Sandsill conroller Oupu: relay Connecion Inpu I EEx ia IIC Inpu II EEx ia IIC 1-channel Conrol circui EEx ia IIC Addiional inpu or roaion direcion deecion or sar-up override 2 relay oupus Inpu requency 2 khz EMC acc. o NE 21 Diagnosis LEDs or roaion deecion, signal below he rip value, operaing volage and hardware error LB/SC monioring Collecive error message via Power Rail Up o SIL2 acc. o IEC 61508 24 V DC Funcion The sandsill monior has wo inpus. They are required or he ollowing uncions. The selecion can be made wih DIP swich 3: Sarup override: The inpu pulses on inpu 1 are used or sandsill monioring. This inpu is moniored or lead auls (lead break and lead shor circui). Inpu II is used o rigger sar-up override. Two imes (5 and 20 seconds) are available. The device hus is placed in he "no sandsill" sae or he duraion o sarup override. In his case here is no lead monioring a inpu II. Roaion direcion monioring: In his case, boh inpus are used or sandsill monioring. I one o he wo sensors ails, he inpu ha is sill working is used or sandsill monioring. In addiion, he order o he wo overlapping inpu signals is used o deermine a direcion o roaion. This direcion o roaion is oupu via relay 2. Boh inpus are moniored or lead auls. wihou SC red yellow 400 Ω R 2 kω 1+ 3-2+ 3-1+ 2+ 3- Composiion 1+ 3- yellow 4+ 6-4+ 6-5+ 6- green 400 Ω R 2 kω 7 8 9 10 11 12 14 15 Oupu I Oupu II Power supply 4+ 5+ 6-6- 4+ 5+ 6- Sar-up override 5 sec. 20 sec. S1 S2 S3 Sae area Hazardous area Jumper (swich-on rigger) or rigger signal Power Rail 1 LB/SC collecive error message 1
General speciicaions Pre-selecion single Programming via DIP swich and programmable Supply Connecion Power Rail or erminals 14+, 15- Raed volage 20... 30 V DC Power consumpion 1.5 W Inpu Connecion Inpu I: erminals 1+, 2+, 3- ; Inpu II: erminals 4+, 5+, 6- Raed values acc. o EN 60947-5-6 (), see sysem descripion or elecrical daa Open-circui volage/shor-circui curren approx. 8 V DC / approx. 8 ma Swiching poin/swiching hyseresis 1.2... 2.1 ma / approx. 0.2 ma Conrol inpu sensor power supply approx. 8.2 V, impedance 1.2 kω Lead monioring breakage I 0.1 ma, shor-circui I > 6 ma Pulse duraion > 200 µs or sandsill monioring, > 250 µs or roaion direcion deecion Oupu Connecion oupu I: erminals 7, 8, 9 ; oupu II: erminals 10, 11, 12 Relay 2 changeover conacs Conac loading 253 V AC/2 A/cos ϕ > 0.7; 40 V DC/2 A resisive load Energized/de-energized delay approx. 20 ms / approx. 20 ms Mechanical lie 5 x 10 6 swiching cycles Transer characerisics Accuracy ± 5 % Sar-up override 5 seconds or 20 seconds, programmable Frequency range 2 khz Roaion direcion deecion 90 phase dierence beween pulse inpu signal 1 and 2, overlapping 125 µs Elecrical isolaion Oupu/power supply Oupu/oupu Direcive conormiy Elecromagneic compaibiliy Direcive 89/336/EC EN 61326 Conormiy Proecion degree IEC 60529 Proecion agains elecric shock IEC 61140 Ambien condiions Ambien emperaure -20... 60 C (253... 333 K) Mechanical speciicaions Proecion degree IP20 Mass approx. 150 g Dimensions 20 mm x 118 mm x 115 mm Daa or applicaion in conjuncion wih hazardous areas EC-Type Examinaion Ceriicae PTB 00 ATEX 2080, or addiional ceriicaes see www.pepperl-uchs.com Group, caegory, ype o proecion II (1) G D [EEx ia] IIC [circui(s) in zone 0/1/2] Inpu EEx ia IIC Volage U 0 10.5 V Curren I 0 13 ma Power P 0 34 mw (linear characerisic) Supply Saey maximum volage U m 253 V AC / 125 V DC (Aenion! U m is no raed volage.) Type o proecion [EEx ia and EEx ib] Explosion group IIA IIB IIC Exernal capaciance 75 µf 16.8 µf 2.41 µf Exernal inducance 1000 mh 840 mh 210 mh Oupu Conac loading 253 V AC/2 A/cos ϕ > 0.7; 126.5 V AC/4 A/cos ϕ > 0.7; 40 V DC/2 A resisive load; 130 V DC/20 ma resisive load Saey maximum volage U m Elecrical isolaion Oupu/power supply Oupu/oupu 253 V AC (Aenion! The raed volage can be lower.) 2
Direcive conormiy Direcive 94/9 EC EN 50014, EN 50020, EN 50021 Supplemenary inormaion EC-Type Examinaion Ceriicae, Saemen o Conormiy, Declaraion o Conormiy and insrucions have o be observed. For inormaion see www.pepperl-uchs.com. Operaing principle The uncion o sandsill monior wih sar-up override (S3 = I) or sandsill monior wih roaion direcion monioring (S3 = II) can be seleced by means o DIP swiches. S3: I II Funcion: Sandsill monior wih Sandsill monior wih sar-up override roaion direcion monioring Inpu I: Pulse inpu 1: conacs (bounce-ree) Inpu II: Sar-up override: conac erminal 4 + 6: 20 seconds conac erminal 5 + 6: 5 seconds Pulse inpu 1: conacs (bounce-ree) Pulse inpu 2: conacs (bounce-ree) Oupu I: MIN/ MIN/ Oupu II: MIN/acive Direcion o roaion/error Sandsill monior wih sar-up override (S3 = I) I he requency alls below he rip value se wih he DIP-swiches S1 and S2, he sandsill monior wih sar-up override swiches he oupu I o and he oupu II o acive. Inpu I is used o monior he requency o rising curren edges. Signal ransmiers can be sensors in accordance wih EN 60947-5-6 () or conacs. Inpu I is moniored or lead breakage/shor-circuiing. A sar-up override can be iniiaed via inpu II. The duraion o he sar-up override can be seleced beween 5 and 20 seconds by means o a bridge (saring rigger) or an exernal rigger signal. During he sar-up override ime he oupus assume he "no sandsill sae. In his case here is no lead breakage/shor-circui monioring a inpu II. Trip value Hyseresis Swich S2 Swich S1 0.1 Hz 0.02 Hz I I 0.5 Hz 0.1 Hz I II 2 Hz 0.4 Hz II I 10 Hz 2 Hz II II Oupu I Mode o operaion MIN/ acive Swiching poin acive Oupu II Mode o operaion MIN/acive Swiching poin 3
Sandsill monior wih roaion direcion monioring (S3 = II) The device also oers sand sill monioring wih direcion o roaion monioring as an alernaive o sand sill monioring wih sar-up override. The rip values are idenical o he sandsill monior wih sar-up override. A inpu II a signal ha is ose by 90 o inpu I has o be applied; in his conex minimum signal overlapping should be ensured. Signal ransmiers a inpu I and inpu II can be sensors in accordance wih DIN EN 60947-5-6 () or conacs. Boh inpus are moniored or lead auls. Oupu I is used or sandsill signalling and swiches o a de-energised sae () in he even o a sandsill. Oupu II is swiched o acive when he direcion o roaion is clockwise. I a reverse roaion is deeced or i a signal overlap is missing, oupu II swiches o a de-energised sae (). In his case i can be concluded, ha he sensor is misadjused or deecive. I he sensor a inpu I is misadjused or deecive, inpu II is used or sandsill monioring. Oupu I Mode o operaion MIN/ acive Swiching poin Signal Clockwise moion Oupu II acive Signal Couner clockwise moion Oupu II Inpu I Inpu I Inpu II Inpu II 125 µs 125 µs Behaviour during maluncion: Monioring or lead auls Coninuous monioring o he device or errors in inernal memory I an error occurs, boh relays go ino he secure sae, he red LEDs indicae he error and a collecive error message is generaed via he Power Rail. Advice on use in SIL2 applicaions (Funcional saey) Care should be aken o ensure ha he relays are de-energised () in he criical condiion o he applicaion. Then, in he even o a power ailure (de-energised, relay) he saey-criical sae (energised) relay canno be achieved. Example 1: The proecive guard or a roaing sha mus remain locked in posiion unil he sha has sopped roaing. The saey-criical condiion is he roaion o he sha (risk o injury).for his reason, he locking o he proecive guard should be achieved by means o a de-energised () relay. The relay shall be energised (acive) only when he sha has sopped (sae condiion). This device uncion is only achieved wih "Sandsill monioring wih sar-up override" (S3 = I) and conrol o he proecive guard wih relay 2. Example 2: The cooling o a criical process by means o ans/coolan pumps has o be moniored. The saey-criical condiion is he sandsill o he ans/pumps (overheaing). For his reason an alarm mus be riggered when a relay has de-energised (). As long as he ans or he pumps are running (saey condiion) he relay is energised (acive). This device uncion can be achieved wih "Sandsill monioring wih sar-up override" (S3 = I) and "Sandsill monioring wih direcion o roaion signalling" (S3 = II) wih relay 1. 4
Accessories Power Rail PR-03 Power Rail UPR-03 Power eed module KFD2-EB2... Using Power Rail PR-03 or UPR-03 he devices are supplied wih 24 V DC by means o he power eed modules. I no Power Rails are used, power supply o he individual devices is possible direcly via heir device erminals. Each power eed module is used or using and monioring groups wih up o 100 individual devices. The Power Rail PR-03 is an inse componen or he DIN rail. The Power Rail UPR-03 is a complee uni consising o he elecrical inse and an aluminium proile rail 35 mm x 15 mm x 2000 mm. To make elecrical conac, he devices are simply engaged. The Power Rail mus no be ed via he device erminals o he individual devices! 5