Duration : 1 Year Timing: Morning Batch : 9.30 AM to 1.00 PM or Afternoon Batch : 1.30 PM to 5.00 PM. 5 Months Timing: Full Time : 9.30 AM to 5.

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1 1 Head Office: Main Road, Thalayolaparambu, Kottayam Dist., Kerala, India, PIN: : , : / 12 / 13, siit@siitonline.com, Eligibility : 10 th and Above Duration : 1 Year Timing: Morning Batch : 9.30 AM to 1.00 PM or Afternoon Batch : 1.30 PM to 5.00 PM 5 Months Timing: Full Time : 9.30 AM to 5.00 PM Certification : Certificate : Students can obtain certificates of 1. International Certificate [Advanced Diploma in Instrumentation Maintenance Technician - IVQ: Level 3] from City & Guilds Institute of London, UK. [Students joining to this course even with mere qualification of 10 th have the chance to obtain higher level International Certificates which are equivalent to the same certificates for Engineering Graduates. This facility helps them to get higher career opportunities at the starting level itself in International and National Companies.] 2. Certificate in Advanced Diploma in Instrumentation and Industrial Automation from Consortium of KITCO & ASSOCHAM. 3. Certificate of Advanced Diploma in Instrumentation and Industrial Automation form SIIT. 4. Choice to Students: Students have the choice to write examinations of MES of NCVT [National Council for Vocational Training, Ministry of Labour & Employment, GOVT OF INDIA] in the same syllabus according to the periodical notifications of NCVT.

2 2 Scope of Job of this course: In very huge and gigantic Process Industries to small plants also the machineries are working with fully Computerized and Automated Systems. All the computerized and automated systems are working for the Measurement & Control of Process Elements like Temperature, Pressure, Flow and level etc in Production Process. These Measurement and Control are achieved by Process Instruments like Transmitter, Transistor, Transducer, Control Valves, Solenoid Valves, and Micro Processors etc... There are plenty of vacancies arising every year to assist the Instrument Engineer to install Instruments. Apart from Instrument Installation there are many other jobs like Leak Test using Pneumatic and Hydraulic Supply, Plan Pipe System Layout Installation or repair according to specifications, Cut, Thread, or Hammer Pipes of specifications, using Tools such as Saws, Cutting Torches, Pipe Threads or pipe benders. SIIT planned this course as per the requirement of Industry needs. Type of Industries: Petrochemicals, Pharmaceuticals, Fertilizers, Plastics, Pulp and paper, Oil and Gas, Refineries, Aerospace, Alcoholic Beverages, Alternative Energy Production, Automobiles, Aviation, Beverage, Cement, Chemical & Related Manufacturing, Dairy, Electric power, Electronics Manufacturing, Energy, Food Industry, Natural Gas Pipelines, Renewable Energy, Semiconductor, Steel & Iron, Textiles etc.. Job Opportunities of this course: SIIT s Student s passing out with International Certificates can enter into career as Instrument Fitter and within 1.5 years can grow up into the hierarchy of Instrument Technician, Foreman and Supervisor in International Companies all over the world as well as National Companies. There remuneration and other perks may be in International Standard according to their individual skills.

3 3 SIIT s Uniqueness in this Course: Faculties a. SIIT Faculties have wide international experience and exposure to Process Control Instrumentation. b. SIIT Faculties have up-to-date exposure to the latest developments of Process Control Instrumentation. Most of them are retired after long service in modern Instrumentation Fields in India and Abroad. c. Some of SIIT Faculties teach in SIIT during their vacations, who work in companies abroad where they look after the Instrumentation Departments. d. SIIT Faculties not only teach the practical tests of Instrumentation, but also share with the students the situations faced by the Instrumentation Professionals in the fields. e. The Engineering Colleges have faculties with higher qualifications like M.Tech or PhD, but they are only teaching professional and have no Industrial or real plant experience. SIIT faculties have long years real plant experience, so they are able to train the students with real plant instruments and mini plants in SIIT Lab and also can share onsite experience with each Process Instruments and their Individual professional experienced events regarding Process Control Instrumentation. f. This makes the faculty in SIIT unique. Instrumentation Lab Instrumentation Lab in SIIT is capable of providing Practical Training in Pressure Gauge to modern Smart Transmitters. The Lab of SIIT is well equipped and capable of imparting training for the Operation and Maintenance of various Measurements & Control Systems of the Industrial Parameters like Pressure, Temperature, Flow, Level, Vibration, Conductivity etc. and the Final Control Systems like Control Valve, the Control Systems of DCS/PLC/SCADA etc.

4 4 Instruments The familiarity with the imported Instruments imparts the work experience equivalent to long term apprenticeship in modern industries, during the training period itself. Therefore the students become capable of working as experienced persons immediately on completion of the course. Difference from others Other institutes including Engineering Colleges use just mere Training Kits fitted in demonstration boards manufactured by companies in their practical labs and they have no live relation with real instruments using in Industrial Plants, but in SIIT we use only Real Plant Process Instruments for Practical Section to students, they are obtained from Real Industrial Working Plants, so they are real instruments than mere training kits. 1. This uniqueness makes SIIT s students also unique in Practical Knowledge. 2. This Uniqueness highly helps SIIT s students to score marks job interviews in both Theoretical ViVA and Practical Test, because they are familiar with Real Process Control Instruments. 3. This Uniqueness helps SIIT s students to easily be simulate with working atmosphere immediately on entering into job in any type of sophisticated plant without anybody s help, because they are already familiar with the Real Industrial Instruments in SIIT Lab and Operational Working Mini Plants of SIIT.

5 5 Two Operational Working Mini Plants The major attraction of SIIT Lab is the PLC Controlled Working Mini Plants [2 numbers] with Pressure, Temperature, Flow and Level Control Loops in operation. They are equipped with five Control Valves, seven Electronic Transmitters, Solenoid Valves and other Process Control /Measuring Instruments. Students use the facility for On-Site Calibration of Transmitters & Control Valves, Loop Checking, PID Control Tuning, Instrument Tubing Practice and Cable Glanding & Termination Practice and to have a Plant Overview in general. Scheme of Valuation Part - I Part - II Paper - 1 Instrumentation 100 Marks Paper - 2 Basic Electrical & Electronics Engineering 100 Marks Paper - 1 Engineering Drawing 75 Marks Paper - 2 Workshop Science & Calculations 75 Marks Part - III Paper - 1 Practical Test, Instrument Fitter 300 Marks Total 650 Marks

6 6 Syllabus PART - I Chapter - 1 Paper - i Instrument Fitting & Fabrication Standard Workplace Safety Occupational Health and Safety Hazardous Area Classification Use of PPE Safe Practice for Climbing and Lifting Hazardous Materials Fire Protection Chapter - 2 Basic Tools Hand Tools Power Tools Chapter - 3 Pipe Threading and Joints Types of Pipes Fittings and Flanges Installation Pipe Bender Pipe Bending Practice Installation of Flange Connections Chapter - 4 Mounting and Support Hardware Fabrication and Instrument Stanchions Clamps and Brackets Cable Trays Chapter - 5 Precision Measurement Type of Precision Measuring Instrument Technique for using Precision Measuring Instruments Chapter - 6 Control Valves and Actuators Reciprocating Control Valves Rotary control Valves

7 7 Types of Valve Actuators Valve Positioners Control Valve Selection Control Valve Servicing Chapter - 7 Grounding and Shielding Methods Importance of Grounding and Shielding Difference Between Grounding and Shielding Methods Chapter - 8 Instrument Installation Preparation of Instrument Wiring Diagram Specification of Cabling Wiring and Termination Procurement and Running of Cable Cable Trays Wire Warps Shielding, of Instrument Cables Earthing Chapter - 9 Tubing Tube Bending Tools Leak Testing Tubing Vs Pipe Installation Proper Tubing Selection Proper Tubing Preparation Handling, Cutting, Deburring, Cleaning Port Connection Tube Fitting Thread Identification Tube Bender Tube Bending and Standards Fitting Preparations Tubing Installation

8 8 Support Tubing Instrument Tubing, Welding Instrumentation Tubing Introduction Specifications Method of Connection Guidelines for Root Valves Tube Supports Guidelines for Takeoff Connections Type of Thread used for Tube Fitting Chapter - 10 Cable Tray Common Tools for Installation Support System Accessories Installation of Cables Wiring Regulations Power Cables Data Cables Electro Mechanical Effect Chapter - 11 Maintenance Inspection Removal of Cable Tray Onsite Repairs Chapter - 12 General Measurements Pressure Measurement Temperature Measurement Level Measurement Flow Measurement Current Measurement Voltage Measurement Resistance Measurement Vibration Measurement

9 9 Paper - 2 Basic Electrical and Electronics Engineering Chapter - 1 Chapter - 2 Introduction to Electrical Engineering Electrical and Electronics Connections Cable Cable Glands Types of Cable used in Instrumentation Cable Termination Tools used in Termination Types of Terminal Blocks Soldering and De Soldering Chapter - 3 Work, Energy, Power and Efficiency Mass, Weight and Force Work, Energy, Power Calculations of Efficiency Chapter - 4 Cells and Batteries Primary Cells Lead Acid Batteries Nickel Cadmium Battery Lithium Battery Chapter - 5 Magnetism Magnets Electro Magnetic Devices Induced Voltage Electric Induction Chapter - 6 Fundamentals of Alternating Current Generation of AC Sign Wave Frequency Impedance is an AC Circuit Chapter - 7 Trade Related Applied Physics and Maths SI Units Fractions, Ratios, Proportions, Percentages, Exponents,

10 10 Algebras Triogonometry and Logarithm Calculate Perimeters Area and Volume Chapter - 8 Basic Electrical Circuits Relations between Currents, Voltage, Resistance Calculate Resistance form Series and Parallel AC & DC Circuits using Ohm s Law Voltage Divider and Kirchhoff s Law Semi Conductors Chapter - 9 Power Supplies UPS Components of UPS Load Troubleshoot Power Supply Chapter - 10 Metallurgy Physical and Mechanical Properties of Metals Alloying Elements used in Steel Heat Treatment on Metals Conditioning and Coating Expansion and Contraction Interpret Charts and Tables to select Metal or Alloy. Hydrostatic Tests. Chapter - 11 Cable Gland Different Types of Cable Glands Specifications of Cable Glands Glanding Procedure Parts of Cable Gland Chapter - 12 Use of Electrical Measuring Instruments Analogue Meters Digital Meters

11 11 Advantages and Disadvantages Voltmeter Ammeter Ohm Meter Multi Meter Clamp on - Meter Mega Ohm Meter [Megger] PART - II Paper - 1 Engineering Drawing Chapter - 1 Introduction to Engineering Drawing Graphic Language Drawing Instruments Chapter - 2 Lines Lettering and Dimensioning Lines Types of Lines Lettering Types of Lettering Dimensioning Elements of Dimensioning Types of Dimensioning Methods of Indicating Dimensional Values Bisecting a Line Dividing a Line Bisecting an Arc Drawings Related to Tangent Drawing Regular Polygons Chapter - 3 Ellipse and Parabola Conic Sections Terminology of Ellipse Terminology of Parabola

12 12 Chapter - 4 Technical Drawing Tools Sketches of Different Types of Valves Freehand Sketches of Bourdon Tube, Diaphragm Gauges Freehand Sketches of Filled System Thermometers Freehand Sketches of Bimetallic Thermometers ISI Symbols of Measuring Instruments Freehand Sketches of Air Pressure Regulator 8Freehand Sketches of Diaphragm Actuated Control Valve Freehand Sketches of Dead Weight Tester P&ID symbols and Drawings Instrument Loop Diagram (ILD) Hook up Diagram. Electrical and Electronics Circuit symbols Paper - 2 Workshop Science & Calculations Chapter - 1 Decimal Fraction Addition subtractions Multiplication Division Chapter - 2 Algebra Positive and Negative Numbers Algebraic Symbols and Simple equations Transposition of the terms of the equations Chapter - 3 Simultaneous Equations Concepts and Requirement to Solve Methods of Solving Chapter - 4 Percentage Percentage Calculations Simple Problems

13 13 Chapter - 5 Ration and Proportion Ratio Proportion Proportion Fundamentals Chapter - 6 Units and Measurements Units and Types Measurements of Fundamental, Derived Units Derived Units of S.I Systems Decimal Multiples and Parts of Units Chapter - 7 Direct and Indirect Proportions Direct Proportion Indirect or Inverse Proportion Chapter - 8 Calculations Involving Powers Power Addition and Subtraction of Powers Multiplication and Division of Power Chapter - 9 Calculations Involving Roots Concepts of the Root Addition and Subtraction Multiplication and Division Chapter - 10 Square Roots Square Number Extracting the Square Root Procedure Chapter - 11 Properties of Lines, Angles, and Circles Properties of Lines Properties of Angles Properties of Circles Chapter - 12 Calculations of Perimeters Circle Sector

14 14 Polygon Stretched Length Chapter - 13 Chapter - 14 Pythagoras Theorem and its Applications Mass and Weight Mass Density Weight Comparison between Mass and Weight Chapter - 15 Force Resultant of Two Forces Forces Acting at an Angle Resolution of Forces Equilibrium Action and Reactions Types of Forces Direct effect of Forces PART - III Practical Practical all the above mentioned Topics will be provided to the students in SIIT s well elaborated and sophisticated Instrumentation Lab by the long years experienced and well qualified faculties.