 1991 MODEL BODY DIMENSIONS (cont d) PAGE 14 of 26 UNDERBODY 1991 PREVIA

15 1991 MODEL BODY DIMENSIONS (cont d) PAGE 15 of 26 UNDERBODY (cont d) 1991 PREVIA

16 1991 MODEL BODY DIMENSIONS (cont d) PAGE 16 of 26 BODY DIMENSIONS General Information 1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (Three dimensional distance) Straight line distance between the centers of two measuring points (Two dimensional distance). Horizontal distance in forward/rearward between the centers of two measuring points The height from an imaginary standard line (b) In cases in which only one dimension is given, left and right are symmetrical. (c) The dimensions in the following drawing indicate actual distance. Therefore, please use the dimensions as a reference. 2. MEASURING (a) Basically, all measurements are to be done with a tracking gauge. For portions where it is not possible to use a tracking gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers. HINT: 1. The height of the left and right pointers must be equal. 2. Always calibrate the tracking gauge before measuring or after adjusting the pointer height. 3. Take care not to drop the tracking gauge or otherwise shock it. 4. Confirm that the pointers are securely in the holes. (c) (d) When using a tape measure, avoid twists and bends in the tape. When tracking a diagonal measurement from the front spring support inner hole to the suspension member upper rear installation hole, measure along the front spring support panel surface.

17 1991 MODEL BODY DIMENSIONS (cont d) PAGE 17 of 26 FRAME DIMENSIONS 1991 LANDCRUISER

18 1991 MODEL BODY DIMENSIONS (cont d) PAGE 18 of 26 FRAME DIMENSIONS (cont d) 1991 LANDCRUISER

19 1991 MODEL BODY DIMENSIONS (cont d) PAGE 19 of LANDCRUISER ENGINE COMPARTMENT

20 1991 MODEL BODY DIMENSIONS (cont d) PAGE 20 of 26 BODY DIMENSIONS General Information 1. BASIC DIMENSIONS (a) There are two types of dimensions in the diagram. (Three dimensional distance) Straight line distance between the centers of two measuring points (Two dimensional distance) Horizontal distance in forward/rearward between the centers of two measuring points The height from an imaginary standard line (b) In cases in which only one dimension is given, left and right are symmetrical. (c) The dimensions in the following drawing indicate actual distance. Therefore, please use the dimensions as a reference. 2. MEASURING (a) Basically, all measurements are to be done with a tracking gauge. For portions where it is not possible to use a tracking gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers. HINT: 1. The height of the left and right pointers must be equal. 2. Always calibrate the tracking gauge before measuring or after adjusting the pointer height. 3. Take care not to drop the tracking gauge or otherwise shock it. 4. Confirm that the pointers are securely in the holes. (c) (d) When using a tape measure, avoid twists and bends in the tape. When tracking a diagonal measurement from the front spring support inner hole to the suspension member upper rear installation hole, measure along the front spring support panel surface.

21 1991 MODEL BODY DIMENSIONS (cont d) PAGE 21 of 26 ENGINE COMPARTMENT 1991 TERCEL

22 1991 MODEL BODY DIMENSIONS (cont d) PAGE 22 of 26 BODY OPENING AREAS (Side View: 4 Door) 1991 TERCEL

23 1991 MODEL BODY DIMENSIONS (cont d) PAGE 23 of 26 BODY OPENING AREAS (Side View: 2 Door) 1991 TERCEL

24 1991 MODEL BODY DIMENSIONS (cont d) PAGE 24 of 26 BODY OPENING AREAS (Rear View) 1991 TERCEL

25 1991 MODEL BODY DIMENSIONS (cont d) PAGE 25 of 26 UNDERBODY 1991 TERCEL

26 1991 MODEL BODY DIMENSIONS (cont d) PAGE 26 of 26 UNDERBODY (cont d) 1991 TERCEL