GrowSpan Heavy-Duty Commercial Cold Frame

Transcription

1 GrowSpan Heavy-Duty Commercial Cold Frame Photo may show a different but similar model Growers Supply All Rights Reserved. Reproduction is prohibited without permission. STK# DIMENSIONS ' W x 23" H x 7'-9" L 1

2 YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER. Thank you for purchasing this Commercial cold frame. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the cold frame. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at for assistance. SAFETY PRECAUTIONS Wear eye protection. Wear gloves when handling panels and frame parts. Use a portable GFCI when working with power tools and cords. Do not climb on the cold frame during or after construction. Provide adequate ventilation if the structure is enclosed. Do not store hazardous materials in the cold frame. ANCHORING INSTRUCTIONS Prior to assembling this cold frame, please read the MUST READ document included with the shipment. WARNING: Strong winds can cause the cold frame to shift if it is not adequately secured to the site. The site on which the cold frame is constructed will determine the anchoring method that is required. LOCATION Choosing the proper location is an important step before you begin to assemble the cold frame. The following suggestions and precautions will help you determine whether your selected location is the best location. This cold frame has a metal frame. Never erect the cold frame under power lines or near fuse boxes or sources of electricity. Identify whether underground cables and pipes are present before preparing the site or anchoring the cold frame. Location should be away from structures that could cause snow to drift on or around the cold frame. Do not position the cold frame in a place where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall. SITE After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the cold frame. For best results, the site must be level to properly and safely erect and anchor the cold frame. Drainage: Water draining off the cold frame and from areas surrounding the site should drain away from the site to prevent damage to the site, the cold frame, and contents of the cold frame. WARNING: The individuals assembling this cold frame are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process (if applicable). For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor. Consult a professional contractor to determine the best and safest way to anchor the frame. Contact your sales representative at for anchoring suggestions. WARNING: To prevent property damage and serious personal injury, the assembled cold frame must be anchored to the site. 2

3 ASSEMBLY PROCEDURE Following the instructions as presented will help ensure the proper assembly of your cold frame. Failing to follow these steps may result in an improperly assembled and anchored cold frame and will void all warranty and protection the owner is entitled. The steps outlining the assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns. 2. Read these instructions and all additional documentation included with the shipment before you begin assembling the cold frame. 3. Gather the tools and assistants needed to assemble the cold frame. 4. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment. 5. Assemble the frame components in the order they are presented in these instructions. 6. Read the Safety and the Cold Frame Care and Maintenance information at the end of these instructions. 7. Complete and return all warranty information as instructed. GROWSPAN COLD FRAMES & GREENHOUSES UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the cold frame. 1. Unpack the contents of the box or boxes and place them where you can easily inventory the shipment. Refer to the Bill of Materials/Spec Sheets. 2. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide for clarification, or contact Customer Service. SAFETY INFORMATION The cover of your cold frame is heavy. Use caution when opening and closing the cold frame cover. ATTENTION: When open, the cover must remain secured at all times using the support arm and wing nuts. Wing nuts must be tight to lock the support arm is in place. REQUIRED TOOLS The following list identifies the main tools needed to assemble the cold frame. Additional tools and supports may be needed depending on the location and application. Tape measure or measuring device Variable speed drill and sockets (cordless with extra batteries works best) Hammers and gloves Blade or power tool to cut polycarbonate panels Metal cutting saw to cut aluminum profile WARNING! DO NOT prop the cover open! Serious injury may occur if the prop slips out of position. Damage to the polycarbonate panel may occur if a prop is used. TO PREVENT DAMAGE OR INJURY OR BOTH, DO NOT CLIMB OR STORE ANYTHING ON THE COLD FRAME. ALWAYS USE THE HANDLE WHEN RAISING OR LOWERING THE COVER. WARNING: THIS COLD FRAME IS NOT A TOY! ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force. Do not use an impact driver to install Tek screws! NEVER ALLOW CHILDREN TO PLAY IN OR AROUND THE COLD FRAME. TEMPERATURES INSIDE THE COLD FRAME CAN BECOME EXTREMELY HIGH WHEN THE COVER IS CLOSED AND THE FRAME IS IN DIRECT SUNLIGHT. NEVER USE THE COLD FRAME AS A SHELTER FOR SMALL ANIMALS AND PETS. 3

4 ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force. Do not use an impact driver to install Tek screws! The following graphics and photos will help you identify the different parts and show you how they are used. (Some parts are not shown.) FA4472B Tek Screw B & FA4474B Tek Screws and Neo-bonded washers End Cap Profile Doors/Fans/Vents z096 Aluminum H-Channel Profile NOTE: Install center bolt channel to the outside Way Fitting D-ring Strap Cover Bracket QH1330 Angle Bracket 4

5 H-CHANNEL INSTALLATION INSTRUCTIONS The new H-channel design requires installation of the flat side facing out with channel side toward the building. Some diagrams and photos in this document show installation of original H-channel with channel side facing out. Design of new H-channel does not allow channel-side out installation. Use the diagrams on this page to install H-channel with flat side facing out. ATTENTION: Use only 1-1/2" Tek screws to attach H-channel to building frame. Do not use shorter screws. They will not hold. Do not use washers on Tek screws when installing H-channel. Flat Side Channel Flat side toward the sun. UV-protected side toward sun. Install 1-1/2" Tek screws through H-channel into building frame. Center Groove H-Channel ATTENTION: Install all twin-wall poly carbonate panels with UV-protected side toward the sun. 5

6 ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force. Do not use an impact driver to install Tek screws! OVERVIEW This section describes the process for assembling your commercial cold frame. See the illustration below to identify main parts of cold frame. GrowSpan Heavy-Duty Commercial Cold Frame 1. Locate the required parts for each assembly procedure. 2. Assemble and anchor the frame. 3. Cut and assemble the polycarbonate panels. 4. Assemble and install sliding cover panels. 5. Install safety straps and cover hardware. S15P018 Assembled View S15P045 QH1330 S15P092 S15P012 S15P092 S15P045 S15P * * A second is used for the cold frame cover S15P012 QH1330 NOTE: Use FA4472B Tek screws to secure the parts above during the assembly. QH1330 6

7 FRAME ASSEMBLY INSTRUCTIONS After all parts are identified, assemble the frame. NOTE: Consult the exploded frame diagram on the previous page for part identification and clarification. GROWSPAN COLD FRAMES & GREENHOUSES 3. After all four corner tubes are in place, slide the four (4) 2-Way fittings (#104625) onto the corner frame tubes as shown and secure with Tek screws. Gather the parts: Main frame (#102923) Square tubes (#S15P092 and #S15P045) Square tubes (#S15P018 and #S15P012) 2-way fittings (#104625) Angle brackets (#QH1330) Corner stakes (#105232) and hinges (#FA5030) Tek screws (#FA4472) and screws (#105116) Complete these steps: 1. Locate one (1) main frame component (102923), assemble (if needed), and place it where you want to assemble the cold frame. NOTE: The open end of the 2-Way fitting faces to the outside/inside of the frame. Install all Tek screws so that their heads do not interfere with the installation of the polycarbonate panels. See the following diagram. Opening Tek Screw 2. Using the Tek screws (#FA4472) and the angle brackets (#QH1330), attach the sidewall corner tubes. NOTE: The 18" lengths are positioned to the back and the 12" lengths are positioned to the front. #S15P Locate the two (2) tubes (#S15P092) for the front and back wall upper supports and slide these through the openings in the 2-way fittings shown below. #S15P012 #S15P018 #S15P012 HINT: Attach the two (2) brackets first to the square tube and then attach the brackets and tube to the frame. 7

8 FRAME ASSEMBLY INSTRUCTIONS (CONTINUED) 5. With the ends of the tubes flush to the outside of each of the 2-Way fittings, secure the tubes in the fittings using the Tek screws (#FA4472B). NOTE: The upper sidewall tube is flush with the top of the longer front and back frame tubes. See dashed line in previous diagram. Diagram shows the assembled frame without the cover. 8. Locate the four (4) angle iron corner ground stakes (#105232) and the remaining frame assembly (#102923) to use as a guide for driving the stakes. 6. Locate one (1) square tube (#S15P045) for the upper end sidewall frame and attach it as shown below. NOTE: If you are positioning the cold frame on a surface such as concrete that will not allow you to drive ground stakes, skip this step and read the suggestions for anchoring the cold frame. Set Flush # S15P045 If you plan to use the ground stakes, continue with the next step to drive and attach the ground stakes to the assembled frame. 9. Position the remaining frame, which will be ultimately used for the cold frame cover, in the location you want the assembled cold frame. NOTE: This frame (#102923) is used as a pattern to position the ground stakes. It is removed after setting the stakes. 10. Take one (1) corner stake (#105232) and drive it into the ground as shown below. Allow a few inches of the stake to remain above the frame. HINT: Adjust the QH1330 brackets to fit the angle of the sidewall. It is easiest to attach the brackets first to the 45" square tube and then to the corner tubes already attached to the frame. 7. Repeat the steps to attach the remaining sidewall upper support tube. Ground Level ATTENTION: Position the stake to the inside of the frame as shown above. The dashed line in the insert diagram shows the inside edge of the frame. 8

9 FRAME ASSEMBLY INSTRUCTIONS (CONTINUED) 11. Repeat the steps to drive the remaining corner stakes into the ground. Stakes are positioned to the inside of the frame. GROWSPAN COLD FRAMES & GREENHOUSES 16. Once the lower frame is secured to the stakes (if used), set and center the remaining frame (#102923) on top of the assembled cold frame. Small square of the cover frame Small Side Dashed line shows the ground level. 12. After all stakes are partially driven into the ground, return to each stake and drive it flush to the top of the frame. Flush at top Front or low side of the frame NOTE: The cross brace of the cover frame is slightly off center. While standing in front of the cold frame, position the small square of the cover frame on the left. This helps when the sliding cover panels are assembled and installed. 17. Attach the hinges to the cover frame and the assembled cold frame. ATTENTION: Space hinges evenly along the cover frame and secure using wafer-head screws (#105116). Consult the photo below to properly position the hinges. Ground Level Diagram shows the inside view and how to attach the ground stake. Dashed line shows the ground level. Photos below show the frame from the back. Cover 13. Once all stakes are flush as shown above, lift the frame up and off the driven stakes. 14. With help, lift and move the assembled frame and position the frame over the ground posts. 15. Secure each stake to the frame using two (2) Tek screws in each corner. See the diagram below. Hinge (#FA5030) Cover Frame Main Frame Frame shown may differ slightly from actual frame. Tek Screws NOTE: Tek screws can be driven through the ground stake and into the frame if there are no pre-drilled holes in the stakes or the holes do not line up with the frame. NOTE: The above photo shows the assembled cold frame from the back with an attached cover. As shown, the aluminum profile regarding the back panel of the cold frame is installed over the secured lower portion of the hinge. Panels are installed after the cover frame is attached and the cold frame is anchored to the site. 18. Continue with anchoring information and the panel installation instructions. 9

10 ANCHOR THE FRAME The following anchoring methods are recommended to properly anchor the assembled frame. The diagrams below illustrate two possible ways to properly anchor the frame. The frame shown may be different. It is used for illustration purposes only. The parts shown in the diagrams regarding anchor systems are not included with the cold frame. Contact Customer Service at to purchase additional parts to anchor the shelter. CUT AND ASSEMBLE THE POLYCARBONATE PANELS FOR THE COLD FRAME: OVERVIEW Each polycarbonate panel is cut from the large sheets of polycarbonate shipped with the cold frame. The following steps describe cutting all panels. (The sliding cover panels are assembled in the next procedure.) The general steps to cut and install the panels are as follows: 1. Use the cut sheets near the back of these instructions to measure and cut each panel. 2. Use the individual panels to measure and cut the aluminum profile for each panel. ATTENTION: Consult the diagrams (at the back of these instructions) and the photos in this section to properly account for the installation requirements of the profile. 3. Install the profile on each panel. NOTE: A small piece of tape (not included) can be used to hold the profile in place on the panel if needed as you attach the panels to the frame. 4. Attach the panels to the frame using screws (#105116). Anchor System for use on concrete CUT AND ASSEMBLE THE POLYCARBONATE PANELS The following procedure describes cutting all panels for the cold frame and cover. (The cover panels are set aside and assembled and installed in the next procedure.) After the panels are cut to the proper size, the aluminum profile is attached to the panels for the main cold frame only. Ground Anchor System * *This system can be used in addition to the ground stakes identified above. ATTENTION: Ground stakes alone are not sufficient to properly anchor the cold frame to the site. This is the suggested method since panels adjacent to each other are trimmed with a single piece of profile and must be assembled together. ATTENTION: Always install the UV-protected surface of the polycarbonate panel to the outside of the cold frame. The protective film that covers each panel can be peeled away from the edges to install the profile and then completely removed when the panels are attached to the frame. IMPORTANT! The cells within the polycarbonate panel must run up and down so that moisture drains from the panel. DO NOT install the panels with the cells running horizontally. USE WAFER-HEAD SCREWS TO ATTACH ALL ALUMINUM PROFILE TO THE FRAME. Do not allow the panels to remain in direct sunlight when the protective film is intact. Consult the notes on the Cut Sheet pages for additional information. 10

11 CUT AND ASSEMBLE THE POLYCARBONATE PANELS (CONTINUED) 1. Locate the Cut Sheet for the A and B Panels and the Panel Location Diagrams at the back of these instructions. ATTENTION: For the best results, read through the panel installation procedures and consult all diagrams and photos before cutting the panels. GROWSPAN COLD FRAMES & GREENHOUSES NOTE: The profile (#104548) that runs at the tops and bottoms of Panels 1-Front and 2-Front and 1-Back and 2-Back spans the vertical joint between the two panels. Consult the profile installation notes on the Panel Location Diagrams for the proper location of the H-Channel profile (#113236Z096), which is the profile used for the vertical seam between adjacent panels (front and back). Attach using FA4474B Tek screws. Read the additional notes on the diagrams at the back of these instructions before you continue. 2. Using the diagrams, measure, mark and cut the panels. Mark each panel with its ID number/letter so it is installed in the correct position on the frame and with the UV-protected surface toward the sun. ATTENTION: Cut Panel A and Panel B from one 4' x 8' polycarbonate panel and set these aside to be used for the sliding cover panels. Cut Panels 1-Front, 2-Front, 1-Back, 2-Back and C from the next 4' x 8' polycarbonate panel. 3. After cutting the first set of panels and marking them with the ID, select the next polycarbonate sheet and cut Panel D from that panel using the Cut Sheet diagrams. NOTE: Mark the panel with its ID after. Extra panel material has been sent in case a panel needs re-cut. 4. Using the diagrams as a guide, select a section of aluminum profile (#104548) and a panel and cut the profile to the correct length. Consult the photos for Step 6 before cutting the profile to view how to position the profile on the panels. All profile installed in the horizontal positions on the cold frame extends beyond the edges of the cut panels. Refer to the photos before cutting the panels and profile. 5. After cutting the profile, install the profile on the panel edges in the proper locations. NOTE: Use a small piece of tape (not supplied) to hold the profile in place on the panel (if needed). After each panel is attached to the frame as shown below, the tape can be removed when the protective film of the polycarbonate is removed. Peel the protective cover from the panel. DO NOT allow the protective film to remain on the panel in direct sunlight. This will make the film difficult if not impossible to remove. 6. Attach the assembled panel sections to the frame in the locations identified on the diagrams. The upper and lower sections of profile for the ends, back and front panels run to the edge of the frame. Wafer-Head Screw (#105116) Z096 Upper Profile (Horizontal) ATTENTION: This profile (#104548) is installed on all edges of a panel unless otherwise noted. This profile is not used for the vertical seam where two adjacent panels are joined (front and back). Vertical profile sections for the same panels run between the horizontal lengths of profile. 11

12 CUT AND ASSEMBLE THE POLYCARBONATE PANELS (CONTINUED) NOTE: The vertical profile where it meets the horizontal profile of the ends can be cut at a slight angle to match the angle of the upper profile if desired. See black dashed line in the previous photo. Edge of Frame Horizontal profile sections for the front and back run to the edge of the frame. See solid lines and arrows to the right. Horizontal Profile ASSEMBLE THE TWO (2) SLIDING PANELS FOR THE COVER Panel A and Panel B are assembled differently. Consult the panel diagrams for each panel at the back of these instructions for dimensions and additional information. Assemble Panel A 1. Use the panel from Step 1 (previous procedure), the panel diagram, and the diagram below to cut the first profile section to the proper length. 2. Take the tube of silicone and apply a thin layer along the edge as shown. Profile runs parallel with the cells in the panel. Vertical profile sections run between the horizontal lengths. Wafer-Head Screw (#105116) Dashed line shows the edge of the panel. Edge of Frame Cut and attach this section of profile first. 7. After attaching all main cold frame panels, continue by assembling and installing the sliding panels for the cover. Panel will slide in this direction when installed. Handle is attached to this section of profile. 3. Install profile flush to the ends of the panel. Consult the diagrams for the proper position. 12

13 ASSEMBLE THE TWO (2) SLIDING PANELS FOR THE COVER (CONTINUED) 4. After the silicone has set, measure from the inside edge of the first profile to the end of the panel and cut two additional sections of profile to that length. Consult the Panel A diagrams and the dashed lines below to measure and position the profile. GROWSPAN COLD FRAMES & GREENHOUSES 7. Carefully rotate the panel and repeat the steps to apply silicone and to install the next section of profile for the panel. When installed correctly, the profile will appear as shown below for Panel A. Flat Side of Profile Measure from the inside edge to the end of the panel. 5. Apply a thin film of silicone on each side of the panel and slide a section of profile onto the panel as shown below. ATTENTION: Do not plug the panel cell holes with silicone! Cells must remain open for proper venting. NOTE: Consult the panel diagrams when installing the profile to ensure that the UV-protected side of the polycarbonate panel is installed toward the sun. For Panel A, the above photo shows the top of the panel and the UV-protected surface of the polycarbonate. For Panel B, the photo shows the underside of the panel. Consult the Panel B diagrams for additional information. 8. Allow the silicone to set and continue by assembling Panel B. Assemble Panel B The steps to install the profile on Panel B are slightly different from those of the Panel A. Consult the Panel B diagrams for additional information. 1. Take the polycarbonate for Panel B and first install the profile along the edges of the panel that run parallel with the cells in the polycarbonate panel. 6. With the profile pressed onto the panel, use your finger to spread the silicone along the edge of the profile to seal the area if needed. See the dashed line in the photo on the next page. Remove excess silicone before it dries. NOTE: Verify that the UV-protected side is in the correct position when installing the profile. Apply silicone and attach the profile as described in Step 1 of the previous procedure. 13

14 ASSEMBLE THE TWO (2) SLIDING PANELS FOR THE COVER (CONTINUED) 2. Take the two remaining lengths of profile for Panel B and attach these as described in Step 5 of the previous procedure. ATTENTION: Refer to the Panel B diagrams to properly position the profile. Verify that the UV-protected surface is facing toward the sun. 3. Allow the silicone to set before continuing. Measure between the installed profile and cut the remaining profile to that length for Panel B. INSTALL THE SLIDING PANELS FOR THE COVER For clarity, the diagrams and photos in the following procedures show the cover frame before it is attached to the assembled cold frame. If the procedures up to this point were followed, the cover frame has been attached to the main cold frame and the sliding panels are prepared. IMPORTANT NOTE: For this procedure, the small square (or opening) of the main cover frame is positioned on the left as seen from the front of the cold frame. The sliding panels are assembled differently. The panels are identified as Panel A and Panel B and must be installed as described in the following steps. 1. With the cover frame attached and the small side on the left as seen from the front of the frame, cut a length of aluminum profile (#104548) to cover the long sections of the frame. See the dashed lines in the diagram below. Small Side Profile (and tape: Step 3) runs from end to end. ATTACH HANDLES TO PANEL A AND PANEL B 1. Locate a handle (#104777) and four (4) Tek screws (#FA4472B). 2. Center the handle in the proper position on the panel profile and install a Tek screw in each hole. NOTE: The bottom of each Tek screw will extend through the bottom of the profile. DO NOT OVERTIGHTEN THE SCREWS. 3. Repeat the steps to attach the handle to the remaining sliding cover panel. Front of Cold Frame 2. Along the lip of the profile, mark the mounting screw locations in 18" increments and drill a 1/4" hole in those locations and through the profile lip. Panel A Panel B Drill first hole 1" in from the end. 18" Drill 1/4" holes through the lip at 18" spacing. End View of Profile Consult the diagrams above for proper handle positions. 3. Cut two (2) lengths of foam tape and attach the tape to the cover frame in the locations identified by the dashed lines in Step 1 diagram. NOTE: Peel the paper from the foam tape at one end, stick the tape to the frame, and work toward the remaining end of the frame while peeling the paper and pressing the tape in place. For best results, position the tape slightly inside the edges of the frame. 14

15 INSTALL THE SLIDING PANELS FOR THE COVER (CONTINUED) 4. With the tape in place on the frame, take one piece of profile and position it on the tape and frame as shown below. NOTE: The ends of the profile will be flush with the ends of the cover frame. The edge of the profile will be flush with the edge of the cover frame. The profile must run evenly along the edge of the cover frame for the sliding panels to open and close properly. GROWSPAN COLD FRAMES & GREENHOUSES 7. With the two (2) long sections of profile attached to the cover frame, cut a section of felt tape and attach it to the center cross brace of the cover frame. Felt Tape Cover Frame Profile must run evenly along the edge of the frame. View as seen looking down on the cover frame. Apply a single piece of tape on three sides of the center cross brace. Top 5. With the profile in position, secure it to the frame using Tek screws (#FA4472B) inserted through the pre-drilled holes and into the cover frame. ATTENTION: DO NOT OVERTIGHTEN THE SCREWS! Screws should be snug. Profile must be allowed to adjust to the sliding panels once these are installed. 6. Repeat the step to secure the remaining profile to the last long edge of the cover frame. The end view below shows the profile in the proper position. Back of Frame Felt Tape Cross Brace End View of the cross brace showing tape location. 8. Take the assembled Panel A and insert its profile into the guide tracks of the cover frame. NOTE: Refer to the Panel A diagrams for proper position. Panel A is slid into the guide track from the left side of the cover frame. Lift the handle of the panel to allow the mounting Tek screws to clear the outside edge of the cover frame. The inside edge of Panel A (this is the edge without profile) will ride on top of the felt tape attached to the cross brace of the cover frame. The profile installed above acts as guide tracks for the sliding cover panels. Diagram may differ slightly from the actual frame. White dashed line shows the tape location. 15

16 INSTALL THE SLIDING PANELS FOR THE COVER (CONTINUED) 9. Once Panel A is in place, cut two (2) 2" sections of felt tape and stick one on Panel A and one on Panel B in the locations shown on the panel diagrams. NOTE: Felt tape is used to prevent the panels from rubbing on each other. 10. With the tape applied, take Panel B and slide it into the guide tracks from the right side of the cover frame. Complete the following steps to install the cover support arm. 1. Locate the center of the cover frame and main cover and mark the location. 2. Take the two (2) brackets (#105240) and attach these as shown using Tek screws. Center mark on main frame. ATTENTION: When installed correctly, Panel B overlaps the inside edge of Panel A and rides on top of Panel A. 11. With both sliding panels installed, cut and install the remaining two (2) lengths of profile. Install the flat side down and against the frame. This profile runs between the long sections of profile of the cover frame. ATTENTION: Do not install foam tape under these last sections of profile. 12. Check the operation of the sliding panels. If the panels bind, loosen the mounting Tek screws of the long sections of cover frame profile to allow the tape to expand and retry the doors. NOTE: When properly installed, there will be a noticeable drag between the panels when they are slid open and closed. NOTE: The bracket is installed on the aluminum profile of the front panel as shown above. Cover Frame Center Mark Front Panel 13. Continue with the installation of the support arm, brackets, and the safety straps. INSTALL COVER SUPPORT ARM, BRACKETS AND SAFETY STRAPS The cover support arm is attached to the outside of the cover frame and to the outside of the main frame. Front Panel 3. Insert the 5/16" bolt (#FAC182R) into the bracket attached to the cover frame and attach the support arm to the bracket using the 5/16" wing nut. Support Arm (#105239) Wing Nut (#FA1105) Machine Screw 5/16" (#FAC182R) Support Arm (#105239) NOTE: Wing nut should remain loose enough to swing the arm into position. 16

17 INSTALL COVER SUPPORT ARM, BRACKETS AND SAFETY STRAPS (CONTINUED) 4. Flip the support arm up and install and tighten the 1/4" nut and bolt as shown. GROWSPAN COLD FRAMES & GREENHOUSES SAFETY STRAP INSTALLATION The safety straps are designed to prevent the cover from opening too far and causing injury and damage. Safety straps are attached using Tek screws (#FA4472) and neo-bonded washers. WARNING: The safety straps must be installed. This cover is designed to open for venting and watering only. The sliding panels can be slid open to either side to access the interior of the cold frame. Tighten 1/4" Nut Bolt 1/4" (#FAG104B) 5. Swing the support arm into position and install the 1/4" wing nut as shown to lock the cover in place. Read the Safety Information for additional precautions. Complete the following steps to install the safety straps. NOTE: The safety straps are attached to the outside of the frame and cover frame along the sides to prevent damage to plants on the inside of the frame. 1. Raise the cover and lock it in the open position using the locking hole in the support arm as shown. 6. With all brackets tight and the support arm installed, attach the handle to the cover frame in the desired position using the Tek screws. 2. Take one safety strap with D-rings and attach it to the outside of the cover and main frame using Tek screws (#FA4472B) and neo-bonded washers. 7. Check the operation of the support arm and main cover. 8. Install the safety straps. 17

18 SAFETY STRAP INSTALLATION (CONTINUED) Allow a little slack to remain in the strap so you can easily adjust the support arm when needed. SAFETY INFORMATION The cover of your cold frame is heavy. Use caution when opening and closing the cold frame cover. ATTENTION: When open, the cover must remain secured at all times using the support arm and wing nuts. Wing nuts must be tight to lock the support arm in place. Safety Strap Tek Screw and Neo-Bonded Washer 3. Repeat the steps to install the remaining safety strap. WARNING! DO NOT prop the cover open! Serious injury may occur if the prop slips out of position. Damage to the polycarbonate panel may occur if a prop is used. TO PREVENT DAMAGE OR INJURY OR BOTH, DO NOT CLIMB OR STORE ANYTHING ON THE COLD FRAME. Photo shows properly installed safety straps. 4. Test the operation of the cover. SAFETY STRAPS MUST REMAIN PROPERLY ATTACHED AT ALL TIMES. DO NOT REMOVE THE SAFETY STRAPS! ALWAYS USE THE HANDLE WHEN RAISING OR LOWERING THE COVER. ALWAYS LOCK THE COVER IN PLACE WHEN OPEN USING THE SUPPORT ARM AND LOCKING WING NUTS. NEVER ALLOW CHILDREN TO PLAY AROUND, ON, OR IN THE COLD FRAME. COLD FRAME IS NOT DESIGNED FOR PETS OR OTHER ANIMALS. Continue by reading the care and maintenance information that follows. 5. Continue by reading the safety information that follows. 18

19 SHELTER CARE AND MAINTENANCE Proper care and maintenance of your cold frame will help to ensure years of service. The following items identify areas that must be periodically checked to ensure that your cold frame is maintained properly: Check the anchoring system (if applicable) to see that all components are tight and in good repair. Check connections and all fasteners to verify that they remain tight. Check the polycarbonate panels (if equipped) to verify that these are in good repair. Do not climb or stand on the cold frame at anytime. DO NOT ALLOW CHILDREN OR PETS TO OCCUPY THE INSIDE OF THE COLD FRAME! Remove debris and objects that can accumulate on the cold frame. Use tools that will not damage the polycarbonate panels when removing debris and when trimming around the outside of the cold frame. Remove snow to prevent excess accumulation. Use tools that will not damage the polycarbonate panels when removing snow. Check the contents of the shelter to verify that nothing is touching the panels that could cause damage. Inspect the safety straps, support arm, and brackets to verify that all screws and straps are tight and in good repair. If the cold frame is moved, inspect all parts and connections after moving and before use. For replacement or missing parts, call for assistance. GROWSPAN COLD FRAMES & GREENHOUSES Space below is reserved for customer notes. NOTE: With the exception of Truss Arch buildings, GrowSpan shelters and greenhouses do not have any tested loading criteria. 19

20 ASSEMBLY NOTE: Install Tek screws using a clutched drill driver running approximately 750 RPM while applying approximately 50 lbs of force. Do not use an impact driver to install Tek screws! QUICK START GUIDE Commercial Cold Frame with Sliding Cover Panels 20

21 PANEL A DIAGRAMS Edge of Panel Center handle and secure with Tek Screw (#FA4472B) Felt Tape 44-3/4" UV-Protected surface is always installed toward the sun. Edge of Panel Top View of the Panel A Flat Side Up ATTENTION: Cut all profile for this panel so that it is installed as shown in these diagrams. Handle ATTENTION: Install all profile for Panel A with the flat side up as shown. UV-protected side of the polycarbonate panel is always installed toward the sun. UV-Protected Surface Up DO NOT install profile along the panel edge opposite where the handle is attached. Panel A Only. 21

22 PANEL B DIAGRAMS Edge of Panel Install felt tape on the underside of this length of profile. 44-3/4" Center handle and secure with Tek Screw (#FA4472B) UV-Protected surface is always installed toward the sun. Edge of Panel Top View of the Panel B Right-Angled Surface Up: Flat Side Down ATTENTION: Cut all profile for this panel so that it is installed as shown in these diagrams. Handle ATTENTION: Install all profile for Panel B with the angled surface up. UV-protected side of the polycarbonate panel is always installed toward the sun. UV-Protected Surface Up 22

23 PANEL LOCATION DIAGRAM: TOP, FRONT AND RIGHT SIDE Dashed line shows the edge of Panel A under Panel B. A 1-Front B #113236Z096 2-Front C NOTE: Position the H-Channel between each long horizontal profile section. Install with flat side out. Use two (2) FA4474B Tek screws. View shows the cold frame from the front. 23

24 PANEL LOCATION DIAGRAM: BACK AND REMAINING SIDE C 2-Back 1-Back D #113236Z096 View shows the cold frame from the back. NOTE: Position the H-Channel between each long horizontal profile section. Install with flat side out. Use two (2) FA4474B Tek screws. 24

25 CUT SHEETS: FRONT PANELS, "A" AND "B" PANELS 40" 48" 1-Front 2-Front 13-1/2" Read the instructions and use the diagrams before cutting and installing the panels. REMOVE THE PROTECTIVE FILM. DO NOT ALLOW THE PANELS TO REMAIN IN DIRECT SUNLIGHT WITH THE PROTECTIVE FILM STILL IN PLACE. DOING SO WILL MAKE THE FILM DIFFICULT IF NOT IMPOSSIBLE TO REMOVE. DAMAGE TO PANELS MAY OCCUR IF STACKED IN DIRECT SUNLIGHT. PROTECT STACKED PANELS FROM DIRECT SUNLIGHT. Sliding Door Panels A & B 44-3/4" 48" ATTENTION: Install all UV-protected surfaces to the outside (toward the sun) of the cold frame. Cut the panels as follows: Panel A and Panel B: one (1) 4' x 8' polycarbonate sheet Panels 1-Front, 2-Front, 1-Back, 2-Back, and Panel C: one (1) 4' x 8' polycarbonate sheet Panel D: one (1) 4' x 8' polycarbonate sheet (Part of this panel will remain in case a panel needs re-cut.) 25

26 CUT SHEETS: BACK PANELS, "C" AND "D" PANELS ATTENTION: Install all UV-Protected surfaces to the outside of the cold frame. See previous page to determine which panels to cut from each 4' x 8' polycarbonate panel. NOTE: Always read the instructions and use the diagrams before installing the panels. 40" 48" 1-Back 2-Back 19-1/2" C 19" D 13-1/2" Dimensions for Panel C are the same as Panel D. 45-1/2" 26

27 Solar-Powered Opener* (*Not included. Must be purchased separately.) GROWSPAN COLD FRAMES & GREENHOUSES If the solar-powered opener was purchased for your commercial cold frame, use the installation instructions included with the opener and the photos below to install the opener. Contact customer service at for additional information, or to purchase the opener. Views show the installed opener from the outside of the cold frame. Views show the installed opener as seen from the inside of the cold frame. ATTENTION: The support arm must remain "free" when using the solar-powered opener. To prevent damage to the cold frame or the opener or both, DO NOT lock the cold frame lid closed after installing an opener. 27