Knife grinders. Computer Software Scientific approach for an exceptional edge. knifegrinders.com.au M
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1 Knife grinders knifegrinders.com.au M KG@knifegrinders.com.au Computer Software Scientific approach for an exceptional edge We use computer software to set a desired grinding angle with 0.1 degree accuracy. As a matter of fact, we haven't used AngleMaster since after had scripted the Jig-Support-Wheel relations. This software comes especially handy when you use several progressively finer grinding wheels of different diameter, and as you change to the next wheel you have to adjust height of the Universal Support to maintain the same grinding angle. Time-wise it is quicker than any other method. This computer software enables to keep exact edge angle as in the process of sharpening the blade is moved from stone to stone of different diameter, and then honed on paper wheels. Only thanks to these scripts we now have every edge apex width under 0.2 micron, typically BESS, within 3-5 minutes. Jig-Support-Wheel relations are shown on the sketch. 1
2 The Universal Support height for a given grinding angle can be calculated by Pithagorean theorem; the right-angled triangle used in the calculations is shown in red on the sketch. Hypotenuse is calculated by the formula: H 2 = K 2 + R 2 (2 K R Cos(90 + Grinding_Angle)) and the other triangle side (Constant_Horizontal) is a distance from the Universal Support centerline to the shaft centerline. Universal Support height from its base (i.e. the housing top) to the top of the support bar, for a given grinding angle = calculated value for the vertical cathetus C minus distance from the shaft centerline to the Universal Support base (Constant_Vertical). The calculated Universal Support height is the distance from the top of the support bar down to the housing; Constant_Horizontal is the distance from the Universal Support centerline to the shaft centerline; and Constant_Vertical is the distance from the shaft centerline to the housing top. 2
3 We ve developed software for the Universal Support in the standard and frontal position for Tormek machines, Scheppach, Jet, Record, and also for paper wheels. You can obtain your copy of these scripts through our Accessories Shop. Computer software to set grinding angle is also included with each Controlled-angle Support for Paper Wheels and Frontal Vertical Base bought from us. Applet Installation WINDOWS 10+ This applet runs on Windows 7, Windows 10 and future Windows OS. Run by clicking the Elmos_Angle_Setter and click Install when prompted. This installs and runs the applet, and the application can be uninstalled via Add/Remove Programs. WINDOWS XP and older: This applet doesn't require installation, you have just to unzip, and can run it straight away. If on launching the applet you get a "Class not registered error", please follow instructions in the Class not registered error.pdf included with the download. ANDROID: To install the applet on your Android, please follow instructions in the Android_instructions.pdf How to use the applet for ELMOS BG 200 3
4 You have to take two measurements in mm you will need them for applet input: 1. Wheel diameter, which is 250 mm in a new grinding wheel. 2. Having mounted the knife in the knife jig, measure the distance between the knife jig adjustable stop (the flat black plastic part) and the knife edge in mm, shown in the following photograph as Jig_Length. Run the application, enter the wheel diameter, jig distance (Jig_Length) and the desired grinding angle, and press the Calculate button. For your desired grinding angle, the applet will give you the Universal Support bar height as a vertical distance from the top of the top of the bar to the housing. The Universal Support bar height is set with the help of a caliper depth probe as shown below, with 0.1 mm accuracy; this translates into 0.1 degree accuracy of the target grinding angle. 4
5 *** When we sharpen a batch of knives at the same angle, and keep the distance between the jig adjustable stop and the knife edge constant as we clamp new knives, we have to recalculate the Universal Support height for a given grinding wheel only after truing that wheel. If for whatever reason we change the clamping distance, or have to sharpen at a different angle, we recalculate the Universal Support height. We've been using the applet for setting a grinding angle for two years now, verifying the edge angle with a CATRA laser protractor in the end of grinding for QA, and this software has never failed. The applet sets an exact grinding angle; but given the manual setup, real life accuracy is 0.1 degree. 5
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