Industrial Automation

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Gilbert Lenard Simmons
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1 Software Development & Education Center Industrial Automation (HMI Drives Instrumentation Networking)

2 Industrial Automation Automation is the use of machines, control systems and information technologies to optimize productivity in the production of goods and delivery of services. The correct incentive for applying automation is to increase productivity, and/or quality beyond that possible with current human labor levels so as to realize economies of scale, and/or realize predictable quality levels. In the scope of industrialization, automation is a step beyond mechanization. Whereas mechanization provides human operators with machinery to assist them with the muscular requirements of work, automation greatly decreases the need for human sensory and mental requirements while increasing load capacity, speed, and repeatability. Automation plays an increasingly important role in the world economy and in daily experience. Audience Profile This course is especially for persons coming from the colleges or industry who need to have the right knowledge of HMI & drives applications, instructions, programming, troubleshooting & interfacing. Real Life Case Studies and Application Examples will be taken to make the short course truly beneficial. The sharing of experience and ideas amongst participants helps in increasing the knowledge of individuals. Opportunities after the Course Nowadays energy efficiency in industrial processes is becoming more and more relevant. Semiconductor companies like Infineon Technologies are offering 8-bit micro-controller applications for example found in motor controls, general purpose pumps, fans, and e-bikes to reduce energy consumption and thus increase efficiency. One of Infineon`s 8-bit product line found in industrial automation is the XC800 family. Now that we re moving towards automated orange-sorting and autonomous tractors, the next step in automated agriculture is robotic strawberry pickers. In short Industrial Automation Creates a huge opportunity in the various domains like Manufacturing, Production, Electrical, Agriculture, Power, Energy, Chemical, Petroleum & Gas, Research & Development and many other industries.

3 Detailed Curriculum MODULE 1: INTRODUCTION Introduction to Automation Brief Description of a Control System. Micro Controller, PID Controller, PLC Controller. History & Need of Industrial Automation. Application of Industrial Automation. Basic Components of Automation. Hardware Classification of Automation. MODULE 2: MMI (Man Machine Interfacing) MMI (Man Machine Interfacing) Introduction to MMI, its need Operation details and fundamentals of MMI Fault display in MMI, timer counter setting from MMI. Interfacing with PLC MODULE 3: HMI & INDUSTRIAL NETWORKING HMI (Human Machine Interface) Getting started with HMI. Creating applications, creating tags. Downloading and uploading Programs. Creating GUI screen on the HMI. Alarm Messages. Communicating with PLC. Fault diagnostics and Troubleshooting. Working with Second PLC Working with number of other PLC. Hardware overview of that PLC. Description of Programming language. Uploading /Downloading and monitoring the program. Data files in used in a PLC. Interfacing with Relay.

4 Control circuit designing with feedback concept. Interfacing proximity sensor with PLC. Communication with PC. Wiring different field device to PLC. Simulator analysis of a PLC Programming. Fault finding and Troubleshooting. Description of using Memory bit in a programming. Mathematical & logical concept. Compare and jump statement. Advance control function operation. Fault diagnostics and Troubleshooting. Industrial Networking Taking different device through network. Different Networking Topologies and their importance. Communicating with Nodes, Ports, drivers and Hardware. DH-485, Eternet, DeviceNet, ControlNet, Modbus, Profibus, fieldbus. MODULE 4: AC DRIVES AC Drives Fundamentals of AC Drive Block diagram of AC drive Configuration of different drives Control of drive with and without PLC Various applications of AC Drive Interfacing with PLC MODULE 5: INSTRUMENTATION Introduction To Logic Control Implementation Of Gates For Control Applications Switching Devices Implementation Open Loop Control System Close Loop Control System Characteristics Of Control Systems

5 Introduction Of Sensors Introduction Of Actuators Motors Ac Motor Dc Motor Solenoid Valves Introduction Of Relays Logic Control Assertion Functional Coverage

6 Industry Interface Program Projects Assignments / Mini Projects 1 Major Project Domains / Industry Electricals and Electronics Telecom & Communication Automobile Consumer Electronics Power & Energy Manufacturing Architecture Civil Industry Research & Development Automation Industry Retail Industry Health Care Industry Petroleum & Gas Research & Development Product Development Thermal & Electrical

7 Training & Performance Tracking Knowledge related to current technology aspects and corporate level deliverable & Continuous training and assessment to make you industry ready. Throughout the Training Curriculum Candidate will go through a Scheduled Assessment Process as below: Continues Assessments Practical Workshops Modular Assignments Case Studies & Analysis Presentations (Latest Trends & Technologies) Tech Seminars Technical Viva Observing live Models of various projects Domain Specific Industry Projects Project Work: Bottling Plant Automation System Designing & Simulation Metro Rail Automation System Designing & Simulation Power Generation Systems For Coal Industry Power Generation Systems For Uranium Industry HVAC System Design & Simulation Data Acquisition and Simulation with LabVIEW WSN (Wireless Sensor Network) for Telecom Industry WSN for Industrial Networking Power Distribution System Designing & Simulation EPC (Erection Procurement & Commissioning) System Design for Water Treatment Plants EPC (Erection Procurement & Commissioning) System Design for Oil & Natural Gas Plants Control Panel Designing with AutoCAD

8 Skills Development Workshop Communication is something which all of us do from the very first day of our life, yet there is a question that haunts us most of the time Did I express myself correctly in such and such situation? The answer to this question is really tricky, because in some cases we leave our signatures and good impression but in some others we even fail to get our idea clearly. It happens mostly because we don t know how to act in certain situations. Every time we fail we don t lose completely, we do learn something, but prior knowledge of the same thing could be more beneficial because then we could have turned that failure into success. The course / workshop would focus at many aspects of personality, like: Building positive relationships with peers & seniors Building self-confidence & Developing clear communication skills Exploring and working on factors that help or hinder effective interpersonal communication Learning impacts of non-verbal behavior & Dealing with difficult situations and difficult people Workshops Consists of Following Activities: Personality Development Group Discussions & Debates Seminar & Presentations Case Studies & Analysis Corporate Communication HR & Interview Skills Management Games & Simulations Aptitude, Logical & Reasoning Assessments & Development Action Based Learning

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