Technical Services Supporting Your Development Projects in Aerospace, Defence and Electronics

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1 Cll us on w w w. i r f l i r. c o. u k Technicl Services Supporting Your Development Projects in Aerospce, Defence nd Electronics Systems Engineering Electronics Design Enclosure/Mechnism Design Mnufcturing Embedded Firmwre Softwre Consultncy

2 Airflir Technicl Services April 2010 Contents Who We Are Wht We Do How We Do It The People The Skills The Fcilities The Process Project Exmples Contct Detils Airflir is committed to qulity mngement. ISO 9000:2001 pproved. Softwre TickIT.

3 Airflir Technicl Services April 2010 Who We Are Airflir is privtely owned compny, specilising in the development nd build of test nd development support systems for the Aerospce nd Defence industries. Bsed ner Yeovil in the West Country of Englnd, Airflir cn support your development project in mny different wys (including the supply of COTS dtbus testers; the subject of seprte brochure, vilble upon request). Combining hnds on hrdwre nd softwre design nd development expertise with industry experience which relly does go bck to the strt of the digitl ge, Airflir is redy to help with just bout ny spect of your development project. In ddition, we re equipped to put the theory into prctice - by building nything from simple test fixture or cble to full-blown ATE system. With n impressive bredth of cpbility we cn help with everything from the erly work devising the tests which re required through to hnds on help with the ctul testing, results nlysis nd reporting. So whether it s skill shortge, mnpower requirement or subproject in its own right to crete some necessry hrdwre nd softwre, we probbly hve wht's needed to help. We're keen to show you wht we cn do. Why not give us cll on: +44 (0) or toll free on Or e-mil us t info@irflir.co.uk Alterntively visit our website for more informtion t

4 Airflir Technicl Services April 2010 Wht We Do Skills System Design Dt Anlysis Electronics Firmwre CAD Softwre PCB Design Fcilities NC Routing CAD\CAM Soldering Cble Mking Light Assembly Systems Engineering Avionics Domin Knowledge Requirement Cpture Design Support In-house Hot-body Offlod Pckge Your Project Test Rigs Specifiction Design Mnufcture Wiring Metlwork Test Equipment Turnkey Custom Integrted Hrdwre Softwre Test Plns Test Engineer(s)

5 Airflir Technicl Services April 2010 How We Do It The People Our people re by fr the most importnt prt of the service we deliver, nd they hve the experience, skills nd determintion to deliver. Extensive Domin Knowledge It's no ccident tht Airflir's tem hve such n extensive bckground in Avition nd Defence. We know full well tht without this our chnces of fully understnding wht you re trying to chieve (nd therefore wht we need to offer to provide rel vlue) re poor indeed. Our tem offers you: Experience ccumulted over four decdes in erospce nd defence. Knowledge bsed on hnds on experience of wide rnge of projects nd pplictions Lnd, Se nd (especilly) Air. The mturity to operte with confidence nd conviction t ll levels. Breth & Depth An understnding of wht's required is of limited use if it cn't be offered up ginst potentil solutions, in wy which llows vibility nd cost-effectiveness to be quickly nd relibly ssessed. For this it is necessry to hve the technicl knowledge to work on ll spects of proposed solutions, going down into the fine detil where the devils lurk. Our tem offers you: Up to dte technicl skills for wide rnge of tsks nd ctivities. The bility to determine wht needs to be developed nd then to develop it. (We don't tke you down the `V' nd leve you to find someone to help you to get up the other side). The verstility to turn the solution into working, proven, hrdwre nd softwre. The combintion of skill nd experience to crete truly innovtive solutions. Commercil Awreness Our tem experience tkes in senior positions (up to bord level) in compnies of ll sizes, with the ssocited responsibilities for commercil success s well s technicl excellence. We know tht our mission is to mke success of our business by helping you mke success of yours.

6 Airflir Technicl Services April 2010 How We Do It The Skills Within the Airflir tem we hve very wide rnge of skills, in designing nd mking; hrdwre nd softwre. In summry: Systems Engineering Requirements Cpture System Architecture/Design Dtbus Applictions Electronics Design Anlogue electronics (e.g. signl conditioning) Digitl Electronics, generl Microprocessor Appliction CPLD nd FPGA design/development (principlly Alter nd Actel) Dt Acquisition circuits Dtbus Interfcing Printed Circuit Bord Lyout (Protel, Ultibord nd other tools) Enclosure/Mechnism Design Customistion of stndrd enclosures to project needs Custom enclosure design Control pnel nd 19 rck design nd customistion Test fixtures nd jigs Embedded Softwre/Firmwre For vriety of processors Assembler, PL/M, C, Pscl nd Jv Strong skills in hrd rel time tsks, progrmmed minly in ssembler Softwre (Minly PC Bsed) In C/C++, VB, Pscl nd Jv Minly for control over embedded processors nd disply of their outputs Attrctive GUI's nd emultion of flight displys specility Extensive skills with dt nlysis, conversion nd formtting Mnufcturing Circuit Bords, conventionl nd SMD, including high density/double sided Cbinet wiring Cble mnufcture Mchining, including routing, milling nd engrving Light ssembly All vilble individully or (for best vlue) in combintions to suit your requirements.

7 Airflir Technicl Services April 2010 How We Do It The Fcilities Airflir utilises some of tody s most dvnced hrdwre nd softwre tools to get the job done quickly nd efficiently. In summry: Bricks nd Mortr Efficient fcility combines office, lbortory nd workshop in single tightly integrted unit Attrctive loction pproximtely 9 miles west of Yeovil, Englnd Informtion Technology Windows/PC bsed for optimum comptibility Hevy investment in tsk specific computing (verge of 2.4 PCs/Person!) Extensive use of virtul (PC bsed) instruments Softwre Development Tools PC softwre tools from Sun, Microsoft nd Borlnd inc. C/C++, VB, Pscl nd Delphi PC Cross Assemblers/Compilers for Intel, Silicon Lbs, Hitchi nd Pic Processors Object oriented, extreme progrmming nd UML bsed softwre development pproch Extensive suite of proprietry IP, redy for re-use Electronics Design nd Development Production Multisim nd DesignWorks schemtic cpture Qurtus nd Libero CPLD nd FPGA development tools Protel, Ultibord PCB lyout, plus vrious viewers Significnt investment in in-house softwre tools to speed workflow Well equipped development lbortory High performnce soldering sttion for high density work Advnced binoculr vision system for fine production nd inspection work In house softwre tools fcilitte rpid prototype/smll btch builds NC Routers/Engrvers (Hi Z 720 nd SEZ 400) complemented by Emco verticl mill Closely integrted CAD/CAM keeps mnufcturing interfce quick nd error free

8 Airflir Technicl Services April 2010 How We Do It The Process Airflir operte to stremlined yet highly effective set of processes which mximise responsiveness nd minimise led-times, while t the sme time providing robust control nd secure record keeping. The intent throughout is to void unproductive documenttion products nd process steps without dverse effect on design integrity or product qulity. Key chrcteristics of the process re: Requirements cptured in form which mximises trcebility nd minimises documenttion requirements Concurrent engineering, fcilitted by tight temwork nd minimum outsourcing In-house softwre tools provide efficient mngement of technicl dt, issues nd progress Nturlly, the overll process, nd its constituent prts, fit into our Qulity Mngement System fully pproved (including Softwre TickIT) to ISO 9000:2001. EH101

9 Airflir Technicl Services April 2010 Project Exmples Below re some recent exmples of the types of work we hve undertken: 1553 Bus Controller & Dt Concentrtor A combined 1553 Bus Controller nd Dt Concentrtor creted to support proof of concept flight trils. This equipment, which mkes extensive use of our existing dt bus nd dt cquisition IP, combines in single compct irborne unit: MIL-STD-1553 Bus Control, with bus cycle definitions loded from Notebook PC. Dt trnsfer, with reformtting, from one 1553 messge to nother. Minimum ltency cquisition of seril, nlogue nd discrete dt nd its output to the 1553 bus in n `Emulted RT' messge. Rel time monitoring nd full bndwidth recording to the PC whenever connected utonomous opertion t ll other times. Avionics ATE This substntil item of Avionics ATE mkes extensive use of our Bseline Architecture to provide full pre-delivery test solution for flight computer. Interfces provided to the UUT include: Over 40 ARINC 429 chnnels. Similr numbers of nlogue nd discrete I/O signls. Motor drive lods nd monitoring. Position feedbck genertion, including servo models. 400Hz nd 28V dc supplies, switchble, vrible nd interruptible. Built in touch screen PC nd Softwre.

10 Airflir Technicl Services April 2010 Project Exmples Here re few more exmples of our chievements to dte: Avionics Simultor Bsed on the combintion of two COTS test products, repckged in stndrd enclosure, this system simultes the flight deck displys ssocited with n electricl power control system. Airflir's stndrd dtbus tester softwre, ZEUS, is enhnced using custom softwre plug-in, to provide high fidelity representtion of the cockpit presenttion while t the sme time llowing ccess to low level detil to id development nd proving ctivities. Airborne Computer Airflir designed nd mnufctured the complete Electronics Module (bsed on lrgely third prty COTS components) for this equipment nd provided finl ssembly, test nd repir fcilities for it. In conjunction with the customer nd the mnufcturer of the enclosure, this work ws completed, nd first units delivered, in pproximtely three nd hlf weeks for n urgent UK MoD project. Comms Control Pnel This equipment ws designed, developed nd mnufctured entirely by Airflir nd is now in service with the RAF. Agin, mjor feture of the work ws tht the entire project, from initil go-hed to first delivery, ws completed in just four weeks. Dtbus Tester Products Airflir hve developed, nd supply s off-the-shelf items, rnge of USB connected Avionics Dtbus Testers. All re USB bus powered (to mke them eqully suitbly for both rig nd portble use) nd ll come s stndrd with our feture-pcked ZEUS PC softwre. Cll us now nd sk for our product rnge dtsheets.

11 Airflir Technicl Services April 2010 Notes

12 Technicl & Sles Address: Suite 7 Building 1 Lopen Business Prk Mill Lne Lopen South Petherton Somerset UNITED KINGDOM TA13 5JS Admin & Finnce Address: The Lodge, Moorlnds Rod, Merriott, Somerset UNITED KINGDOM TA16 5NF Telephone: Fx: Emil: Telephone: Fx: Emil: +44 (0) (0) (0) info@irflir.co.uk support@irflir.co.uk +44 (0) (0) dmin@irflir.co.uk For further directions on how to find us, plese visit our website: Supporting Your Development Projects in Aerospce, Defence nd Electronics Visit to view our privcy policy nd terms of use Airflir Ltd. All rights reserved.

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