QUALITY STAYS METALLIC MANUFACTURING starts up in Monterrey, Nuevo Leon Begins to export products to the UnitedStates.
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2 01 TIME PASSES QUALITY STAYS 1993 METALLIC MANUFACTURING starts up in Monterrey, Nuevo Leon Begins to export products to the UnitedStates. TODAY Is leader in manufacturing steel and aluminum tubular furniture, known for provide to their customers value-added products, the highest quality and durability at the most competitive prices.
3 02 OUR FORMULA Every day, over 100 highly skilled employees Work with the best raw materials and implement the most advanced processes in order to offer a final product that is up to 7 times more durable and resistant than those of our competitors.
4 03 THE RAW MATERIALS At Dicali we work with tubes, powder coating, fabric, foam and melanine, at the highest quality, backed up by the market s leading brands, resulting in a more flexibe, resistant, and attractive product.
5 FORMING The material, either steel or aluminum, is Processed for our forming area, that has: 4 Scotchman 350 cutting machine, always cuts whitout burrs 1 Comac 2 direction Roller, to manufacture complex pieces 1 Tauring single direction Roller 1 Pedrazzoli Bend Master 42 CNC that combinate fixed radius left and right bend with variable radius bend PEDRAZZOLI BEND MASTER 42 CNC
6 FORMING 1 Crippa fix radius bending 2 BLM fix radius bending 4 Rotary swaging machine 3 O.R. Capacity with many form tooling sets from ½ to 3 1 Mechanical forming machine 1 ¼ O.R.Cap 5 Press, incluiding one 1000 Ton Capacity 1 End tubing expander machine 1 1/8 X 10 metal sheet guillotine
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8 WELDING We have 5 Lincoln MP 350 welders with push-pull torch for aluminum and 10 Miller 252 steel welding machines We assemble our products into steel and aliminum fixtures to ensure the uniformity of the pieces Our fishmouth cutting process guarantees joints with a better fit, greater resistance, and a better appearance. We polish and sand our products to eliminate burrs or welding sparks.
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10 PAINT We are the only company that uses dunkwashing systems to guarantee the finish and durability of our products. These systems clean any impurities on the inside or outside of the metal, removing all grease, signs of oxidation, and solvents, and leaving the material 100% prepared to receive the first coat of paint.
11 PAINT OUR DUNK-WASHING PROCESS CONSISTS OF 8 PHASES: 1 Paint stripping 2 Rinsing 3 4 Degreasing at a temperature of 150º F for 10 minutes. Rinsing 5 6 Parkerizing at a temperature of 150º F for 10 minutes, producing an anticorrosion iron protective film that also favors the adherence of the paint. Rinsing 7 8 The phosphate sealer process forms a layer that covers the metal and acts as an adhesive between the base metal and the paint film in order to improve their appearance and avoid corrosion. Drying oven at 420º F
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13 We have 4 booths of 6 filters each one to recover all the powder the pieces did not take, together with our Nordson powder spray systems, means more than 95% of efficiency. We have 2 ovens to cure the paint. These are operated in batch. It also means flexibilty, we can apply 4 colors of paint at the same time.
14 CARPENTRY We make the seat bases and manufacture the covers and table tops of different products.
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16 SEWING We have a large sewing workshop where we design and produce all kinds of upholstery and cushions as needed.
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18 PACKAGING Once the plastic plugs and caps are in place, each piece is inspected for clearance, not before going through our packaging process, which ensures that our product arrives at its destination in optimal conditions.
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20 05 THE EQUIPMENT Aside from having the most qualified workforce and the best facilities, we have state-of-the-art machinery to manufacture products that defy the test of time with maximum quality and durability. Our machines include: Low RPM cutters MRV pipe benders Punching machines Bandsaw Guillotines Electric welders Abrasive disc cutters Shapers Machine presses of up to 1000 tons Tube rollers Tapering machines Sanders Sheet rollers Drills
21 06 THE ORIGIN Monterrey is the second most important city in Mexico (only behind the capital), and is also the country s industrial engine, home of great companies with a broad array of lines of business. The capital of the State of Nuevo Leon has also put up record figures in foreign investment and job creation, and among other advantages it offers an enviable geographic location due to its proximity and general accessibility to the United States by land or by air, which allows us to offer faster delivery times at the most competitive prices.
22 07 WHAT YOU SEE IS NOT ALWAYS WHAT YOU GET A finished product can look the same as another. However, the raw materials it is made of, the process it has undergone, and the machinery used for its manufacture represent the DNA that determines its quality and useful life. Our clients can feel assured that rather than making a purchase, they are making an investment in durability, resistance, and longterm quality.
23 07 WHAT YOU SEE IS NOT ALWAYS WHAT YOU GET OTHERS
24 07 WHAT YOU SEE IS NOT ALWAYS WHAT YOU GET OTHERS
25 07 WHAT YOU SEE IS NOT ALWAYS WHAT YOU GET OTHERS
26 07 WHAT YOU SEE IS NOT ALWAYS WHAT YOU GET OTHERS
27 08 THE DIFFERENCE IS CERTIFIED Products up to 7 times more resistant than the competition. Guaranteed.
28 08 THE DIFFERENCE IS CERTIFIED
29 Perfecto Guzmán Cavazos 351 Col Hacienda Los Guzmán Allende Nuevo León, Mexico T dicalimanufacturing.com
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