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1 M a d e f o r b u i l d i n g b u i l t f o r l i v i n g Lif t ing Sys tem s CE - MARKED

2 I M P R I N T KLH Massivholz GmbH Publisher and responsible for content: KLH Massivholz GmbH Version: 01/2013, Lifting Systems CE - marked The content of this brochure is the intellectual property of the company and is protected by copyright. Any kind of reproduction of this document is strictly prohibited unless otherwise agreed in writing by the publisher.

3 C O N T E N T 01 VISIBLE FACTOR Y FIT TED LIF TING SYSTEMS CONCE ALED FACTORY FIT TED LIF TING SYSTEMS ON SITE INSTALLED LIF TING SYSTEMS UNLOADING AND STOR AGE INSTALL ATION

4 P R E F A C E LIFTING SYSTEMS This brochure shall provide an overview of the different CE certified lifting systems for CLT panels that can be supplied and installed by KLH Massivholz GmbH. (KLH are currently the only CLT manufacturer that holds CE certification for their lifting systems.) There are various factors to consider when selecting a lifting system : the location of the element during transport, the type of panel installation/handling on site, the size of the element, the visual requirements for the KLH element and the cost of the lifting system. The following lifting systems are described on the subsequent pages: flush mounted, visible and factory fitted lifting systems for wall, floor and roof elements concealed, factory fitted lifting systems for wall, floor and roof elements on site installed lifting systems In addition to a detailed description of the different lifting systems, their application and installation, this brochure also contains copies of the related CE certification. 0 2

5 O V E R V I E W O F C E - C E R T I F I E D L I F T I N G S Y S T E M S W-System (Wall System) For wall elements -with single holes and disposable lifting slings F-Systems (Floor System) F D - s y s t e m ( f l o o r d i a g o n a l - s y s t e m ) For floor and roof elements-with diagonally arranged holes and disposable lifting slings F B - S y s t e m ( F l o o r B o l T S y s t e m ) For floor and roof elements-with single holes using disposable lifting slings and reusable safety bolts VLS -System (Visible lifting -System) For wall, floor and roof elements using disposable - lifting slings and pins Please also note the country-specific health and safety regulations for all lif ting systems and adhere to the relevant site specific personal protective equipment and construction equipment requirements and regulations. 0 3

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8 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S 01 FLUSH MOUNTED, VISIBLE AND FACTORY FITTED LIFTING SYSTEMS Flush mounted, visible and factory fitted lifting systems are used for wall, floor and roof elements. According to the weight of the KLH elements disposable lifting slings of type 1000 Pewag or Pewag 2500 are used. A 30 mm diameter hole required for the insertion of the lifting strap will be visible. For exposed quality finish KLH surfaces, we recommend that following the element installation on site the lifting holes are plugged with timber plugs. Depending on the installation, we distinguish between the W-system, FD-system and FB-system. LIF TING SYSTEMS OVERVIEW System type Lifting sling type minimum panel thickness [mm] maximum panel thickness [mm] minimum number of lifting slings maximum number of lifting slings maximum panel weight [kg] with 1# lifting sling maximum panel weight [kg] with 2# lifting slings maximum panel weight [kg] with 3# lifting slings maximum panel weight [kg] with 4# lifting slings Panel handling W 1000 Pewag not permitted not permitted vertical W 2500 Pewag not permitted not permitted vertical FD 1000 Pewag horizontal FD 2500 Pewag horizontal FB 1000 Pewag horizontal FB 2500 Pewag horizontal E xample: Wall element 1600kg Required system: 2 pcs. W 1000 Floor element 24 00kg Required system: 4 pcs. FB 1000 or FD

9 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S W-System (vertical panel handling of wall units) Angle of inclination ma x. 6m KLH wall element F- SystemS FD-system (horizontal handling of floor and roof elements - diagonally arranged holes) FB-system (horizontal panel handling of floor and roof elements lifting sling with pin) ma x. 6m Angle of inclination

10 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R W A L L E L E M E N T S ILLUSTR ATION OF VISIBLE FACTORY FIT TED LIF TING SYSTEMS FOR WALL ELEMENTS ( W- SYSTEM) EDGE DISTANCES W- SYSTEM The following illustrations identify the edge distance requirements for lifting holes within the wall panel. Standard Half Lap Slope cut ½ ½ 130 KLH wall element Ø30 KLH wall element KLH wall element Ø30 Ø30 The holes for lifting slings will be incorporated into the fabrication drawings by the customer. The position of the hole for the lifting sling will depend on the edge distance, the balance point and the handling position of the KLH element. The specific lifting system type will normally be specified by the customer. The maximum distance between 2 lifting slings is 6,000mm. 0 8

11 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R W A L L E L E M E N T S DIAGRAMATIC ILLUSTRATION OF THE SYSTEM W 1000 Panel thickness ranging from 57 mm to 600 mm, 1# lifting sling or 2# lifting slings 1# lif ting sling - panel weight 1,000 kg max. 2# lif ting slings - panel weight 2,000 kg max. KLH wall element KLH wall element DIAGRAMATIC ILLUSTRATION OF THE SYSTEM W 2500 Panel thickness ranging from 125 mm to 600 mm, 1# lifting sling or 2# lifting slings 1# lif ting sling - panel weight 2,500 kg max. 2# lif ting slings - panel weight 5,000 kg max. KLH wall element KLH wall element 0 9

12 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S ILLUSTRATION OF THE VISIBLE FACTORY FITTED LIFTING SYSTEM FOR FLOOR AND ROOF ELEMENTS (F- SYSTEM) Within the F-system we distinguish between the FD- and the FB-system. The FD-system utilizes lifting slings; the FBsystem consists of lifting slings with metal pins. EDGE DISTANCE REQUIREMENTS OF THE F- SYSTEM Minimum edge distance 150 Ø30 The following diagrams illustrate the recommended minimum edge distances for the lifting holes. protection for exposed qualit y surfaces The holes for lifting slings will be incorporated into the fabrication drawings by the customer. The position of the hole for the lifting sling will depend on the edge distance, the balance point and the handling position of the KLH element. The specific lifting system type will normally be specified by the customer. Half Lap Standard Slope cut 200 Ø Ø 30 Ø 30 ½ ½ protection for protection for protection for 150 exposed qualit y sur f aces exposed qualit y sur f aces 150 exposed qualit y sur f aces 1 0

13 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S DIAGRAMMATIC ILLUSTRATION OF THE SYSTEMS FD 1000 / 1000 FB Panel thickness ranging from 57 mm to 600 mm 1# Lifting sling or 2#, 3# or 4# Lifting slings 1# lif ting sling - 2# lif ting slings - panel weight panel weight 1,000 kg max. 1,000 kg max. 3 # lif ting slings - 4 # lif ting slings - panel weight 1,500 kg max. panel weight 3,000 kg max. DIAGRAMMATIC ILLUSTRATION OF THE SYSTEMS FD 2500 / FB 2500 Panel thickness from 125 mm to 600 mm, 1# Lifting sling or 2#, 3# or 4# Lifting slings 1# lif ting sling - panel weight 2,500 kg max. 2# lif ting slings - panel weight 2,500 kg max. 3 # lif ting slings - panel weight 3,750 kg max. 4 # lif ting sling - panel weight 7,500 kg max. 1 1

14 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S GENER AL COMMENTS REGARDING THE INSTALL ATION OF THE DISPOSABLE LIF TING SLINGS The type of lifting system will be determined during the fabrication drawing procedure and usually ordered by the customer. Typically the lifting slings are installed in the factory. Exception: To load and unload vertically transported elements and panels with F-systems, lifting slings in the W-system will be fitted in the factory. For further handling of the panels, the supplied lifting system components for the F-system need to be installed on site (see also page 20). It is imperative that the lifting slings provided are installed strictly in accordance with the below illustrations. INSTALLATION OF LIFTING SLINGS FOR THE FD-SYSTEM 1 Inser t the lif ting sling into the lif ting hole 2 Pull the sling up again and through the second hole 3 Lif ting situation with FD -system. Edge distance between holes 100 mm. Hole locations 45 degrees to the direction of the grain. See photo 1 2

15 V I S I B L E F A C T O R Y F I T T E D L I F T I N G S Y S T E M S F O R F L O O R A N D R O O F E L E M E N T S INSTALLATION OF LIFTING SLINGS WITH THE FB-SYSTEM 1 Inser t the lif ting sling into the lif ting hole 2 Locate the met al pin and lif ting hook away f rom the seam of the lif ting sling 3 Inser t the met al pin with the locking clip down and secure 4 Lif ting situation with FB - system 1 3

16 C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S 02 CONCEALED AND FLUSH FACTORY FITTED LIFTING SYSTEMS The VLS lifting system illustrated below is a lifting system KLH developed in-house. It is particularly suited for lifting KLH elements with exposed quality surfaces. The VLS-system is fully concealed and installed in the factory. After installation of the KLH element on site, the lifting sling can be cut off flush. OVERVIEW VLS LIFTING SYSTEM T YPES FOR WALL, FLOOR AND ROOF ELEMENTS System type Transport loading type minimum panel thickness [mm] maximum panel thickness [mm] minimum number of lifting slings maximum number of lifting slings maximum panel weight [kg] with 1# lifting sling maximum panel weight [kg] with 2# lifting slings maximum panel weight [kg] with 3# lifting slings maximum panel weight [kg] with 4# lifting slings Panel handling VLS W1 horizontal/vertical not permitted not permitted vertical VLS W1 D horizontal/vertical not permitted not permitted vertical VLS W2 horizontal/vertical not permitted not permitted vertical VLS W2 D horizontal/vertical not permitted not permitted vertical VLS W3 horizontal/vertical not permitted not permitted vertical VLS W3 D horizontal/vertical not permitted not permitted vertical VLS W4 horizontal/vertical not permitted not permitted vertical VLS W4 D horizontal/vertical not permitted not permitted vertical VLS W5 horizontal/vertical not permitted not permitted vertical VLS W5 D horizontal/vertical not permitted not permitted vertical VLS D1 horizontal horizontal VLS D1 vertical vertical VLS D1 D horizontal horizontal VLS D1 D vertical vertical VLS D2 horizontal horizontal VLS D2 vertical vertical VLS D2 D horizontal horizontal VLS D2 D vertical vertical VLS D3 horizontal horizontal VLS D3 vertical vertical VLS D3 D horizontal horizontal VLS D3 D vertical vertical 1 4

17 C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S VLS -SYSTEM System VLS W2-fitted to a wall element Angle of inclination ma x. 6m KLH wall element VLS -System System VLS D2- fitted to a floor element ma x. 6m Angle of inclination

18 C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S ILLUSTRATION OF CONCEALED FACTORY FITTED LIFTING SYSTEMS - THE VLS -SYSTEM FOR WALL, FLOOR AND ROOF ELEMENTS EDGE DISTANCES FOR THE VLS-SYSTEM Installation will be carried out in the KLH factory and exclusively in accordance with the edge distance requirements as described below. The 25 mm ø holes for lifting slings will be incorporated into the fabrication drawings by the customer. The position of the hole for the lifting sling will depend on the edge distance, the balance point and the handling position of the KLH element. The specific lifting system type will normally be specified by the customer. The maximum distance between 2 lifting slings is 6,000mm. VLS-SYSTEM FOR VERTICAL PANEL HANDLING (e.g. WALL ELEMENTS) The following VLS-systems are available for vertical panel handling VLS W1 to VLS W5 and VLS W1 D to VLS W5 D For full details regarding the available VLS lifting systems please refer to the overview. Below an illustration of the edge distances for VLS W-systems: Standard Slope cut Half Lap ½ ½ Ø25 Ø25 Ø25 KLH wall element KLH wall element KLH wall element 1 6

19 C O N C E A L E D F A C T O R Y F I T T E D L I F T I N G S Y S T E M S VLS LIF TING SYSTEM FOR HORIZONTAL PANEL HANDLING (e.g. FLOOR AND ROOF ELEMENTS) The following VLS-systems are available for horizontal panel handling VLS D1 to VLS D3 and VLS D1 D to VLS D3 D For full details regarding the available VLS lifting systems please refer to the overview. Below an illustration of the edge distances for VLS D-systems: Standard Slope cut Half Lap 130 Ø Ø Ø25 KLH f loor / roof element KLH f loor / roof element ½ KLH f loor / roof element ½ INSTALL ATIONWITH SINGLE OR DOUBLE LIF TING SLING Typically a single lifting sling is sufficient. For high load requirements a double sling arrangement can be installed. Example VLS W3 Example VLS W3 D When lifting with the double sling arrangement it is imperative that the lifting hook is inserted into both slings. 1 7

20 O N S I T E I N S T A L L E D L I F T I N G S Y S T E M S 03 ON SITE INSTALLED LIFTING SYSTEMS Würth System The proprietary system consists of Assy Kombi screws and a lifting anchor in accordance with the enclosed data sheet. The Würth lifting system is only suitable for horizontal panel delivery and horizontal panel handling (e.g. floor panels), vertical handling is not permitted. The Assy Kombi screw needs to be installed in the pull direction of the crane chain. Diagonal pull forces are not permitted with this system. TRANSPORT ANCHOR with chain link and stop on cross bar In conjunction with the ASSY 3.0 Combi Screw, an expertise is available for the system Steel, yellow galvanized (A2C) Load level in tons Weight in kg a in mm c in mm d in mm e in mm f in mm g in mm h in mm Art. No. P. Qty Function and application: For transporting wooden components in conjunction with the ASSY 3.0 Combi Screw. Any rotating, tilting and swiveling movement is possible and harmless even under load. The transport anchor enables the safe, simple lifting o of all types of wooden components. Expertise available. This is available at in the section: My industry/engineers, planners, architects/ Approvals/. The transport anchor complies with the Machine Directive (89/392/EEC) in the version 93/44/EEC. Maintenance The transport anchor must be inspected by an expert/safety representative of the company at least once a year. In addition to damage of any kind, the degree of wearing must primarily be determined. Modi cations and repairs, especially welding on the transport anchor are not permitted! For safety reasons, the screws may only be used once. The permissible maximum limit dimension for the dimension "h" is 13 mm. If the limit dimension is exceeded, the anchor may no longer be used. h Recess: Depth 3 cm/dia. 70 mm MWF - 12/ The load-bearing capacity of the transport anchor in conjunction with the ASSY 3.0 Combi Screw must be proven separately see test report/expertise. Screws: ASSY 3.0 Combi dia. 12 mm, Art. No Recommendation: Total length just 180 mm Thread length 145 mm Installation and handling of the Würth system is to be carried out strictly in accordance with the manufacturers recommendations. 1 8

21 U N L O A D I N G A N D S T O R A G E 04 unloading AND STOR AGE GUIDELINES FOR W- SYSTEMS FOR VERTICAL AND HORIZONTAL TR ANSPORT/HANDLING Use a high capacity lifting device (minimum diameter 10 mm) in accordance with EN Please note the following procedures: Visual inspection of the fitted disposable lifting slings Hook in all lifting slings (please refer to illustration) Maximum distance between the slings 6,000mm Angle of the lifting mechanism Hook into the lif ting slings Angle of inclination ma x. 6m KLH wall element Lif t the wall element f rom horizontal position Pull direction 110 LKW Cargo securing system in accordance with the relevant rules and regulations 1 9

22 U N L O A D I N G A N D S T O R A G E GUIDELINES FOR F- AND VLS - SYSTEMS FOR VERTICAL AND HORIZONTAL TR ANSPORT/HANDLING Use a high capacity lifting device (minimum diameter 10 mm) in accordance with EN Please note the following procedures: F L O O R S L A B - H O R I Z O N T A L T R A N S P O R T Visual inspection of the fitted disposable lifting slings Hook in all lifting slings (please refer to illustration) Maximum distance between the slings 6,000mm Angle of the lifting mechanism ma x. 6m Angle of inclination F L O O R S L A B - V E R T I C A L T R A N S P O R T/ H A N D L I N G Unloading procedure for F- and VLS-systems Angle of inclination The panels are unloaded using the factory installed lifting slings. The panel is then temporarily placed horizontally and secured. ma x. 6m Onsite installation with the VLS-system The lifting gear is hooked into the factory installed lifting slings and the element lifted into position. Onsite installation with the F-system Following the unloading procedure with the F-system the supplied lifting slings are installed on site into all lifting holes and the element lifted into position (see installation ma x. 6m Angle of inclination of F-system pages 12/13). 2 0

23 I N S T A L L A T I O N 05 INSTALL ATION VERTICAL ELEMENT INSTALLATION - WALL ELEMENTS HORIZONTAL ELEMENT INSTALL ATION - FLOOR AND ROOF ELEMENTS I N S T A L L A T I O N O F W A L L E L E M E N T Correctly position wall panel-note temporary stability requirements F L O O R / R O O F E L E M E N T I N S T A L L A T I O N Install floor / roof element in correct position note temporary stability requirements U N H O O K L I F T I N G G E A R temporar y suppor t Follow the relevant occupational health and safety rules and regulations when installing floor and roof elements screw f ixings U N H O O K L I F T I N G G E A R Follow the relevant occupational health and safety rules and regulations T H E V L S - S Y S T E M - C U T T I N G O F L I F T I N G S L I N G S Wear safety gloves and use a safety knife strictly in accordance with the relevant Health and Safety rules and regulations temporar y suppor t screw f ixings D I S P O S A L O F L I F T I N G S L I N G S EWC plastics from household waste CFC plastic from construction and demolition waste According to EU - waste disposal of non-recyclable waste 2 1

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28 K L H M a s s i v h o l z G m b H A-8842 Katsch a. d. Mur 202 Tel +43 (0) Fax +43 (0) of fice@klh.at For love of nature.