"Introduction to SPDM project in HONDA R&D for Chassis design"
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1 "Introduction to SPDM project in HONDA R&D for Chassis design" 2015 Phoenix Integration User Conference April Marina del Rey, California Honda R&D Co., Ltd. Autombile R&D Center at Japan Hitoshi Naito and Tomoaki Utsunomiya
2 HONDA organization
3 HONDA R&D organization Motorcycles Power Products Automobiles Aircraft Robotics 二輪 R&D センター 汎用 R&D センター 四輪 R&D センター ( 和光 ) 四輪 R&D センター ( 栃木 ) 航空機エンシ ン R&D センター 基礎技術研究センター ( 埼玉 朝霞市 ) ( 埼玉 朝霞市 ) ( 埼玉 和光市 ) ( 栃木 芳賀郡 ) ( 埼玉 和光市 ) ( 埼玉 和光市 ) 二輪車研究開発 汎用製品研究開発 四輪車研究開発 航空機エンジン研究開発 先端技術研究開発 Test course 鷹栖 栃木フ ルーヒ ンク センター テストコース
4 HONDA R&D organization Hokkaido Overseas: 33 Bases Test course Tochigi Saitama Head office Automobiles Test course Motorcycles Aircraft Robotics Power Products
5 Agenda 1. Background 2. Ideal design 3. Current Problems 4. Solution Approach 5. Design Process 6. Key points for design process system 7. Requirements for SYSTEMs 8. Why we chose MCC 9. Introduction of our Development Systems 10. Request for PHX 2015 User Conference, Phoenix Integration Wednesday, April 15,
6 1.Background and philosophy Our philosophy is to provide pleasure to our customers through our products. For that purpose, it is necessary to provide products with new value exceeding customer expectations in a timely manner in the new model development. "operational efficiency" and "quality improvement" are needed 2015 User Conference, Phoenix Integration Wednesday, April 15,
7 2.Ideal design Design without waste and rework (Example: Design Process for parts) Designers want to catch omitted examination items Set the Target value Consider structure / specification Verify suitability of target value Release drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
8 2.Ideal design Design without waste and rework (Example: Design Process for parts) Designers want to catch omitted examination items Designers want to get the needed information in a timely manner Set the Target value Consider structure / specification Verify suitability of target value Release drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
9 2.Ideal design Design without waste and rework (Example: Design Process for parts) Designers want to catch omitted examination items Designers want to get the needed information in a timely manner Set the Target value Consider structure / specification Automated input of design value Verify suitability of target value Release drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
10 3.Current problems Design with waste and rework (Example: Design Process for parts) Rework caused by omission of examination item Time wasted on information retrieval Set the Target value Consider structure / specification Verify suitability of target value Manual input is too timeconsuming Rework caused by mistaken inputs Release drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
11 4. Solution Approach Solve these three challenges by developing a system and approach designed to eliminate waste and rework (Example: Design Process for parts) Rework by omission of examination item 1* Mieruka for process Set the Target value Consider structure / specification Verify suitability of target value Release drawing * Mieruka for Process Mieruka mean is identifying problems and bringing them to foreground 2015 User Conference, Phoenix Integration Wednesday, April 15,
12 4. Solution Approach Solve these three challenges by developing a system and approach designed to eliminate waste and rework (Example: Design Process for parts) Rework by omission of examination item 1* Mieruka for process Time wasted on information retrieval. 2Manage study/ verification results Set the Target value Consider structure / specification Verify suitability of target value Release drawing * Mieruka for Process Mieruka mean is identifying problems and bringing them to foreground 2015 User Conference, Phoenix Integration Wednesday, April 15,
13 4. Solution Approach Solve these three challenges by developing a system and approach designed to eliminate waste and rework (Example: Design Process for parts) Rework by omission of examination item 1* Mieruka for process Time wasted on information retrieval. 2Manage study/ verification results Set the Target value Consider structure / specification Verify suitability of target value Manual input is too timeconsuming Rework caused by mistaken input 3Track related data Release drawing * Mieruka for Process Mieruka mean is identifying problems and bringing them to foreground 2015 User Conference, Phoenix Integration Wednesday, April 15,
14 2Manage study/ verification results 5.Design Process Solve these three challenges by developing a system and approach designed to eliminate waste and rework Reliability 1 Mieruka for process Created Process Flow of parts design Marketability Saving and reference Target value A Target value B Data Base Examination item A-1 Examination item B-1 The results Examination item A-2 Connect the process 3Track related data Data Base Examination item C The results Verify the suitability of the target value Release of drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
15 6. Key points for design process system Base Process Flow Target Value A System important matter Examination item A-1 Target value A *Process Flow(After improvement) Examination item A-2 Examination item A-3 Examination item A-1 Parallelization Examination item A-1 1 Process improvement at design sites Verify the suitability of the target value Examination item A-4 Addition Release of drawing Examination item A-3 Verify the suitability of the target value Release of drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
16 6. Key points for design process system Base Process Flow Target Value A System important matter Examination item A-1 Target value A *Process Flow(After improvement) Examination item A-2 Examination item A-3 Examination item A-1 Parallelization Examination item A-1 1 Process improvement at design sites Verify the suitability of the target value Release of drawing Examination item A-4 2Track related data Examination item A-3 Addition Verify the suitability of the target value Release of drawing 2015 User Conference, Phoenix Integration Wednesday, April 15,
17 6. Key points for design process system Base Process Flow Target Value A System important matter Examination item A-1 Target value A *Process Flow(After improvement) Examination item A-2 Examination item A-3 Examination item A-1 Parallelization Examination item A-1 1 Process improvement at design sites Verify the suitability of the target value Release of drawing Examination item A-4 2Track related data Examination item A-3 Addition Reference Existing database Save Verify the suitability of the target value Release of drawing 3Transfer of data from existing sources 2015 User Conference, Phoenix Integration Wednesday, April 15,
18 6. Key points for design process system Base Process Flow Target Value A System important matter Examination item A-1 Target value A *Process Flow(After improvement) Examination item A-2 Examination item A-3 Examination item A-1 Parallelization Examination item A-1 1 Process improvement at design sites Verify the suitability of the target value Release of drawing Examination item A-4 2Track related data Examination item A-3 Addition Reference Existing database Save Verify the suitability of the target value Release of drawing 3Transfer of data from existing sources 4Intuitive operation and quick operability 2015 User Conference, Phoenix Integration Wednesday, April 15,
19 7.Requirements for SYSTEMs Process Management CAD Prepare Analysis Model (Meshing & BC) Job scheduling HPC & Solver Post Processing & Reporting Design Meshing Control Simulia CAD Modeling Analysis Model BC Job scheduler HPC Cluster Solver Altair Modify Parameter study EWS MSC Data Management (DB, PDM, etc ) 2015 User Conference, Phoenix Integration Wednesday, April 15,
20 7.Requirements for SYSTEMs User requirements are as follows: Easy implementation of in-house tool Easy implementation of various tools o Database, PDM Systems, CAE tools, Office Tools, CAD, HPC, Job Scheduler, etc. Openness of architecture Flexible rearrangement and control of process by external tools Future development potential Can use system for a long time (Continues to evolve) GUI (easy to use) Three years ago, we researching then Argo-Graphics (one of Distributor in Japan), introduced for us of PHX Products, ModelCenter and CenterLink, then we started the Proof-of-Concept! 2015 User Conference, Phoenix Integration Wednesday, April 15,
21 7.Requirements for SYSTEMs Requirements for the tool are as follows: o o o o Process flow can be easily improved according to designer specifications Can be linked to existing database or other data sources Web GUI is best solution for easy operation and flexibility for customization Performance 2015 User Conference, Phoenix Integration Wednesday, April 15,
22 8.Why we chose MCC *MCC=Model Center Cloud Firstly, we research and try Proof Of Concept for some tools. Reasons for selecting PHX o Openness API preparation User can make Plug-In, etc o Flexibility Easy to control process o Web architecture based system using modern technologies 2015 User Conference, Phoenix Integration Wednesday, April 15,
23 9.Introduction of our Development System Main GUI image 1 st select the Process Tab3 2 nd user can see the all process list 3 rd user can search the process 2015 User Conference, Phoenix Integration Wednesday, April 15,
![User [ModelCenter] Original GUI Case Management Web User Verify](/docs-images/79/79934746/images/24-9.jpg "suitability of target value Data Server ModelCenter Cloud Data & Execution")
24 System Image Power User prepares workflow and input data for MCC Data Set the Target value Consider structure / specification CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify suitability of target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User Conference, Phoenix Integration Wednesday, April 15,
![System Image Set the target value and get related files from DB etc Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web](/docs-images/79/79934746/images/25-9.jpg "User Verify the suitability of the target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User")
25 System Image Set the target value and get related files from DB etc Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify the suitability of the target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User Conference, Phoenix Integration Wednesday, April 15,
26 System Image Specification Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify the suitability of the target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User Conference, Phoenix Integration Wednesday, April 15,
![System Image Verification Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify the suitability of the target](/docs-images/79/79934746/images/27-11.jpg "value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User's Conference, PhoenixIntegration Wednesday,")
27 System Image Verification Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify the suitability of the target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User's Conference, PhoenixIntegration Wednesday, April 15,
![Power User [ModelCenter] Original GUI Case](/docs-images/79/79934746/images/28-12.jpg "Management Web User Verify the suitability of the")
28 System Image Fix The Design Set the Target value Structure / specification consider CAE Data server Power User [ModelCenter] Original GUI Case Management Web User Verify the suitability of the target value Data Server ModelCenter Cloud Data & Execution HPC Server Release of drawing Notes Data Base Designer PC EWS Variation Management Web User 2015 User Conference, Phoenix Integration Wednesday, April 15,
29 10. Request for PHX Could you please understand the Honda spirit! Match to HONDA SPIRIT o o o o SPEED Challenge Best in the World Dream etc. Please continue to support Honda and our development team at Argo-Graphics 2015 User Conference, Phoenix Integration Wednesday, April 15,
30 2015 User Conference, Phoenix Integration Wednesday, April 15,
31 2015 User's Conference, PhoenixIntegration Wednesday, April 15,
32 Final Target: Real PLM System Phoenix Integration Software Suite Design Tool ModelCenter CAD Pre Simulation Post Excel Report ModelCenter Cloud Simulation Process Simulation Data Documents & Graphs SPD DB PLM Design Test / Simulation Supplier chain Manufacturing ERP Etc 2015 User's Conference, PhoenixIntegration Wednesday, April 15,
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