IE045: Practical Process Control & Instrumentation: Measurement and Sensors
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1 IE045: Practical Process Control & Instrumentation: Measurement and Sensors IE045 Rev.001 CMCT COURSE OUTLINE Page 1 of 5
2 Training Description: Globalization has placed increasing demands on modern process control in terms of quality, safety, flexibility and costs. However, more efficient control can only be achieved through better measurement when the process instrumentation provides the correct information. This course Process Control & Instrumentation Measurement and Sensors, is designed to provide engineers and technicians with the theoretical and practical knowledge involved in the selection, application, installation and commissioning of industrial instrumentation and on-line analytical instrumentation. Designed for both novice and experienced engineers and technicians, this course provides an insight into modern instrumentation practices covering the elements of pressure measurement, level measurement, temperature measurement, flow measurement and on-line analytical instrumentation practices together with the elements of ph, conductivity, turbidity, dissolved oxygen, chlorine, IR, spectroscopy and chromatography. Training Objective: By the end of the training, participants will be able to: Understand the fundamentals of process control Appreciate the major technologies used in the measurement of flow, temperature, pressure and level Review the construction and operation of the most important process instruments Evaluate and select the appropriate instrumentation system Install process equipment correctly Optimise control with effective selection and installation of your process equipment Calibrate and troubleshoot instrumentation systems Isolate and rectify instrumentation faults Review the construction and operation of the most important analytical instruments Troubleshoot problems in the measurement of ph, conductivity, dissolved oxygen and chlorine etc. Implement procedures for testing and calibration of analytical instruments Training Designed for: This course is intended for all professionals involved in designing, selecting, sizing, specifying, installing, testing, operating and maintaining process instrumentation and control systems such as Automation Engineers, Chemical Engineers, Consulting Engineers, Design Engineers, Electrical Engineers, Electricians, Installation and Maintenance Technicians, Instrument and Process Control Engineers, Instrument Fitters, Maintenance Engineers, Mechanical Engineers and Technicians, Operations Engineers, Process Engineers, Process Operators, Production Managers, Project Managers and System Integrators. IE045 Rev.001 CMCT COURSE OUTLINE Page 2 of 5
3 Training Program: DAY ONE: PRE-TEST Introduction Overview Purpose of Instrumentation Location of control functions Variables measured and controlled Final control elements Instrument operating medium Basic Measurement Concepts Measured and controlled variables Performance terms and specifications Measurement terminology P&ID symbols DAY TWO: Flow Measurement Basic fluid properties Reynolds number Flow measurement Positive Displacement Meters Inferential Meters Oscillatory Flow Meters Differential Pressure Meters Electromagnetic Flow Meters Ultrasonic Flow Meters Coriolis Meters Thermal Mass Meters Open Channel Flow DAY THREE: Temperature Measurement Scales Expansion systems Thermocouples Resistance Thermometry Thermistors Radiation Thermometry Installation considerations IE045 Rev.001 CMCT COURSE OUTLINE Page 3 of 5
4 Pressure Measurement Manometers Dead weight testers Bourdon tubes Bellow elements Diaphragm elements Electrical displacement sensors DAY FOUR: Level Measurement Visual gauging systems Float systems Displacement systems Conductive level detection Capacitive level measurement Hydrostatic head measurement Ultrasonic level measurement Radar gauging Nuclear level measurement Point level measurement Load cells DAY FIVE: Electrochemical Cells Electrode potentials Simple Voltaic cell Polarisation Daniell cell Electrolytic bridges Electrochemical series Online Analytical Measurement Measurement of Ph Measurement of Redox Conductivity Measurement Dissolved Oxygen Measurement Chlorine Measurement Course Conclusion POST-TEST and EVALUATION IE045 Rev.001 CMCT COURSE OUTLINE Page 4 of 5
5 Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours: - 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department IE045 Rev.001 CMCT COURSE OUTLINE Page 5 of 5
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