6' Wide Premium Greenhouse Benches

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1 6' Wide Premium Greenhouse Benches Premium Greenhouse Bench with Stationary Top 2015 FarmTek All Rights Reserved. Reproduction is prohibited without permission. STK# DIMENSIONS S6X08 6' W x 3' H x 8' L S6X10 6' W x 3' H x 10' L S6X12 6' W x 3' H x 12' L *Actual bench may differ from example shown. 1

2 Important Information READ THIS DOCUMENT BEFORE YOU BEGIN Thank you for purchasing this premium greenhouse bench. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the bench. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at for assistance. SAFETY PRECAUTIONS Wear eye protection. Wear gloves when handling metal pipes and top. Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords. REQUIRED TOOLS The following list identifies the main tools needed to assemble the bench. Additional tools may be needed. Tape measure and marker Variable speed drill (cordless with extra batteries works best) Small hammer and gloves Level (1' to 2') Carpenter's square or similar tool to square frame Adjustable and needle-nosed pliers Ratchet and socket set 7/16" and 1/2" wrench Drill bit set to predrill screw holes (optional) ASSEMBLY PROCEDURE Following the instructions as presented will help ensure proper assembly. The steps outlining the assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify customer service for questions or concerns. 2. Read these instructions and all additional documentation included with the shipment before you begin. 3. Gather the tools and assistants. 4. For best results, assemble the components on a flat, level surface in the order they are presented in these instructions. 5. Read the care and maintenance information. UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin assembly. 1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. 2. Verify that all parts listed on the Bill of Materials/ Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service. NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped). CARE AND MAINTENANCE Proper care and maintenance is important. Check the following items periodically to properly maintain your bench. Check connections and all fasteners to verify that they remain tight. Do not climb or stand on the frame at anytime. Verify that all weight on the bench top is evenly distributed. Promptly repair or replace all damaged parts and frame members. If the bench is disassembled and moved, inspect all parts and connections before reassembling and use. For replacement parts, call for assistance. QUICK START GUIDE For an overview of each bench length with connection details, consult the Quick Start Guide near the back of this guide. WARNING: Evenly distribute weight when in use. Never stand on bench top. 2

3 Important Information PICTORIAL GUIDE The following graphics and photos will help identify the different parts of your bench. (Some parts may not be shown.) B Neo-Bonded Washer FALB10B 1/4" Nut FAG102B 1/4" x 3/4" Bolt FA4482B Tek Screw Wafer Head Screw QH1070 Pipe Strap (1) Nut Setter Poly Corners for bench top Lxxxxxx End and Side Rails (Length depends on bench.) 3

4 Assembly Instructions 1 ASSEMBLE BENCH TOP SUPPORTS Use the photos and information that follows to construct the bench top frame supports. The 12' bench has four (4) support assemblies. The 8' and 10' benches each have three (3) supports. Gather the parts required to complete one (1) support assembly: (2) S125P03175 square tube for legs (1) S125P057G14 square tube crossbar (4) four-bolt clamps (8) FAG102B (1/4" x 3/4" hex bolts) (8) FALB10B (1/4" nuts) (12) FA4482B Tek screws 1. Gather the parts. 2. Construct two bracket assemblies. Do not tighten the bolts at this time. 3. Slide the assembly onto one S125P03175 square tube leg pipe. 4. Set assembly flush with the end of the square tube. 5. Slide the S125P057G14 crossbar square tube into the bracket assembly. IMPORTANT: Set tubes flush with the ends of the bracket assembly. 4

5 Assembly Instructions 1 6. Tighten 1/4" bolts. 7. Check square tube position. 8. Install one FA4482B Tek screw in center. 9. Check assembly for square. 10. Secure bracket in place using two (2) more Tek screws. 11. Flip assembly over and repeat Steps 8-10 to secure remaining tube to brackets. S125P057G14 The 12' bench has four support assemblies. The 8' and 10' benches each have three supports. 12. Repeat steps to install remaining bracket. 13. Assemble remaining bench top supports. NOTE: Photo shows assembled support. 5

6 Assembly Instructions 2 ATTACH PIPE STRAPS Use the photos and information that follows to attach the QH1070 straps. Attach two QH1070 straps to each bench top support assembly. QH Measure 15-3/4" from the bottom of each leg and mark the location on the inside edge. 2. Have an assistant hold the assembly and center the pipe strap at the mark. Position the strap on the inside of the leg pipe. See photo in Step 4 for location. 3. Mark one hole position on the leg pipe. 4. Start drilling the mounting hole using an FA4482B Tek screw if desired, or continue with Step Secure pipe strap to the leg tube. Do not overtighten. Doing so will strip threads. 6. Repeat steps to attach all remaining pipe straps to the inside surface of the frame legs. 6

7 Assembly Instructions 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP For best results, assemble the support frame on a flat, level surface. Gather the parts for the support frame: (6) ST01500D706G19 struts; eight (8) for the 12' bench. (2) 1.315" diameter round pipes. (See Quick Start diagrams for pipe length/id.) (6) QH1400 band clamps; eight (8) for the 12' bench. FA4482B Tek screws and B neo-bonded washers End Support Mid Support 1. Take the mid support assembly and insert the round pipe into the pipe straps attached to the inside of each vertical frame leg. NOTE: The 12' frame has two mid supports. 2. At one end of the frame, slide two QH1400 band clamps onto each of the round pipes. 3. Slide the pipes into the end support assembly. 4. Tighten the mounting screws for each of the pipe clamps. Do not overtighten! Screws should be snug. Position pipes flush with the outer edge of each QH1070 pipe strap. 5. Move to the opposite end and slide one band clamp onto each round pipe. (Slide two clamps onto each pipe for the 12' long frame.) Attach the remaining end support to the pipes. 6. Locate and mark the middle of each horizontal pipe. Align mid support assembly with marks. For the 12' long frame evenly space the two mid supports between the end supports. 7

8 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP continued Assembly Instructions 7. Tighten the pipe strap mounting bolts of the mid support. Tighten until snug. Do not overtighten. Doing so will strip the threads. 8. Check that six (6) band clamps are in position on the horizontal pipes eight (8) for the 12' long bench. See circled clamps above. 9. Take one strut and attach it to one band clamp. 10. Mark the mounting hole position on the inside of the vertical frame leg. 11. Start drilling the mounting hole using an FA4482B Tek screw if desired, or skip to the next step. 12. Attach the strut to the tube using the Tek screw and a B neo-bonded washer. 8

9 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP continued Assembly Instructions 13. Move to the lower strut connection and reposition band clamp as needed. 14. Using a level, verify that the support leg is plumb/vertical. Adjust support assembly and strut as needed and tighten band clamp bolt. 15. Repeat to attach the remaining strut for the first end support assembly. 16. Move to the mid support and check its position. Attach the struts to secure that support in place. Verify that legs are plumb. 17. Repeat for remaining mid support(s). 18. Move to the final end support assembly and attach those struts. Verify that round pipe is flush with the outside edge of pipe straps. 19. Return to each pipe strap and install an FA4482B Tek screw through the strap and into the pipe. 20. Continue with the next procedure. 9

10 4 INSTALL LONG BENCH TOP SUPPORT TUBES Assembly Instructions (3) 1.25" x 1.25" square tubes (See Quick Start section for ID.) aluminum angle clips (Bench length determines quantity.) Actual length may differ. Measure and adjust as needed. 1. Set one long 1.25" x 1.25" square tube on the crossbars tight against the brackets. NOTE: See diagrams in the Quick Start section near the back of this guide for pipe identification for your bench. 2. Verify that the pipe extends an equal length beyond crossbar at each end of the frame. ATTENTION: Actual dimension depends on the length of the bench. Measure distances and length and adjust as needed. 3. Clamp the tube to the crossbar. Verify that tube is tight against the crossbar brackets. 4. Take a angle clip and place it in position against the crossbar and under the support. 5. Use a piece of tape (not included) to hold the clip in place. To prevent injury, do not hold with fingers when installing the Tek screw. 6. Take a Tek screw and secure the clip to the crossbar. Remove the tape. 10

11 Assembly Instructions 4 INSTALL LONG BENCH TOP SUPPORT TUBES CONTINUED 7. Take another Tek screw and secure the clip to the long support tube. Tighten screw until snug. 8. Remove the clamp and move to the opposite end of the frame and repeat the steps to install that clip. 9. Next, move to the mid support assembly and install a clip at that location. (The 12' long frame has two mid supports.) 10. Install the remaining outer bench top support tube. NOTE: Verify that each square tube is secured to each crossbar of the frame. 11. After installing the two outer tubes, measure to find the center of each crossbar. Mark the location. 12. Place the middle support in place on the frame. 11

12 Assembly Instructions 4 INSTALL LONG BENCH TOP SUPPORT TUBES CONTINUED 13. Measure to center tube end-to-end. NOTE: All tubes should extend equally past the end crossbars. 14. At one end, align the center of the tube with the center mark made in Step 11 and clamp the tube in place. 15. Install angle clip and Tek screws to secure the tube to the crossbar. 16. Move to the remaining end and the mid support(s) and secure the tube to the crossbar(s). (The 12' long bench has two (2) mid supports.) 17. Check all support tubes to ensure each is properly secured. Tubes should extend beyond the crossbars equally at both ends. 18. Install one end plug in each end of each long support tube. 19. Continue with the assembly of the bench top. 12

13 5 ASSEMBLE BENCH TOP Assembly Instructions For best results, assemble the bench top frame with an assistant on a flat, level surface. Gather the parts for the support frame: (2) L frame end rails short (2) Lxxxxxx frame side rails long See Quick Start section for part numbers. 125P072G14 bench top supports (1) Expanded metal top FA4482B Tek screws B Neo-bonded washers 1. Select the two end rails and two bench top support tubes. 2. Carefully press one support tube into each of the end rails and center the tube in the end rail. 3. Move to the side rails and mark the on-center locations of the support tubes for your bench. Evenly space the remaining support tubes. 4. Position the end rails and marked side rails as shown. 5. Take the remaining support tubes and place in position as shown. 6. With assistance, carefully slide each end of each tube into the side rail channels. Align with the on-center marks. 13

14 5 ASSEMBLE BENCH TOP continued Assembly Instructions Side Rail Long End Rail Short Side Rail Long End Rail Short 7. Move to the end rails and attach side rails as shown. Position the channel edges of the side rail on top of the upper and lower edges of the end rail channel. See photo above. 8. With assistance, gently tap the rails to seat the ends at the corner. Verify that the rails are aligned as shown. Repeat at each corner. 9. Using a carpenter's square, square all corners. Slide the entire frame assembly as needed to square the frame. 10. Move to the side rail, brace one side, and gently tap the side rail at each support tube to seat the tubes to the side rails. 11. Check the support tubes for square and verify that each is aligned with the on-center marks on each side rail. Do not install Tek screws at this time. NOTE: Sample frame is shown above. Size and number of support tubes may differ from your frame. See diagrams for your frame near the back of this guide. 14

15 Assembly Instructions 5 ASSEMBLE BENCH TOP continued ATTENTION: Actual bench may differ from what is shown. Consult the Quick Start Guide for your bench details B Neo-Bonded Washer FA4482B Tek Screw 12. With assistance, carefully lift the expanded metal top and carry it to the assembled frame. CAUTION: Metal is sharp! Wear gloves to protect hands. 13. Lower the expanded metal top into the frame. Gently tap the frame rails as needed to allow the top to drop into position. Do not force the top into place or pound on the expaned metal. NOTE: Use a block of wood or small hammer if needed to lightly tap the frame rails apart to allow the top to drop into place. 14. Measure diagonally and adjust frame as needed until dimensions are similar. Expanded metal top will sit tight to the tops of frame rails. 15. Measure to find the center of each end rail and mark the location. 16. Take an FA4482B Tek screw and B neo-bonded washer and secure expanded metal top to the end rail. Fastener should be snug. Do not strip threads. 15

16 Assembly Instructions 5 ASSEMBLE BENCH TOP continued B Neo-Bonded Washer FA4482B Tek Screw 17. Continue to install Tek screws and washers along the side rail at each support tube. NOTE: Install screws in a position that best secures both the expanded metal top and the support tube to the side rails. Photo shows a Tek screw and washer installed through the side rail and into the support tube. 18. Move bench top and frame to the place where final assembly can occur. 19. With assistance, carefully lift the assembled bench top and set it in place on the support frame. Frame is heavy! 20. Center bench top on support tubes with each bench top side equal distance from the support tube. 21. Install poly corners using screws. Predrill holes through poly corners and metal for best results using a 1/16" drill bit. 16

17 6 SECURE TOP TO THE MAIN SUPPORT FRAME Assembly Instructions ATTENTION: Actual bench may differ from what is shown. Consult the Quick Start Guide for your bench details. 1. Square the bench top on the support frame. ATTENTION: Verify that each side is equal distance from the 1.25" x 1.25" support tube. Ends of top will rest on the ends of all long support tubes. 2. Move to a bench top support closest to the bench legs near one end and attach a clip to the outer support tube. NOTE: Use a piece of tape to hold clip for easier installation. 3. Once the clip is attached to the support tube, install another Tek screw to secure the clip to the tube. Actual frame may differ slightly. NOTE: Screw should be snug. Do not overtighten. Doing so can strip threads. Install clips on the underside of the frame. 4. Repeat Steps 2-3 to install a clip at each of the remaining corners of the bench top to secure top to the support tubes. See next photo for location of clips. ATTENTION: Install a total of four (4) clips to secure the top. Actual location may differ from what is shown. Install two near each end on the underside of the bench top to secure top to the long support tubes. 5. Inspect the bench to ensure that all fasteners are installed and tight. 6. Assembly is complete. Use the bench. 17

18 Quick Start Guide 6' x 8' Premium Bench Stationary Top S6X08 6' x 10' Premium Bench Stationary Top S6X10 6' x 12' Premium Bench Stationary Top S6X12 WARNING: Evenly distribute weight when using bench. Never stand on bench top or allow anyone to stand on bench. 18

19 6' x 8' (112416S6X08) Premium Bench Stationary Top See next page for 6' x 8' bench top parts. A FALB10B Nut Bolt Clamp FAG102B Bolt S125P096G14 B FA4482B Tek Screw S125P057G14 QH1070 Pipe Strap Angle Clip S125P096G14 131P072 A B Bolt Clamp S125P03175 QH1070 Pipe Strap Diagram above shows the clip connection. Actual frame may include additional square pipes. 19

20 6' x 8' (112416S6X08) Bench Top Exploded View 6' x 8' Bench Top S6X08 Expanded Metal Top B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw FA4482B Tek Screw and B Neo- Bonded Washer S125P072G14 Support Tube S125P072G14 Tube S125P072G14 Tube Poly Bench Corner L Side Rail S125P072G14 Tube L End Rail Waferhead Screw ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details. 20

21 6' x 8' (112416S6X08) Bench Top Installation Angle Clips Secure the bench top to the support tubes of the main frame using Tek screws and angle clips. See Procedure 6. Install one clip at each corner of the bench top. ST01500D706G19 QH1400 ATTENTION: Install the finishing plugs before you secure the bench top to the main frame. 21

22 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS 22

23 6' x 10' (112416S6X10) Premium Bench Stationary Top See next page for 6' x 10' bench top parts. A FALB10B Nut S125P120G Bolt Clamp FAG102B Bolt S125P057G14 B FA4482B Tek Screw Angle Clip QH1070 Pipe Strap 131P096 A Bolt Clamp S125P120G14 S125P03175 B QH1070 Pipe Strap Diagram above shows the clip connection. Actual frame may include additional square pipes. 23

24 6' x 10' (112416S6X10) Bench Top Exploded View Expanded Metal Top B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw 6' x 10' Bench Top S6X10 FA4482B Tek Screw and B Neo-Bonded Washer S125P072G14 Support Tube S125P072G14 Tube ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details L Side Rail Poly Bench Corner S125P072G14 Tube S125P072G14 Tube L End Rail Poly Bench Corner Waferhead Screw 24

25 6' x 10' (112416S6X10) Bench Top Installation Angle Clips Secure the bench top to the support tubes of the main frame using Tek screws and angle clips. See Procedure 6. ST01500D706G19 Install one clip at each corner of the bench top. QH1400 ATTENTION: Install the finishing plugs before you secure the bench top to the main frame. 25

26 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS 26

27 6' x 12' (112416S6X12) Premium Bench Stationary Top See next page for 6' x 12' bench top parts. A FALB10B Nut S125P Bolt Clamp FAG102B Bolt S125P057G14 B FA4482B Tek Screw QH1070 Pipe Strap 131P120G17 S125P Bolt Clamp A B Angle Clip S125P03175 QH1070 Pipe Strap Diagram above shows the clip connection. Actual frame may include additional square pipes. 27

28 6' x 12' (112416S6X12) Bench Top Exploded View B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw 6' x 12' Bench Top S6X12 Expanded Metal Top FA4482B Tek Screw and B Neo-Bonded Washer S125P072G14 Support Tube S125P072G14 Tube S125P072G14 Tube L Side Rail S125P072G14 Tube Poly Bench Corner ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details Poly Bench Corner L End Rail Waferhead Screw 28

29 6' x 12' (112416S6X12) Bench Top Installation Angle Clips ST01500D706G19 Secure the bench top to the support tubes of the main frame using Tek screws and angle clips. See Procedure 6. Install one clip at each corner of the bench top. QH1400 ATTENTION: Install the finishing plugs before you secure the bench top to the main frame. 29

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